Rotary locking mechanism applied to slag remover
By designing a rotary locking mechanism on the slag remover, the feeder is automatically shut off and an alarm is triggered, solving the problem of workers forgetting to check the coal slag storage. This achieves efficient and safe coal slag discharge and reduces manual intervention.
Patent Information
- Application Number
- CN202422846438.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The existing slag removal machine requires workers to check the amount of coal slag stored in the trolley regularly. Forgetting to check may cause coal slag to overflow, increasing the workload of workers.
A rotary locking mechanism was designed to automatically shut down the feeder when the coal slag is fully loaded using an inclined top plate and a pull rope mechanism. An alarm is used to remind the feeder to replace the slag truck. Combined with a tension spring and a stop bar, the feeder is restarted after the slag truck is replaced.
This avoids coal slag overflow, reduces the need for workers to check regularly, improves slag removal efficiency and safety, and reduces the amount of manual cleaning labor.
Smart Images

Figure CN223579932U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of slag extractor, especially relates to the rotary locking mechanism for the slag extractor. BACKGROUND
[0002] The boiler is the indispensable heating device in industrial production, and most of the boilers are heated by burning coal. The coal will produce slag after burning. If the completely burned slag in the boiler is not discharged in time, it will seriously affect the combustion efficiency of the coal in the furnace, because the slag will occupy a large amount of space in the furnace, resulting in the lack of oxygen in the furnace, which will cause the coal in the furnace to burn insufficiently, so it is necessary to use the slag extractor to discharge the slag in the boiler.
[0003] The patent with the patent name of "a boiler slag extractor" (the patent application number is 201521113390.X) discloses a slag extractor. The spiral blade arranged in the boiler can discharge the coal slag from the inside of the boiler. Finally, the coal slag falls into the trolley, and the slag discharge efficiency is high. However, when the slag extractor discharges the coal slag, the worker needs to check the coal slag storage capacity in the trolley regularly. Once the worker forgets to check the coal slag storage capacity in the trolley due to being busy with other things, the coal slag may overflow the trolley and fall to the ground, so manual cleaning is needed, which will increase the labor of the worker. Therefore, it is necessary to propose the rotary locking mechanism for the slag extractor to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at providing the rotary locking mechanism for the slag extractor to solve the problem that the worker needs to check the coal slag storage capacity in the trolley regularly, and once forgets to check the coal slag storage capacity in the trolley, which may cause the coal slag to overflow the trolley.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: the rotary locking mechanism for the slag extractor, including the base installed on one side of the boiler, the inside of the boiler is provided with the spiral feeder, and the spiral feeder extends to the outside of the boiler, the base is located below the spiral feeder, the bearing seat is slidably installed in the base, a plurality of return springs are fixedly connected between the base and the bearing seat, the slag trolley is placed on the bearing seat, and the slag trolley is located below the spiral feeder, the mounting plate is fixedly installed on one side of the upper surface of the base, and the mounting plate is located on one side of the spiral feeder, the inclined top plate is rotatably installed on one side of the mounting plate away from the spiral feeder, and the torsion spring is arranged on the rotating shaft of the inclined top plate, the pull rope is fixedly installed on one end of the lower surface of the inclined top plate, one end of the pull rope is fixedly connected with the upper surface of the bearing seat, the L-shaped support is fixedly installed on one end of the spiral feeder, the feeder switch is arranged on the lower surface of the L-shaped support, and the feeder switch is movably attached to the upper surface of the inclined top plate.
[0006] The upper surface of the base is provided with an alarm, one side of the alarm is provided with a contact switch, and the contact switch is movably attached to the lower surface of the inclined top plate.
[0007] Preferably, a U-shaped support is fixedly installed on the side of the mounting plate away from the inclined top plate, a pull plate is rotatably installed on the U-shaped support, a stop rod is rotatably installed at the bottom end of the pull plate, one end of the stop rod away from the pull plate is movably attached to the lower surface of the inclined top plate, and a pull spring is sleeved outside the stop rod, and one end of the pull spring is fixedly connected to the mounting plate.
