Device for measuring roundness of carbon fiber rim
By designing a carbon fiber wheel rim roundness measuring device with guiding, tensioning, and rotation mechanisms, the problems of low efficiency and large errors in traditional measurement methods have been solved. This device achieves efficient and accurate roundness detection, adapts to wheel rims of different sizes, extends equipment life, and improves production efficiency.
Patent Information
- Application Number
- CN202423155354.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Traditional methods for measuring the roundness of carbon fiber wheel rims rely on manual operation, which suffers from problems such as low efficiency, large measurement errors, positional offset, and uneven rotation, making it difficult to meet the high-efficiency requirements of modern production lines.
A roundness measuring device for carbon fiber wheel rims was designed, comprising a guiding mechanism, a tensioning and positioning drive mechanism, a rotation auxiliary mechanism, and a roundness detection mechanism. Through precise guidance, tensioning and positioning, and uniform rotation, automated detection is achieved.
It improves measurement accuracy and reliability, reduces measurement errors, enhances equipment applicability, extends service life, reduces maintenance costs, and increases production efficiency.
Smart Images

Figure CN223580894U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon fiber wheel rim detection technical field especially relates to a kind of carbon fiber wheel rim roundness measuring device. BACKGROUND
[0002] In the production process of carbon fiber wheel rim, it is crucial to ensure the roundness of product, because this directly affects the performance of wheel rim and the stability of vehicle driving. However, the traditional roundness measurement method has the following background technical problems:
[0003] Firstly, the traditional measurement means often relies on manual operation, which is not only inefficient, but also prone to measurement errors due to operator skill differences. Secondly, due to the lack of effective guidance and tensioning mechanism, the wheel rim may shift position during measurement, resulting in inaccurate measurement results. In addition, the rotation of the wheel rim in the traditional method is usually not uniform, and most of them are manually assisted rotation operation, which will further increase the measurement error and affect the reliability of product quality evaluation. Due to the lack of automation, production efficiency is difficult to improve, and it is difficult to meet the high efficiency demand of modern production line. Therefore, a carbon fiber wheel rim roundness measuring device is needed. SUMMARY
[0004] Based on the existing technical problems, the utility model provides a kind of carbon fiber wheel rim roundness measuring device.
[0005] The utility model provides a kind of carbon fiber wheel rim roundness measuring device, including support frame body, the one side of support frame body is inclined to set, the inclined surface of support frame body is fixedly installed with operation bottom plate, the surface of operation bottom plate is provided with guiding mechanism, tensioning positioning drive mechanism, rotation auxiliary mechanism and roundness detection mechanism respectively.
[0006] The guiding mechanism realizes the action of guiding the carbon fiber wheel rim under the rotation of the rotation auxiliary mechanism.
[0007] The tensioning positioning drive mechanism realizes the action of positioning and tensioning the carbon fiber wheel rim during roundness detection.
[0008] The rotation auxiliary mechanism realizes the action of rotating the carbon fiber wheel rim during roundness detection.
[0009] The roundness detection mechanism realizes the action of automatically detecting the roundness of the outer arc of the carbon fiber wheel rim.
[0010] Preferably, the guide mechanism comprises a guide roller, the surface of the operation base plate is rotationally connected with a guide shaft through a bearing, the circular surface of the guide shaft is fixedly installed with the surface of the guide roller, the top of the operation base plate is further fixedly installed with a supporting rod, the top of the supporting rod is in a circular arc shape, four supporting rods are symmetrically arranged in pairs, a carbon fiber rim is placed on the circular surface of the four supporting rods, and the outer circular surface of the carbon fiber rim is further in contact with the circular surface of the guide roller.
[0011] Preferably, the tension positioning driving mechanism comprises a guide rail, the guide rail is installed on the surface of the operation base plate, the surface of the guide rail is slidingly connected with a sliding block, the surface of the sliding block is respectively fixedly installed with a horizontal driving motor and a vertical driving motor, the output end of the horizontal driving motor is fixedly installed with a horizontal rotating shaft through a shaft coupling, one end of the horizontal rotating shaft is fixedly installed with a power driving gear, one side of the guide rail is parallelly provided with a rack, the rack is installed on the surface of the operation base plate, and the gear groove of the rack is in mesh with the gear teeth of the power driving gear.
