Detection device for disc buckle type steel pipe support component

The detection device, controlled by a rotatable collar, telescopic rod, and CNC system, solves the problems of complexity and time consumption in existing detection devices, and realizes flexible positioning and efficient detection of different steel pipe support components.

CN223581368UActive Publication Date: 2025-11-21JIANGSU TESTING CENT FOR QUALITY OF CONSTR ENG
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Patent Information

Application Number
CN202520308924.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-11-21
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

In the existing technology, the testing device for socket-type disc-lock steel pipe support components has problems such as complex clamping forms, long assembly time, inability to accurately locate non-standard parts and inconsistent hole diameters, resulting in a cumbersome and time-consuming testing process.

Method used

By employing a rotatable collar and a retractable telescopic rod, combined with a CNC system to control the sliding of the moving beam and phase block, and designing a detachable cylindrical base and various pressure-applying components, flexible positioning and inspection of different steel pipe support components can be achieved.

Benefits of technology

It simplifies the testing fixture, shortens the assembly time, expands the testing range, adapts to complex and ever-changing design requirements, and improves testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for a disc buckle type steel pipe support member, which comprises a frame formed by a bottom plate, a top plate, four supporting columns, a moving beam and two supporting beams, the moving beam is provided with a working part capable of sliding relative to the moving beam, and the bottom of each supporting column is provided with a lantern ring, a connecting rod and a cylindrical base. A socket hole is formed in the middle of the cylindrical base, the lantern ring can rotate around the supporting column, and the lantern ring and the cylindrical base are detachably connected through a connecting rod; the rotatable lantern ring, the cylindrical base and the telescopic rod are adopted, the support interval range of the detectable steel pipe support component is comprehensively increased on the base, and the device adapts to the modern more complex and changeable design concept; the detachable connection mode is adopted, replacement of the cylindrical base is facilitated, and the support size range of the detectable steel pipe support component is enlarged.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to steel pipe support component detection technical field, more specifically, the utility model relates to a kind of detection device of disc buckle type steel pipe support component. BACKGROUND

[0002] Socket type disc buckle type steel pipe support is also called as Raya support, disc type scaffold, which is different from traditional steel pipe scaffold component, socket type disc buckle type steel pipe support has the characteristics of strong bearing capacity, simple assembly and disassembly, safe and reliable stress system, good control of verticality and levelness deviation, high cost performance, long service life and the like, and its use rate is increasing in building construction, and it has good market application prospect.Currently, different forms of clamps are usually configured for strength detection of socket type disc buckle type steel pipe support component, the clamp form is complex, and the assembly time is long, and the specific force application position of sample is different, which leads to complicated detection process and long time consumption.

[0003] Two Chinese patents with patent number CN2020230935324 and patent number CN2021114965081 disclose corresponding technical contents, however, the two patents use multiple fixed-position fixed support components on the bottom plate or set movable base for longitudinal and transverse movement positioning, and need to find the position for positioning and clamping;Several technical problems are involved: whether it is multiple fixed positions or longitudinal and transverse movement positioning, the position that can be found is limited, not the entire bottom plate, but only a part of the bottom plate, the steel pipe support component is a non-standard part, the distance between each support of the non-standard part is uncertain, and accurate positioning cannot be performed;The socket hole diameter of the base is constant, if the hole diameter of the steel pipe support is inconsistent, the detection cannot be performed, and the application range is small. UTILITY MODEL CONTENTS

[0004] To solve the above technical problems, the utility model discloses a kind of detection device of disc buckle type steel pipe support component.