[0008] Preferably, a through hole is formed in the side of the mounting plate close to the U-shaped support and penetrating through the side of the mounting plate away from the U-shaped support, and the stop rod is slidably installed in the through hole.
[0009] Preferably, an upper car inclined plate is rotatably installed at the end of the bearing seat away from the mounting plate.
[0010] Preferably, a brake seat is fixedly installed on the upper surface of the bearing seat and movably attached to the roller of the slag transport car.
[0011] The technical effects and advantages of the utility model are as follows:
[0012] 1. When the slag in the slag transport car is full, the slag transport car reaches a certain weight, and under the action of gravity, the bearing seat is pressed down by the slag transport car, and one end of the inclined top plate is pulled down by the pull rope, so that the inclined top plate rotates, and when the higher end of the inclined top plate is pressed on the feeder switch, the screw feeder is closed, so that the slag discharge work is stopped, and the continuous slag discharge and the slag overflow are avoided.
[0013] 2. When the inclined top plate rotates during work, the lower end of the inclined top plate is pressed on the contact switch, the alarm is started to alarm, and the staff is reminded that the slag is full and needs to replace the slag transport car and pour out the slag, so that the staff does not need to check regularly, and the situation that the slag falls due to forgetting to check the slag transport car is avoided.
[0014] 3. When the slag transport car is full of slag, the slag transport car is pulled down from the bearing seat, when the slag transport car is separated from the pull plate, under the action of the pulling force of the pull spring, the stop rod slides to one side of the inclined top plate and is blocked below the inclined top plate, the rotation of the inclined top plate is limited, the inclined top plate is continuously pressed on the feeder switch, the situation that the bearing seat is lifted and reset under the action of the elastic force of the reset spring when the slag transport car is separated from the bearing seat, the screw feeder is started to discharge slag, and the situation that the slag falls on the bearing seat is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the first visual angle structure schematic diagram of the rotary locking mechanism applied to the slag extractor.
[0016] Figure 2 It is the second visual angle structure schematic diagram of the rotary locking mechanism applied to the slag extractor.
[0017] Figure 3 It is the first visual angle structure schematic diagram of the rotary locking mechanism applied to the slag extractor. Figure 1 It is the first visual angle structure schematic diagram of the rotary locking mechanism applied to the slag extractor.
[0018] Figure 4 It is the first visual angle structure schematic diagram of the rotary locking mechanism applied to the slag extractor. Figure 1 It is the first visual angle structure schematic diagram of the rotary locking mechanism applied to the slag extractor.
[0019] Figure 5 It is the first visual angle structure schematic diagram of the rotary locking mechanism applied to the slag extractor. Figure 2 It is the first visual angle structure schematic diagram of the rotary locking mechanism applied to the slag extractor.
[0020] In the figure: 1, boiler; 2, screw feeder; 3, base; 5, bearing seat; 6, slag transport vehicle; 7, mounting plate; 8, inclined top plate; 9, pull rope; 10, L-shaped support; 11, feeder switch; 12, alarm; 13, contact switch; 14, U-shaped support; 15, pull plate; 16, blocking rod; 17, upper vehicle inclined plate; 18, brake seat. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] The utility model provides a rotary locking mechanism applied to the slag extractor as shown in Figures 1-5 The utility model discloses a rotary locking mechanism applied to the slag extractor, which comprises a base 3 installed on one side of a boiler 1, a screw feeder 2 arranged in the boiler 1, wherein the screw feeder 2 extends to the outside of the boiler 1, the base 3 is located below the screw feeder 2, the screw feeder 2 is located at the bottom of the boiler 1 and extends into the coal slag port of the boiler 1, and the screw feeder 2 is provided with a motor for rotating, which can automatically rotate and wind the coal slag. The coal slag can be discharged to the outside of the boiler 1 along the screw feeder 2, and the coal slag can be automatically discharged. Such a setting belongs to a conventional setting, and thus no further description is made.
