Detection device for motor processing and production

Abstract

The utility model relates to the technical field of motor production detection, and discloses a detection device for motor processing production, which comprises a machine body, two access doors hinged to the outer wall of the front surface of the machine body through hinges, and a rack fixedly connected to the outer wall of the machine body, and is characterized in that the outer wall of the top of the machine body is connected with two vertical frames, and the outer walls of the vertical frames are provided with moving plates; according to the utility model, through the arrangement of the detection assembly, the arrangement of the magnetic rotating disc on the output shaft of the motor, the arrangement of the high-precision magnetic elastic sensor head and the Hall sensor above the magnetic rotating disc, and the arrangement of the processor in the access door, the torque value and the rotating speed of the motor can be accurately measured; the error range is small, reliable data support is provided for quality evaluation of the motor, and the overall quality level of a motor product can be improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of motor production detection, in particular to a detection device for motor machining and production. BACKGROUND

[0002] In the machining and production process of the motor, the motor torque is a very key performance index. It directly affects the working efficiency and stability of the motor in various application scenarios.

[0003] The traditional motor torque detection device has many defects. Some simple torque detection tools can only provide rough measurement results and cannot meet the requirements of high-precision motor production. And the more complex professional detection equipment is usually large in size, complex in structure, high in cost, and needs professional technical personnel to operate, which is not conducive to wide application in large-scale motor production lines. In addition, the adaptability of the existing detection device to different models and sizes of motors is poor. When replacing the motor to be detected, the detection device usually needs to be adjusted and calibrated complicatedly, which not only reduces the detection efficiency, but also increases the possibility of detection error. Therefore, a detection device for motor machining and production is proposed to solve the above problems. CONTENT OF THE INVENTION

[0004] In order to solve the problem that some simple torque detection tools can only provide rough measurement results and cannot meet the requirements of high-precision motor production, the application provides a detection device for motor machining and production.

[0005] The detection device for motor machining and production provided by the application adopts the following technical scheme:

[0006] A detection device for motor machining and production, comprising a machine body, two maintenance doors hinged to the front outer wall of the machine body through hinges, and a rack fixedly connected to the outer wall of the machine body, characterized in that: the top outer wall of the machine body is connected with two stands, the outer wall of the stand is installed with a moving plate, and the outer wall of the moving plate is installed with a detection assembly.

[0007] The detection assembly comprises a fixed frame two and a fixed frame one fixedly connected to the outer wall of the moving plate, the top outer wall of the fixed frame two is fixedly installed with a magnetoelastic sensor head, the top outer wall of the fixed frame one is fixedly installed with a Hall sensor, and the intermediate outer wall of the fixed frame two and the fixed frame one is a hollow structure.

[0008] The top outer wall of the machine body is fixedly connected with two bearing tables, the two bearing tables correspond to two stands, a fixing mechanism is installed on the top outer wall of the bearing table, the fixing mechanism comprises a positioning block, a clamping air cylinder and a clamping block, the two positioning blocks are detachably and symmetrically installed on the top outer wall of the bearing table by bolts, a motor is clamped between the two positioning blocks, and the two clamping air cylinders are fixedly installed on the two side outer walls of the bearing table, the output end of the clamping air cylinder is fixedly connected with the clamping block, and the two clamping blocks are located above the motor.

[0009] Preferably, an installation plate is installed on the outer wall of the stand, two guide rails are fixedly connected to the outer wall of the installation plate, sliding blocks are slidably connected to the outer wall of the guide rail, and the two sliding blocks are fixedly connected with a moving plate.

[0010] Preferably, a direct drive motor two is fixedly installed on the outer wall of the installation plate, a connecting block is fixedly connected to the driving block of the direct drive motor two, and the connecting block is fixedly connected to the outer wall of the moving plate.

[0011] Preferably, a lifting platform is fixedly connected to the outer wall of the stand, two guide rods are fixedly connected to the outer wall of the lifting platform, a lifting block is fixedly connected to the outer wall of the installation plate, and the lifting block is slidably connected to the outer wall of the two guide rods.

[0012] Preferably, a direct drive motor one is fixedly installed on the middle outer wall of the lifting platform, and the driving block of the direct drive motor one is fixedly connected with the lifting block.

