Intelligent grease adding device capable of automatically regulating and controlling grease output flow

By introducing a control device consisting of a rotary control wheel and an extrusion column into the intelligent fat filler, the problem of inaccurate control of output flow rate in existing technologies has been solved, achieving stable control of fat output flow rate and a sealing effect.

CN223579626UActive Publication Date: 2025-11-21HUBEI KANGPUTER ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423005952.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-21
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing intelligent fat-applied machines cannot accurately control the output flow rate, resulting in limitations in automatic adjustment of the output flow rate.

Method used

A control device is used, including a rotating control wheel and an extrusion column. The flow rate is controlled by monitoring the flow rate and using a servo motor to control the rotation of the control wheel, thereby adjusting the cross-sectional area through which the grease flows to achieve flow control.

Benefits of technology

It enables precise control of grease output flow rate, ensuring flow stability and sealing effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223579626U_ABST
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Abstract

The utility model relates to the technical field of intelligent grease adding devices, in particular to an intelligent grease adding device capable of automatically regulating and controlling grease output flow. Comprising a regulation and control device connected with an upper grease conveying box through a connecting block, the regulation and control device comprises a left driving plate and a right driving plate which are fixed to a regulation and control plate, two rotatable regulation and control wheels are arranged on the two sides of the center of the regulation and control plate, and sealing blocks are fixed to the upper portion and the lower portion of each regulation and control wheel; a plurality of vertical rectangular grooves facing the sealing blocks are formed in each sealing block, extrusion columns capable of moving up and down are arranged in the grooves, the top end of each extrusion column is a semicircular arc top and abuts against the corresponding regulation and control wheel, and the tail end of each extrusion column abuts against the interior of the corresponding rectangular groove through a spring; according to the utility model, the two regulation and control wheels opposite in position can be used for controlling the section of the grease flowing through the cavity, so that the purpose of regulating and controlling the flow is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to intelligent fatting device technical field, especially in an automatic regulation and control oil output flow's intelligent fatting device. BACKGROUND

[0002] In factory production, often use intelligent fatting device to the relevant parts (for example bearing, bearing seat) in production automatically fat, but in the prior art, the conventional intelligent fatting device can only control the on-off and output total amount of fatting, but for the input end intelligent fatting device main machine, cannot control the output flow (flow refers to the volume or mass of fluid through a certain cross section per unit time), because the main machine can only control the flow rate through the push rod, and cannot control the output flow by changing the cross-sectional area of the oil flow, which will cause the limitation of automatic regulation and control output flow.

[0003] Therefore, there is an urgent need for an intelligent fatting device that can automatically regulate and control oil output flow by monitoring output flow, UTILITY MODEL CONTENTS

[0004] The utility model discloses in order to make up the deficiency in the prior art, realize above -mentioned function, provide an automatic regulation and control oil output flow's intelligent fatting device.

[0005] The utility model discloses a technical scheme as follows:

[0006] An automatic regulation and control oil output flow's intelligent fatting device, including the regulating and control device that is connected with the fatting tank above through the connecting block, the fatting control box that can drive telescopic push rod is set up in the fatting tank top, and the telescopic push rod bottom end is installed with pressure plate, and the pressure plate below is fat storage cavity;

[0007] The fat storage cavity is connected with the buffer cavity way in the center of the connecting block and is communicated;

[0008] The regulating and control device includes two drive plates fixed on the regulating and control board, two rotatable regulating and control wheels are arranged on the both sides of the center of the regulating and control board, sealing blocks are fixed on each regulating and control wheel, a plurality of vertical rectangular grooves facing the sealing blocks are arranged in each sealing block, and extrusion columns capable of moving up and down are arranged in the grooves, the top end of each extrusion column is a semicircular arc top and abuts against the respective regulating and control wheel, and the tail end is abutted in the rectangular groove through the spring;

[0009] The regulating and control device is connected with the output valve below, the output valve bottom outlet is provided with an output pipe, and a flow monitor is installed on the output pipe.

[0010] Further, the cavity between the upper left and right sealing blocks is an upper cavity, the cavity between the lower left and right sealing blocks is a lower cavity, the cavity between the two regulating wheels is a regulating cavity, the regulating wheel and the left and right side walls of the regulating plate are not in contact and a side cavity is formed therebetween;

[0011] The upper cavity and the lower cavity have the same width as the buffer cavity, and the cavities except the side cavity are flowed through by grease.

[0012] Further, the regulating wheel is provided with a sealing ring, and the upper and lower end surfaces of the regulating wheel, the sealing block and the extrusion column abut against the driving plate and the regulating plate respectively.