[0023] In order to solve the problem that workers need to check the coal cinder storage in the trolley at regular intervals, and once forgetting to check the coal cinder storage in the trolley, the coal cinder may overflow the trolley, the utility model discloses a bearing seat 5 is slidably installed in the base 3, a plurality of return springs are fixedly connected between the base 3 and the bearing seat 5, the trolley 6 is placed on the bearing seat 5, and the trolley 6 is located below the screw feeder 2, the mounting plate 7 is fixedly installed on one side of the upper surface of the base 3, and the mounting plate 7 is located on one side of the screw feeder 2, the oblique top plate 8 is rotatably installed on one side of the mounting plate 7 away from the screw feeder 2, and the torsion spring is arranged on the rotating shaft of the oblique top plate 8, the pull rope 9 is fixedly installed on one end of the lower surface of the oblique top plate 8, one end of the pull rope 9 is fixedly connected with the upper surface of the bearing seat 5, the L-shaped support 10 is fixedly installed on one end of the screw feeder 2, the feeder switch 11 is arranged on the lower surface of the L-shaped support 10, and the feeder switch 11 is movably attached to the upper surface of the oblique top plate 8, when working, the screw feeder 2 is started to discharge the coal cinder in the boiler 1, when the coal cinder rotates to the upper side of the trolley 6, the coal cinder falls into the trolley 6 under the action of gravity, when the trolley 6 is full of the coal cinder, the trolley 6 reaches a certain weight, under the action of gravity, the trolley 6 presses the bearing seat 5 downward and falls, and one end of the oblique top plate 8 is pulled downward through the pull rope 9, so that the oblique top plate 8 rotates, when the higher end of the oblique top plate 8 abuts against the feeder switch 11, the screw feeder 2 is closed, and at this time, the discharging work is not carried out, so the coal cinder cannot overflow;
[0024] Further, the alarm 12 is arranged on the upper surface of the base 3, the contact switch 13 is arranged on one side of the alarm 12, the contact switch 13 is movably attached to the lower surface of the oblique top plate 8, when working, when the oblique top plate 8 rotates, the lower end of the oblique top plate 8 presses the contact switch 13, the alarm 12 is started to alarm, reminding the worker that the coal cinder is full, and the trolley 6 needs to be replaced and the coal cinder is poured out, so the worker does not need to check at regular intervals, and the situation that the coal cinder falls due to forgetting to check the trolley 6 does not occur.
[0025] It should be noted that when the trolley 6 is full, the return spring can be compressed to the bottom, so that the bearing seat 5 can normally move up and down, or an electric cylinder can be arranged at the bottom of the bearing seat 5, and a gravity sensor and a controller are arranged on the bearing seat 5, when the trolley 6 is full, the gravity sensor senses that the weight of the trolley 6 reaches a certain value and feeds back to the controller, and the controller controls the electric cylinder to drive the bearing seat 5 to descend, so as to achieve the above purpose, and the setting belongs to a conventional setting, so it is not limited.
[0026] Further, the utility model discloses a U-shaped support 14 is fixedly installed on the one side of mounting plate 7 away from inclined roof plate 8, and the U-shaped support 14 is rotatably installed with pull plate 15, and the bottom end of pull plate 15 is rotatably installed with stop rod 16, and the end away from pull plate 15 of stop rod 16 is movably attached with the lower surface of inclined roof plate 8, and the outer side of stop rod 16 is sleeved with pull spring, and one end of pull spring is fixedly connected with mounting plate 7, when working, when the cinder car 6 is full of cinder, the cinder car 6 is pulled down from the bearing seat 5, when the cinder car 6 is separated from pull plate 15, under the action of the pulling force of pull spring, stop rod 16 slides to the one side of inclined roof plate 8 and is stopped below inclined roof plate 8, limits the rotation of inclined roof plate 8, makes inclined roof plate 8 continuously top on feeder switch 11, can avoid the cinder car 6 from bearing seat 5, bearing seat 5 is moved up and resets under the elastic force of reset spring, makes the screw feeder 2 start to discharge cinder, causes the coal cinder to drop to the situation of bearing seat 5, when empty cinder car 6 is pushed to bearing seat 5 again, the cinder car 6 extrudes pull plate 15 and pulls back stop rod 16, inclined roof plate 8 is reset at this moment, makes inclined roof plate 8 and feeder switch 11 separate, and the screw feeder 2 starts normal discharge cinder.