[0013] Preferably, a magnetic turntable is fixedly installed at the output shaft end of the motor.

[0014] Preferably, a control console is fixedly installed on the outer wall of the machine body, and each sensor in the detection assembly is electrically connected to a processor in the control console through a data line.

[0015] In summary, the present application has the following beneficial technical effects:

[0016] 1. By setting the detection assembly, a magnetic turntable is arranged on the output shaft of the motor, and a high-precision magnetoelastic sensor head and a Hall sensor are arranged above the magnetic turntable, and the processor inside the maintenance door can accurately measure the torque value and the rotating speed of the motor, the error range is small, which provides reliable data support for the quality evaluation of the motor and helps to improve the overall quality level of the motor product.

[0017] 2. By setting the fixing mechanism, the two positioning blocks can quickly position the motor to prevent the motor from shaking, and the two clamping air cylinders drive the clamping block to press down to press the top of the motor tightly, so that the motor is quickly fixed, and the detection device can conveniently install the motor, compared with the prior art, the clamps do not need to be frequently adjusted, and the use efficiency of the detection device is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is the overall schematic view of the application embodiment;

[0019] Figure 2 is the partial sectional view of the application embodiment;

[0020] Figure 3 is Figure 2 is the enlarged schematic view of the structure at A in the application embodiment;

[0021] Figure 4 is the partial structural sectional view of the application embodiment.

[0022] BRIEF DESCRIPTION OF DRAWINGS: 1, machine body; 2, access door; 3, rack; 4, stand; 5, lifting platform; 6, guide rod; 7, lifting block; 8, mounting plate; 9, direct drive motor one; 10, guide rail; 11, sliding block; 12, moving plate; 13, connecting block; 14, fixed frame one; 15, Hall sensor; 16, fixed frame two; 17, magnetoelastic sensor head; 18, direct drive motor two; 19, bearing table; 20, positioning block; 21, clamping cylinder; 22, clamping block; 23, motor; 24, control console; 25, magnetic turntable. DETAILED DESCRIPTION

[0023] The following will be described in detail in combination with the accompanying Figures 1-4 The application is further described in detail.

[0024] The application embodiment discloses a detection device for motor machining production. Referring to Figures 1-4 A detection device for motor machining production, comprising a machine body 1, two access doors 2 hinged to the front outer wall of the machine body 1 through hinges and a rack 3 fixedly connected to the outer wall of the machine body 1, the electrical elements in the machine body 1 can be conveniently overhauled by opening the two access doors 2, and the entire device is stably supported by the rack 3, the top outer wall of the machine body 1 is connected with two stands 4, the outer wall of the stand 4 is installed with a moving plate 12, and the outer wall of the moving plate 12 is installed with a detection assembly;

[0025] The detection assembly comprises a fixed frame two 16 and a fixed frame one 14 fixedly connected to the outer wall of the moving plate 12, the top outer wall of the fixed frame two 16 is fixedly installed with a magnetoelastic sensor head 17, the top outer wall of the fixed frame one 14 is fixedly installed with a Hall sensor 15, and the intermediate outer wall of the fixed frame two 16 and the fixed frame one 14 is of a hollow structure;

[0026] The top outer wall of the machine body 1 is fixedly connected with two bearing tables 19, the two bearing tables 19 correspond to the two stands 4, the top outer wall of the bearing table 19 is provided with a fixing mechanism, the fixing mechanism comprises a positioning block 20, a clamping cylinder 21 and a clamping block 22, the two positioning blocks 20 are detachably and symmetrically installed on the top outer wall of the bearing table 19 through bolts, a motor 23 is clamped between the two positioning blocks 20, and the two clamping cylinders 21 are fixedly installed on the outer walls of the two sides of the bearing table 19, the output ends of the two clamping cylinders 21 are fixedly connected with the clamping blocks 22, and the two clamping blocks 22 are located above the motor 23.

[0027] The outer wall of the stand 4 is provided with a mounting plate 8, the outer wall of the mounting plate 8 is fixedly connected with two guide rails 10, the outer wall of the guide rail 10 is slidably connected with a sliding block 11, and the two sliding blocks 11 are fixedly connected with a moving plate 12.