[0013] A rotating shaft is fixed on the regulating wheel and connected with the output shaft of the servo motor in the driving plate groove, a sealing plate for sealing is arranged in the driving plate groove, an encoder is arranged on the servo motor, and a wire hole is arranged on the side surface of the driving plate and communicated with the internal groove.

[0014] Further, the rotating shaft is located at an eccentric position of the regulating wheel, and the two regulating wheels are kept left-right symmetrical and do not contact with the left and right inner walls of the sealing block and the regulating plate during rotation.

[0015] The beneficial effects of the utility model are:

[0016] Two positionally opposite regulating wheels are used to control the cross section of the grease flowing through the cavity, so that the flow rate is controlled; a plurality of elastic extrusion columns abutting against the regulating wheel are used to ensure the sealing effect of the cavity and the change of the corresponding spacing. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front three-dimensional schematic view of the utility model;

[0018] Figure 2 It is an internal structure view of the utility model;

[0019] Figure 3 It is Figure 2 an enlarged schematic view;

[0020] Figure 4 It is a back surface schematic view of the driving plate;

[0021] Figure 5 It is an internal schematic view of the utility model after one driving plate is removed.

[0022] In the drawings:

[0023] 1, fat transfer tank, 101, top cover, 102, fat transfer control box, 103, telescopic push rod, 104, pressure plate, 105, fat storage cavity

[0024] 2, connecting block, 201, buffer cavity,

[0025] 3. regulating plate, 301, sealing block, 3011, upper cavity, 302, spring, 303, extrusion column, 3031, arc top,

[0026] 304, regulating wheel, 3041, sealing ring, 3042, rotating shaft, 3043, regulating cavity, 305, side cavity, 306, lower cavity,

[0027] 4. drive plate, 401, sealing plate, 402, servo motor, 403, wire hole, 5, output valve, 6, output pipe, 7, flow monitor. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0029] Therefore, the detailed description of the embodiments of the present application provided in the drawings below is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0030] As Figures 1 to 5 shown, the present application comprises a regulating device connected with the upper fat feeding tank 1 through a connecting block 2, the fat feeding tank 1 is provided at the top with a fat feeding control box 102 capable of driving a telescopic push rod 103, the elements such as air cylinder, electric cylinder, etc. built in the fat feeding control box 102 for driving the telescopic push rod 103 all belong to the existing technology in the field of fat feeder manufacturing, and the relevant driving mode and component details are well known to those skilled in the art, so they will not be described again, the bottom end of the telescopic push rod 103 is provided with a pressure plate 104, and the lower part of the pressure plate 104 is a fat storage cavity 105 for storing the oil to be added, and the top cover 101 at the top of the fat feeding tank is used for disassembling and repairing the internal components;

[0031] The fat storage cavity 105 is connected with the buffer cavity 201 in the center of the connecting block 2, so as to prolong the distance of the oil entering the regulating device and make the whole regulating process smooth and orderly;

[0032] The regulating device comprises two drive plates 4 fixed on the regulating plate 3, two rotatable regulating wheels 304 are arranged on both sides of the center of the regulating plate 3, and a sealing block 301 is fixed on each regulating wheel 304, Figure 2 and Figure 3That is, the sealing block 301 is a part of the regulating plate 3, a plurality of vertical rectangular grooves are arranged in each sealing block 301 and directed to the sealing block 301, and an extrusion column 303 capable of moving up and down is arranged in the groove, the top end of each extrusion column 303 is a semicircular arc top 3031 and abuts against the respective regulating wheel 304, and the tail end abuts against the rectangular groove through the spring 302, so that the regulating wheel 304 always keeps the abutting sealing state with the extrusion column 303 when eccentric rotating;

[0033] The regulating device is connected with the output valve 5 below, which is a conventional control valve, the output valve 5 is provided with an output pipe 6 at the bottom outlet, and the flow monitor 7 is installed on the output pipe 6, so as to monitor the output flow size and interconnect with the upper computer data.

[0034] The cavity between the left and right sealing blocks 301 above is the upper cavity 3011, the cavity between the left and right sealing blocks 301 below is the lower cavity 306, and the cavity between the two regulating wheels 304 is the regulating cavity 3043; the regulating wheel 304 does not contact the left and right side walls of the regulating plate 3 and forms the side cavity 305 between the regulating wheel 304 and the regulating plate 3;

[0035] The widths of the upper cavity 3011 and the lower cavity 306 are the same as the width of the buffer cavity 201, and the above cavities are all flowed through by grease except the side cavity 305.