[0005] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0006] A kind of detection device of disc buckle type steel pipe support component, including by bottom plate, top plate, four support columns, movable beam and two support beams frame, the movable beam is provided with the work part that can slide relative to movable beam, support column bottom is equipped with thimble, connecting rod and cylindrical base, cylindrical base middle is equipped with socket hole, thimble can rotate around support column, thimble and cylindrical base are connected by connecting rod with detachability;

[0007] The working part comprises a phase block, a telescopic oil cylinder, a push rod, a coupling, a connecting shaft and a pressure applying piece, wherein the phase block is movably connected with the moving beam, the telescopic oil cylinder is fixed at the bottom of the phase block, one end of the push rod is fixedly connected with the telescopic oil cylinder, the other end of the push rod is fixedly connected with the connecting shaft through the coupling, and the connecting shaft is detachably connected with the pressure applying piece at the end away from the coupling.

[0008] The utility model discloses a detection device of disc buckle type steel pipe support component, and the connecting rod adopts telescopic rod instead.

[0009] The utility model discloses a detection device of disc buckle type steel pipe support component, and the pressure applying piece includes unilateral shearing pressure applying piece, bilateral shearing pressure applying piece, connecting disc ring weld joint shearing pressure applying piece, connecting disc bending resistance pressure applying piece, connecting disc tension resistance pressure applying piece, adjustable support compression resistance pressure applying piece and adjustable base compression resistance pressure applying piece.

[0010] The utility model discloses a detection device of disc buckle type steel pipe support component, and the moving beam is longitudinally slid on the support beam, and the phase block is transversely slid on the moving beam, both of which are controlled by a numerical control system, and the control system is prior art.

[0011] The utility model discloses a detection device of disc buckle type steel pipe support component, and the socket hole in the middle of the cylindrical base can be designed with a complete set of sizes according to actual needs, and can be selected according to different steel pipe supports.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1: the rotatable sleeve ring, cylindrical base and telescopic rod are used, the base is fully increased with the support interval range of the detectable steel pipe support component, and the design concept is more complex and changeable in modern times.

[0014] 2: the detachable connection mode is used, the cylindrical base is convenient to replace, and the size range of the detectable steel pipe support component is increased.

[0015] 3: the detection clamp is simplified, the mounting time is saved, the detection process is shortened, and the time required in the whole detection process is greatly reduced.

[0016] The utility model will be described in detail in combination with the drawings and examples. DRAWINGS

[0017] The contents expressed by each drawing of the specification and the marks in the drawings will be briefly described as follows:

[0018] Figure 1 It is the schematic diagram of the utility model;

[0019] Marked as: 1, top plate; 2, bottom plate; 3, support column; 4, support beam; 5, moving beam; 6, phase block; 7, telescopic oil cylinder; 8, push rod; 9, coupling; 10, pressure applying piece; 11, collar; 12, connecting rod; 13, cylindrical base. DETAILED DESCRIPTION

[0020] The shape, structure, mutual position and connecting relationship between parts, the function and working principle of each part, manufacturing process and operation method of each component involved in the specific embodiment of the utility model are further described below with reference to the drawings to help the skilled in the art have a more complete, accurate and in-depth understanding of the utility model concept and technical solution of the utility model.

[0021] A detection device for disc buckle type steel pipe support components, comprising a frame composed of a bottom plate 2, a top plate 1, four support columns 3, a moving beam 5 and two support beams 4, the moving beam 5 is provided with a working part that can slide relative to the moving beam 5, the bottom of the support column 3 is provided with a collar 11, a connecting rod 12 and a cylindrical base 13, the cylindrical base 13 is provided with a socket hole in the middle, the collar 11 can rotate around the support column 3, and the collar 11 and the cylindrical base 13 are detachably connected through the connecting rod 12.

[0022] The working part comprises a phase block 6, a telescopic oil cylinder 7, a push rod 8, a coupling 9, a connecting shaft and a pressure applying piece 10, wherein the phase block 6 is movably connected with the moving beam 5, the telescopic oil cylinder 7 is fixed at the bottom of the phase block 6, one end of the push rod 8 is fixedly connected with the telescopic oil cylinder 7, the other end of the push rod 8 is fixedly connected with the connecting shaft through the coupling 9, and the end of the connecting shaft away from the coupling 9 is detachably connected with the pressure applying piece 10.