[0028] The outer wall of the mounting plate 8 is fixedly provided with a direct-drive motor two 18, the driving block of the direct-drive motor two 18 is fixedly connected with a connecting block 13, and the connecting block 13 is fixedly connected with the outer wall of the moving plate 12.

[0029] The outer wall of the stand 4 is fixedly connected with a lifting table 5, the outer wall of the lifting table 5 is fixedly connected with two guide rods 6, the outer wall of the mounting plate 8 is fixedly connected with a lifting block 7, and the lifting block 7 is slidably connected to the outer walls of the two guide rods 6.

[0030] The middle outer wall of the lifting table 5 is fixedly provided with a direct-drive motor one 9, and the driving block of the direct-drive motor one 9 is fixedly connected with the lifting block 7.

[0031] The output shaft of the motor 23 is fixedly provided with a magnetic turntable 25.

[0032] The outer wall of the machine body 1 is fixedly provided with a control console 24, and each sensor in the detection assembly is electrically connected to a processor in the control console 24 through a data line.

[0033] The implementation principle of the detection device for motor machining and production is as follows: when in use, the motor 23 is placed between the two positioning blocks 20, the inner walls of the two positioning blocks 20 are shaped to be matched with the outer wall of the motor 23, so that the motor 23 is embedded between the two positioning blocks 20, the motor 23 is positioned, and the motor 23 is prevented from shaking, then the control console 24 controls the clamping cylinder 21 to start, the output ends of the two clamping cylinders 21 drive the two clamping blocks 22 to press down, and the top of the motor 23 is pressed tightly, and at this time, the motor 23 is fixed.

[0034] When detecting, first detect the rotating speed of the motor 23, start the direct drive motor two 18, the direct drive motor two 18 drives the block to push the connecting block 13 to move, the connecting block 13 drives the moving plate 12 to move left and right, the moving plate 12 drives the slider 11 to slide on the outer wall of the guide rail 10, and the slider 11 plays a guiding role, so that the moving plate 12 always moves linearly left and right, until the hollow structure on the outer wall of the fixed frame one 14 driven by the moving plate 12 is located directly above the magnetic turntable 25, at this time the direct drive motor two 18 stops, the direct drive motor one 9 starts, its driving block drives the lifting block 7 to move down, the lifting block 7 slides on the outer wall of the two guide rods 6, and the lifting block 7 plays a guiding role, so that the lifting block 7 linearly and stably rises and falls, the lifting block 7 drives the mounting plate 8 and the moving plate 12 to descend, and the moving plate 12 drives the fixed frame one 14 and the Hall sensor 15 on the top of the fixed frame one 14 to approach the magnetic turntable 25.

[0035] After starting the motor 23, the Hall sensor 15 outputs a pulse signal, which is processed by the signal processing circuit in the console 24, and the processor built in the console 24 calculates according to the following formula and displays the rotating speed of the motor 23 on the display panel on the outer wall of the console 24, and the principle is that the Hall sensor 15 is based on the Hall effect, and a magnetic turntable 25 is installed on the output shaft of the motor 23, when the magnetic turntable 25 rotates with the motor 23, the Hall sensor 15 will sense the change of the magnetic field. Whenever a small magnet passes through the Hall sensor 15, a Hall potential pulse will be generated, the number of pulses in a unit time is detected to calculate the rotating speed of the motor 23, assuming that the number of pulses in a unit time t is n, and the number of magnets on the turntable is m, then the rotating speed N of the motor is 60n / (mt) (unit: rpm);