[0036] The sealing ring 304 is arranged on each regulating wheel 304 and is used for being extruded and deformed by the extrusion column 303, so as to achieve the sealing effect; the upper and lower end faces of the regulating wheel 304, the sealing block 301 and the extrusion column 303 abut against the driving plate 4 and the regulating plate 3 respectively, so that the grease cannot enter other gaps and can only be in the cavities;

[0037] The rotating shaft 3042 is fixed on the regulating wheel 304 and connected with the output shaft in the servo motor 402 in the groove of the driving plate 4; the sealing plate 401 for sealing is also arranged in the groove of the driving plate 4; the encoder is installed on the servo motor 402; and the line hole 403 in communication with the internal groove is arranged on the side surface of the driving plate 4.

[0038] The rotating shaft 3042 is located at the eccentric position of the regulating wheel 304, and the two regulating wheels 304 keep left-right symmetry in the rotating process and do not contact the left and right inner walls of the sealing block 301 and the regulating plate 3.

[0039] In the utility model, the use of upper computer, PLC control and the like connection and power supply energy all belong to the prior art, and will not be repeated.

[0040] The working principle of the utility model is as follows:

[0041] The lubricating grease in the grease storage cavity 105 is pushed by the pressure plate 104 to flow through the buffer cavity channel 201, the upper cavity channel 3011, the regulating cavity channel 3043, the lower cavity channel 306, the output valve 306 and the output pipe 6 in sequence;

[0042] When the flow monitor 7 detects that the flow is too large (small), the telescopic push rod 103 pushes the speed to be reduced (increased), the two regulating wheels 304 are simultaneously driven to rotate by the servo motor 402 to make the width of the regulating cavity channel 3043 be narrowed (widened), so as to achieve the effect of reducing (increasing) the cross section through which the flow passes. In the whole process, the extrusion columns 303 will be stretched and contracted to different degrees along with the rotation of the regulating wheels 304, and always maintain the abutting state. Meanwhile, the rotation direction of the regulating wheels 304 can be defined along the flow direction of the grease, so that the regulation is smoother.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Other modifications or equivalent replacements to the technical solutions of the present application made by those skilled in the art should be covered in the scope of the claims of the present application, as long as they do not deviate from the spirit and scope of the technical solutions of the present application.

Claims

1. An intelligent fat applicator capable of automatically regulating the output flow of fat, characterized in that: The device includes a control device that is connected to the upper fat infusion box (1) via a connecting block (2). The top of the fat infusion box (1) is equipped with a fat infusion control box (102) that can drive the telescopic push rod (103). A pressure plate (104) is installed at the bottom of the telescopic push rod (103), and a fat storage chamber (105) is located below the pressure plate (104). The fat storage cavity (105) is connected to the buffer cavity (201) at the center of the connecting block (2); The control device includes two drive plates (4) fixed on the control plate (3) on the left and right. Two control wheels (304) that can rotate are provided on both sides of the center of the control plate (3). Each control wheel (304) has a sealing block (301) fixed on its upper and lower sides. Each sealing block (301) has several vertical rectangular grooves facing the sealing block (301) and extrusion columns (303) that can move up and down are provided in the grooves. The top of each extrusion column (303) is a semi-circular arc top (3031) and abuts against its respective control wheel (304). The tail end abuts against the rectangular groove through a spring (302). The control device is connected to the output valve (5) below. The bottom outlet of the output valve (5) is provided with an output pipe (6), and a flow monitor (7) is installed on the output pipe (6).

2. The intelligent fat-adding device capable of automatically regulating grease output flow according to claim 1, characterized in that: The cavity between the upper left and right sealing blocks (301) is the upper cavity (3011), the cavity between the lower left and right sealing blocks (301) is the lower cavity (306), the cavity between the two control wheels (304) is the control cavity (3043), the control wheel (304) does not contact the left and right side walls of the control plate (3) and a side cavity (305) is formed between them. The upper cavity (3011) and lower cavity (306) have the same width as the buffer cavity (201), and all of the above cavities except the side cavity (305) are filled with grease.

3. The intelligent fat-liquoring machine capable of automatically regulating the grease output flow according to claim 1, characterized in that: Each control wheel (304) is provided with a sealing ring (3041), and the upper and lower end faces of the control wheel (304), sealing block (301) and extrusion column (303) respectively abut against the drive plate (4) and control plate (3). A rotating shaft (3042) is fixed on the control wheel (304). The rotating shaft (3042) is connected to the output shaft of the servo motor (402) in the groove of the drive plate (4). A sealing plate (401) for sealing is also provided in the groove of the drive plate (4). An encoder is installed on the servo motor (402). A wire hole (403) communicating with the internal groove is provided on the side of the drive plate (4).

4. The intelligent fat applicator with automatically adjustable oil output flow rate according to claim 3, characterized in that: The rotating shaft (3042) is located at the eccentric position of the regulating wheel (304). During the rotation, both regulating wheels (304) remain symmetrical and do not contact the left and right inner walls of the sealing block (301) and the regulating plate (3).