[0012] Preferably, the output end of the vertical driving motor is fixedly installed with a vertical rotating shaft through a shaft coupling, the top end of the vertical rotating shaft is fixedly installed with a rotary driving gear, the surface of the sliding block is further rotationally connected with a tensioning shaft through a bearing, the circular surface of the tensioning shaft is fixedly installed with a tensioning wheel, the circular surface of the tensioning wheel is in contact with the inner wall of the carbon fiber rim, the top of the tensioning shaft is fixedly installed with a driven gear, and the gear groove of the driven gear is in mesh with the gear teeth of the rotary driving gear.
[0013] Preferably, the autorotation auxiliary mechanism comprises an auxiliary limiting wheel, one side surface of the sliding block is provided with an auxiliary sliding groove, the inner wall of the auxiliary sliding groove is slidingly connected with an auxiliary sliding block, the top of the auxiliary sliding block is fixedly installed with a mounting plate, the top of the mounting plate is rotationally connected with an auxiliary rotating shaft through a bearing, the circular surface of the auxiliary rotating shaft is fixedly installed with the surface of the auxiliary limiting wheel, and the surface of the auxiliary limiting wheel is in mutual extrusion with the outer circular surface of the carbon fiber rim.
[0014] Preferably, one side middle surface of the sliding block is fixedly installed with a fixed block, the bottom of the auxiliary sliding block is fixedly installed with a fixed shaft, the surface of the fixed shaft is fixedly installed with a tension spring, and one end of the tension spring is fixedly installed with the surface of the fixed block.
[0015] Preferably, the true roundness detection mechanism comprises a detection dial gauge, the top end surface of the sliding block is fixedly installed with a detection mounting block, the surface of the detection mounting block is slidingly connected with the top end circular shaft surface of the surface of the detection dial gauge, and the detection dial gauge is fixedly installed by rotating and extruding the top end circular shaft surface of the detection dial gauge through a top screw.
[0016] The beneficial effects of the utility model are as follows:
[0017] The design of the carbon fiber rim true roundness measuring device first ensures the stability of the rim during the measuring process through accurate guiding and tension positioning, significantly improves the measuring accuracy; secondly, the application of the rotation auxiliary mechanism enables the rim to rotate uniformly, effectively reduces the measurement error and improves the reliability of the detection result; thirdly, the setting of the true roundness detection mechanism makes the measuring process fast and accurate, greatly improves the production efficiency; in addition, the universal design of the device enables it to adapt to carbon fiber rims of different sizes, enhances the application range of the equipment; finally, by reducing direct friction and vibration, the service life of the equipment is prolonged and the maintenance cost is reduced. Overall, the device provides an efficient, accurate and reliable true roundness detection solution for carbon fiber rim production, which is of great significance for improving product quality and promoting production automation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is a structural schematic view of a carbon fiber rim true roundness measuring device;
[0019] Fig. 2 It is a three-dimensional view of the tension positioning driving mechanism of a carbon fiber rim true roundness measuring device;
[0020] Fig. 3 It is a three-dimensional view of the rotation auxiliary mechanism of a carbon fiber rim true roundness measuring device.
[0021] In the figure: 1, support frame; 2, operation bottom plate; 3, guiding mechanism; 31, guiding roller; 32, guiding shaft; 33, supporting rod; 4, tension positioning driving mechanism; 41, guide rail; 42, sliding block; 43, horizontal drive motor; 44, vertical drive motor; 45, horizontal rotating shaft; 46, power drive gear; 47, rack; 48, vertical rotating shaft; 49, rotary drive gear; 410, tensioning shaft; 411, tensioning wheel; 412, driven gear; 5, rotation auxiliary mechanism; 51, auxiliary limiting wheel; 52, auxiliary sliding groove; 53, auxiliary sliding block; 54, mounting plate; 55, auxiliary rotating shaft; 56, fixed block; 57, fixed shaft; 58, tension spring; 6, true roundness detection mechanism; 61, detection dial gauge; 62, detection mounting block. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0023] Reference Figs. 1-3The utility model provides a kind of carbon fiber wheel rim true roundness measuring device, including support frame body 1, one side of support frame body 1 is inclinedly arranged, and the inclined surface of support frame body 1 is fixedly installed with operating base plate 2, and the surface of operating base plate 2 is respectively provided with guiding mechanism 3, tight positioning drive mechanism 4, auxiliary mechanism 5 of autorotation and true roundness detection mechanism 6.