[0036] When detecting the torque of the motor 23, the direct drive motor one 9 drives the lifting block 7 to rise, so that the fixed frame one 14 rises and resets, and then the direct drive motor two 18 is started, the driving block of the direct drive motor two 18 drives the moving plate 12 to move right through the connecting block 13, so that the fixed frame two 16 moves right, until the hollow structure on the outer wall of the fixed frame two 16 is located directly above the magnetic turntable 25, after starting the motor 23, the output shaft drives the magnetic turntable 25 to rotate, the torque changes the magnetic properties of the magnetic turntable 25, the magnetic elastomeric sensor head 17 detects the change of the output signal, the signal is processed by the processor in the console 24 and displayed on the display panel on the console 24 for recording, and the principle is that the magnetic elastomeric sensor head 17 utilizes the magnetostriction effect of ferromagnetic materials. When the output shaft of the motor 23 drives the magnetic turntable 25 to rotate and is subjected to torque, the magnetic domain structure inside the magnetic turntable 25 will change, causing the magnetic permeability of the magnetic turntable 25 to change, at this time through the excitation coil and the detection coil on the magnetic elastomeric sensor head 17, the excitation coil generates an alternating magnetic field, when the magnetic permeability of the magnetic turntable 25 changes, the inductance or induced electromotive force of the detection coil will change, and this change is related to the size of the torque.

[0037] Finally should be explained a few points are: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;

[0038] Second: the utility model discloses the embodiment in the drawing, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other;

[0039] Finally: the above only for the preferred embodiment of the utility model has, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.

[0040] The above are the preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application, should be covered within the scope of protection of the present application.

Claims

1. A detection device for motor machining production, comprising a machine body (1), two inspection doors (2) hinged to the front outer wall of the machine body (1) through hinges, and a rack (3) fixedly connected to the outer wall of the machine body (1), characterized in that: The top outer wall of the machine body (1) is connected with two stands (4), the outer wall of the stand (4) is installed with a moving plate (12), the outer wall of the moving plate (12) is installed with a detection assembly; The detection assembly comprises a fixed frame two (16) and a fixed frame one (14) fixedly connected to the outer wall of the moving plate (12), the top outer wall of the fixed frame two (16) is fixedly installed with a magnetoelastic sensor head (17), the top outer wall of the fixed frame one (14) is fixedly installed with a Hall sensor (15), and the intermediate outer wall of the fixed frame two (16) and the fixed frame one (14) is of a hollow structure; The top outer wall of the machine body (1) is fixedly connected with two bearing tables (19), the two bearing tables (19) correspond to the two stands (4), the top outer wall of the bearing table (19) is installed with a fixing mechanism, the fixing mechanism comprises a positioning block (20), a clamping air cylinder (21) and a clamping block (22), the two positioning blocks (20) are detachably and symmetrically installed on the top outer wall of the bearing table (19) through bolts, a motor (23) is clamped between the two positioning blocks (20), and the two clamping air cylinders (21) are fixedly installed on the two side outer walls of the bearing table (19), and the output ends are fixedly connected with the clamping blocks (22), and the two clamping blocks (22) are located above the motor (23).

2. The detection device for motor machining production according to claim 1, characterized in that: The outer wall of the stand (4) is installed with a mounting plate (8), the outer wall of the mounting plate (8) is fixedly connected with two guide rails (10), the outer wall of the guide rail (10) is slidably connected with a sliding block (11), and the two sliding blocks (11) are fixedly connected with the moving plate (12).

3. The detection device for motor machining production according to claim 2, characterized in that: The outer wall of the mounting plate (8) is fixedly installed with a direct drive motor two (18), the driving block of the direct drive motor two (18) is fixedly connected with a connecting block (13), and the connecting block (13) is fixedly connected with the outer wall of the moving plate (12).

4. The detection device for motor machining production according to claim 3, characterized in that: The outer wall of the stand (4) is fixedly connected with a lifting table (5), the outer wall of the lifting table (5) is fixedly connected with two guide rods (6), the outer wall of the mounting plate (8) is fixedly connected with a lifting block (7), and the lifting block (7) is slidably connected to the outer walls of the two guide rods (6).

5. The detection device for motor machining production according to claim 4, characterized in that: The intermediate outer wall of the lifting table (5) is fixedly installed with a direct drive motor one (9), and the driving block of the direct drive motor one (9) is fixedly connected with the lifting block (7).

6. The detection device for motor machining production according to claim 1, characterized in that: The output shaft end of the motor (23) is fixedly installed with a magnetic turntable (25).

7. The detection device for motor machining production according to claim 1, characterized in that: The outer wall of the machine body (1) is fixedly installed with a control console (24), and each sensor in the detection assembly is electrically connected with a processor in the control console (24) through a data line.

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