[0023] Through the above arrangement: the cylindrical bases in the application do not necessarily all work at the same time, and one, two, three or four can be used according to different detection items and different steel pipe supports. They can be used individually or in combination.

[0024] The connecting rod 12 is replaced by a telescopic rod.

[0025] Through the above arrangement: the telescopic rod is used instead of the connecting rod, which can make the movable range of the cylindrical base larger, and the position of the socket hole in the cylindrical base is not limited to within the radius of a circle, but can be expanded to the entire base.

[0026] The pressure applying piece 10 comprises a single-sided shear resisting pressure applying piece, a double-sided shear resisting pressure applying piece, a connecting disc ring welding seam shear resisting pressure applying piece, a connecting disc bending resisting pressure applying piece, a connecting disc tension resisting pressure applying piece, an adjustable support resisting pressure applying piece and an adjustable base resisting pressure applying piece.

[0027] The longitudinal sliding of the support beam 4 and the transverse sliding of the phase block 6 in the mobile beam 5 are controlled by a numerical control system, which is known in the art.

[0028] The socket hole in the middle of the cylindrical base 13 can be designed with a complete set of sizes according to actual needs, and different steel pipe supports can be selected.

[0029] It should be noted that: the sleeve ring 11, the connecting rod 12 and the cylindrical base 13 are generally made of high-hardness alloy steel to ensure rigidity and service life, and the volume of the three needs to be increased; a gravity sensor can be installed in the cylindrical base 13, which can be used to calibrate whether the pressure transmitted by the pressure applying member is correct and stable.

[0030] The utility model has been described above in conjunction with the drawings, and obviously, the specific implementation of the utility model is not limited by the above-mentioned manner, as long as various non-essential improvements are made by adopting the method concept and technical scheme of the utility model, or the concept and technical scheme of the utility model is directly applied to other occasions without improvement, which are all within the protection scope of the utility model.

Claims

1. A testing device for a disc-lock type steel pipe support component, comprising a frame consisting of a base plate, a top plate, four support columns, a movable beam, and two support beams, characterized in that, The movable beam is provided with a working part that can slide relative to the movable beam. The bottom of the support column is provided with a collar, a connecting rod and a cylindrical base. The cylindrical base is provided with a socket hole in the middle. The collar can rotate around the support column. The collar and the cylindrical base are detachably connected by the connecting rod. The working part includes a phase block, a telescopic cylinder, a push rod, a coupling, a connecting shaft, and a pressure applying component. The phase block is movably connected to the moving beam. The telescopic cylinder is fixed at the bottom of the phase block. One end of the push rod is fixedly connected to the telescopic cylinder, and the other end of the push rod is fixedly connected to the connecting shaft through the coupling. The end of the connecting shaft away from the coupling is detachably connected to the pressure applying component.

2. The detection device for a disc-lock type steel pipe support component according to claim 1, characterized in that, The connecting rod is replaced by a telescopic rod.

3. The detection device for a disc-lock type steel pipe support component according to claim 1, characterized in that, The pressure-applying components include single-sided shear pressure-applying components, double-sided shear pressure-applying components, shear pressure-applying components for the circumferential weld of the connecting disc, bending pressure-applying components for the connecting disc, tensile pressure-applying components for the connecting disc, adjustable support pressure-applying components, and adjustable base pressure-applying components.

4. The detection device for a disc-lock type steel pipe support component according to claim 1, characterized in that, The longitudinal sliding of the moving beam on the supporting beam and the lateral sliding of the phase block on the moving beam are both controlled by a CNC system, which is existing technology.

5. The detection device for a disc-lock type steel pipe support component according to claim 1, characterized in that, The socket in the middle of the cylindrical base can be designed with a complete set of dimensions according to actual needs, and can be selected according to different steel pipe supports.

Citation Information

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