[0024] In order to realize the action of guiding carbon fiber wheel rim under the autorotation of auxiliary mechanism 5, guiding mechanism 3 is provided, which includes a guide roller 31. The surface of operating base plate 2 is rotatably connected with a guide shaft 32 through a bearing. The circular surface of guide shaft 32 is fixedly installed with the surface of guide roller 31. The top of operating base plate 2 is also fixedly installed with supporting rods 33. The top of supporting rods 33 is in the shape of a circular arc. Four supporting rods 33 are symmetrically arranged. Carbon fiber wheel rim is placed on the circular surface of four supporting rods 33. The outer circular surface of carbon fiber wheel rim also contacts with the circular surface of guide roller 31.
[0025] Specifically, the design of guide roller 31 and guide shaft 32 can ensure that carbon fiber wheel rim maintains the correct position during autorotation, thereby realizing accurate guiding. The contact between guide roller 31 and the outer circular surface of the wheel rim can reduce the direct friction between the wheel rim and the supporting rods 33, reduce wear and tear, and prolong the service life of the equipment. The arrangement of guiding mechanism 3 simplifies the operation process. The operator can easily place the wheel rim on the supporting rods 33 and perform autorotation measurement.
[0026] In order to realize the action of positioning and tightening carbon fiber wheel rim during true roundness detection, tight positioning drive mechanism 4 is provided, which includes a guide rail 41. The guide rail 41 is installed on the surface of operating base plate 2. The surface of guide rail 41 is slidably connected with a sliding block 42. The surface of sliding block 42 is fixedly installed with a horizontal drive motor 43 and a vertical drive motor 44, respectively. The output end of horizontal drive motor 43 is fixedly installed with a horizontal rotating shaft 45 through a coupling. One end of horizontal rotating shaft 45 is fixedly installed with a power drive gear 46. One side of guide rail 41 is parallelly arranged with a rack 47. The rack 47 is installed on the surface of operating base plate 2. The teeth of rack 47 are engaged with the teeth of power drive gear 46.
[0027] Specifically, through the cooperation of horizontal drive motor 43 and vertical drive motor 44, the accurate tightening of the wheel rim can be realized, ensuring that the wheel rim maintains a stable shape and position during measurement. The vertical drive motor 44 can control the tightening force of the wheel rim, adapt to wheel rims of different sizes and models, and ensure that the tightening force is evenly distributed. The design of sliding block 42 allows tight positioning drive mechanism 4 to be flexibly adjusted to adapt to carbon fiber wheel rims of different sizes. Accurate tightening and positioning ensure the accuracy of the measurement results, which is particularly important for high-quality carbon fiber wheel rim production.
[0028] The output end of the vertical driving motor 44 is fixedly installed with a vertical rotating shaft 48 through a shaft coupling, the top end of the vertical rotating shaft 48 is fixedly installed with a rotating driving gear 49, the surface of the sliding block 42 is further rotationally connected with a tensioning shaft 410 through a bearing, the arc surface of the tensioning shaft 410 is fixedly installed with a tensioning wheel 411, the arc surface of the tensioning wheel 411 is in contact with the inner wall of the carbon fiber rim, and the top of the tensioning shaft 410 is fixedly installed with a driven gear 412, the gear slot of the driven gear 412 is engaged with the gear teeth of the rotating driving gear 49.
[0029] Specifically, the vertical driving motor 44 drives the vertical rotating shaft 48 to rotate, thereby realizing the rotation of the tensioning shaft 410 to drive the rotation of the tensioning wheel 411, and driving the carbon fiber rim to rotate in the detection to improve the measurement accuracy.
[0030] In order to realize the rotation of the carbon fiber rim in the detection of the true roundness, a rotation auxiliary mechanism 5 is arranged, which comprises an auxiliary limiting wheel 51, one side surface of the sliding block 42 is provided with an auxiliary sliding groove 52, the inner wall of the auxiliary sliding groove 52 is slidably inserted with an auxiliary sliding block 53, the top of the auxiliary sliding block 53 is fixedly installed with a mounting plate 54, the top of the mounting plate 54 is rotationally connected with an auxiliary rotating shaft 55 through a bearing, the arc surface of the auxiliary rotating shaft 55 is fixedly installed with the surface of the auxiliary limiting wheel 51, and the surface of the auxiliary limiting wheel 51 is in mutual extrusion with the outer arc surface of the carbon fiber rim.
[0031] Specifically, the mutual extrusion of the auxiliary limiting wheel 51 and the outer arc surface of the carbon fiber rim can ensure that the rim can rotate uniformly in the detection process, which is crucial for accurate measurement of the true roundness; since the rim can rotate uniformly, the measurement error caused by uneven rotation of the rim can be reduced, and the detection accuracy can be improved; by adjusting the position of the auxiliary sliding block 53, different diameters of the carbon fiber rim can be adapted, so that the mechanism has good universality.