[0027] The one side of mounting plate 7 close to U-shaped support 14 is provided with through hole, and the through hole penetrates the one side of mounting plate 7 away from U-shaped support 14, and stop rod 16 is slidably installed in the through hole, and the through hole is arranged so that stop rod 16 can penetrate mounting plate 7 and stop below inclined roof plate 8, facilitating handling cinder.
[0028] The one end of bearing seat 5 away from mounting plate 7 is rotatably installed with loading inclined plate 17, and the loading inclined plate 17 is arranged to facilitate the up and down of cinder car 6, and this kind of arrangement belongs to conventional arrangement, so it is not repeated here.
[0029] The upper surface of bearing seat 5 is fixedly installed with brake seat 18, and the brake seat 18 is movably attached with the roller of cinder car 6, and the brake seat 18 is arranged to block the roller of cinder car 6, which can avoid the cinder car 6 from rolling on the bearing seat 5, and has high stability.
Claims
1. A rotary locking mechanism applied to a slag remover, comprising a base (3) mounted on one side of a boiler (1), characterized in that: The boiler (1) is equipped with a screw feeder (2) which extends to the outside of the boiler (1). The base (3) is located below the screw feeder (2). A bearing seat (5) is slidably installed inside the base (3). Multiple return springs are fixedly connected between the base (3) and the bearing seat (5). A slag truck (6) is placed on the bearing seat (5) and is located below the screw feeder (2). An mounting plate (7) is fixedly installed on one side of the upper surface of the base (3) and is located below the screw feeder. On one side of (2), an inclined top plate (8) is rotatably installed on the side of the mounting plate (7) away from the screw feeder (2), and a torque spring is provided on the rotating shaft of the inclined top plate (8). A pull rope (9) is fixedly installed at one end of the lower surface of the inclined top plate (8), and one end of the pull rope (9) is fixedly connected to the upper surface of the bearing seat (5). An L-shaped bracket (10) is fixedly installed at one end of the screw feeder (2), and a feeder switch (11) is provided on the lower surface of the L-shaped bracket (10). The feeder switch (11) is movably attached to the upper surface of the inclined top plate (8). An alarm (12) is provided on the upper surface of the base (3), and a contact switch (13) is provided on one side of the alarm (12). The contact switch (13) is movably attached to the lower surface of the inclined top plate (8).
2. The rotary locking mechanism applied to a slag remover according to claim 1, characterized in that: A U-shaped bracket (14) is fixedly installed on the side of the mounting plate (7) away from the inclined top plate (8). A pull plate (15) is rotatably installed on the U-shaped bracket (14). A stop bar (16) is rotatably installed at the bottom end of the pull plate (15). The end of the stop bar (16) away from the pull plate (15) is movably fitted with the lower surface of the inclined top plate (8). A tension spring is sleeved on the outside of the stop bar (16), and one end of the tension spring is fixedly connected to the mounting plate (7).
3. The rotary locking mechanism applied to a slag remover according to claim 2, characterized in that: A through hole is provided on the side of the mounting plate (7) near the U-shaped bracket (14), and the through hole extends through the side of the mounting plate (7) away from the U-shaped bracket (14). The stop bar (16) is slidably installed inside the through hole.
4. The rotary locking mechanism applied to a slag remover according to claim 1, characterized in that: An inclined plate (17) is rotatably mounted on the end of the bearing seat (5) away from the mounting plate (7).
5. The rotary locking mechanism applied to a slag remover according to claim 1, characterized in that: A brake seat (18) is fixedly installed on the upper surface of the bearing seat (5), and the brake seat (18) is in contact with the roller of the slag truck (6).
Citation Information
Patent Citations
Boiler slag removal machine
CN205279116U