[0032] The middle part of one side surface of the sliding block 42 is fixedly installed with a fixed block 56, the bottom of the auxiliary sliding block 53 is fixedly installed with a fixed shaft 57, the surface of the fixed shaft 57 is fixedly installed with a tension spring 58, and one end of the tension spring 58 is fixedly installed with the surface of the fixed block 56.
[0033] Specifically, the tension spring 58 can maintain the continuous contact pressure between the auxiliary sliding block 53 and the fixed block 56, ensure the stable sliding of the auxiliary sliding block 53 in the auxiliary sliding groove 52, and thus ensure the contact pressure between the auxiliary limiting wheel 51 and the carbon fiber rim; the elastic action of the tension spring 58 can absorb and buffer the vibration that may be generated in the rotation process of the rim, and improve the stability of the entire detection system.
[0034] In order to realize the action of automatically detecting the true roundness of the outer arc of the carbon fiber wheel rim, the true roundness detection mechanism 6 is provided, which includes a detection dial 61, and the top surface of the sliding block 42 is fixedly installed with a detection mounting block 62, the surface of the detection mounting block 62 is slidably connected with the top end arc shaft surface of the detection dial 61, and the detection dial 61 is fixedly installed by the rotating extrusion of the top screw on the top end arc shaft surface of the detection dial 61.
[0035] Specifically, the use of the detection dial 61 can directly measure the slight deviation of the outer arc of the wheel rim, thereby accurately evaluating the true roundness; the rotating extrusion of the top screw allows quick and accurate adjustment of the position of the detection dial 61 to adapt to wheel rims of different sizes; due to the fast and accurate measurement process, the detection speed of the wheel rim can be accelerated, thereby improving the overall production efficiency.
[0036] The design of the carbon fiber wheel rim true roundness measuring device first ensures the stability of the wheel rim during the measurement process through accurate guiding and tensioning positioning, significantly improving the measurement accuracy; secondly, the application of the rotation auxiliary mechanism 5 enables the wheel rim to rotate uniformly, effectively reducing measurement errors and improving the reliability of the detection results; thirdly, the setting of the true roundness detection mechanism 6 makes the measurement process fast and accurate, greatly improving the production efficiency; in addition, the universal design of the device enables it to adapt to carbon fiber wheel rims of different sizes, enhancing the applicability of the equipment; finally, by reducing direct friction and vibration, the service life of the equipment is prolonged and the maintenance cost is reduced. Overall, the device provides an efficient, accurate and reliable true roundness detection solution for carbon fiber wheel rim production, which is of great significance for improving product quality and promoting production automation.
[0037] Working principle: First, place the carbon fiber wheel rim to be measured on the detection platform and preliminarily position it through the auxiliary limiting wheel 51. Then, the sliding block 42 moves in the auxiliary sliding groove 52, causing the auxiliary sliding block 53 to move, thereby driving the mounting plate 54 and the auxiliary rotating shaft 55. The circular surface of the auxiliary rotating shaft 55 is fixedly connected with the auxiliary limiting wheel 51, so that the auxiliary limiting wheel 51 can tightly adhere to the outer arc surface of the carbon fiber wheel rim.
[0038] During the detection process, the auxiliary limiting wheel 51 exerts a certain pressure on the carbon fiber wheel rim, making it tightly adhere, ensuring that the wheel rim remains stable during rotation. At this time, the tensioning shaft 410 begins to rotate, driving the tensioning wheel 411 and the carbon fiber wheel rim to rotate together. Due to the extrusion of the auxiliary limiting wheel 51 and the outer arc surface of the wheel rim, the wheel rim always rotates uniformly during rotation, avoiding measurement errors caused by unbalanced rotation.
[0039] At the same time, the detection dial gauge 61 is in contact with the outer circular surface of the wheel rim for zero setting, and the true roundness value is judged by observing whether the parameter data of the detection dial gauge 61 changes.
[0040] The above merely describes a preferred specific implementation of the present application, but the scope of protection of the present application is not limited thereto, and any person skilled in the art, within the technical range disclosed by the present application, can make equivalent replacements or changes to the technical scheme and the inventive concept of the present application, which should be covered within the scope of protection of the present application.
Claims
1. A carbon fiber wheel true roundness measuring device comprising a support frame body (1), characterized in that: The side of the support frame body (1) is inclined, and the inclined surface of the support frame body (1) is fixedly installed with an operation bottom plate (2); the surface of the operation bottom plate (2) is respectively provided with a guide mechanism (3), a tensioning positioning driving mechanism (4), a self-rotation auxiliary mechanism (5) and a roundness detection mechanism (6); The guide mechanism (3) realizes the guiding action of the carbon fiber wheel under the self-rotation of the self-rotation auxiliary mechanism (5); the guide mechanism (3) comprises a guide roller (31), the surface of the operation bottom plate (2) is rotatably connected with a guide shaft (32) through a bearing, the arc surface of the guide shaft (32) is fixedly installed with the surface of the guide roller (31), and the top of the operation bottom plate (2) is also fixedly installed with a supporting rod (33); the top of the supporting rod (33) is in an arc shape, four supporting rods (33) are symmetrically arranged, the carbon fiber wheel is placed on the arc surface of the four supporting rods (33), and the outer arc surface of the carbon fiber wheel is also in contact with the arc surface of the guide roller (31); The tensioning positioning driving mechanism (4) realizes the positioning and tensioning action of the carbon fiber wheel during the roundness detection; the tensioning positioning driving mechanism (4) comprises a guide rail (41), the guide rail (41) is installed on the surface of the operation bottom plate (2), the surface of the guide rail (41) is slidably connected with a sliding block (42), the surface of the sliding block (42) is respectively fixedly installed with a horizontal driving motor (43) and a vertical driving motor (44), the output end of the horizontal driving motor (43) is fixedly installed with a horizontal rotating shaft (45) through a shaft coupling, one end of the horizontal rotating shaft (45) is fixedly installed with a power driving gear (46), one side of the guide rail (41) is parallelly provided with a rack (47), the rack (47) is installed on the surface of the operation bottom plate (2), and the gear groove of the rack (47) is in mesh with the gear teeth of the power driving gear (46); The output end of the vertical driving motor (44) is fixedly installed with a vertical rotating shaft (48) through a shaft coupling, the top end of the vertical rotating shaft (48) is fixedly installed with a rotary driving gear (49), the surface of the sliding block (42) is also rotatably connected with a tensioning shaft (410) through a bearing, the arc surface of the tensioning shaft (410) is fixedly installed with a tensioning wheel (411), the arc surface of the tensioning wheel (411) is in contact with the inner wall of the carbon fiber wheel, and the top of the tensioning shaft (410) is fixedly installed with a driven gear (412); the gear groove of the driven gear (412) is in mesh with the gear teeth of the rotary driving gear (49); The self-rotation auxiliary mechanism (5) realizes the self-rotation action of the carbon fiber wheel during the roundness detection; The roundness detection mechanism (6) realizes the automatic roundness detection action of the outer arc of the carbon fiber wheel.
2. The true roundness measuring device for carbon fiber wheel according to claim 1, characterized in that: The autorotation auxiliary mechanism (5) comprises an auxiliary limiting wheel (51), one side surface of the sliding block (42) is provided with an auxiliary sliding groove (52), the inner wall of the auxiliary sliding groove (52) is slidably connected with an auxiliary sliding block (53), the top of the auxiliary sliding block (53) is fixedly provided with a mounting plate (54), the top of the mounting plate (54) is rotatably connected with an auxiliary rotating shaft (55) through a bearing, the arc surface of the auxiliary rotating shaft (55) is fixedly connected with the surface of the auxiliary limiting wheel (51), and the surface of the auxiliary limiting wheel (51) is in mutual extrusion with the outer arc surface of the carbon fiber rim.
3. A true roundness measuring device for carbon fiber wheels as set forth in claim 2, characterized in that: One side middle surface of the sliding block (42) is fixedly provided with a fixed block (56), the bottom of the auxiliary sliding block (53) is fixedly provided with a fixed shaft (57), the surface of the fixed shaft (57) is fixedly provided with a tension spring (58), and one end of the tension spring (58) is fixedly connected with the surface of the fixed block (56).
4. A true roundness measuring device for carbon fiber wheels as set forth in claim 3, characterized in that: The true roundness detection mechanism (6) comprises a detection dial gauge (61), the top end surface of the sliding block (42) is fixedly provided with a detection mounting block (62), the surface of the detection mounting block (62) is slidably connected with the top end arc shaft surface of the surface of the detection dial gauge (61), and the detection dial gauge (61) is fixedly mounted by the action that the top wire is rotated and extruded on the top end arc shaft surface of the detection dial gauge (61).