Integrated intelligent tester for tensile-shear strength of rubber particle and composite geopolymer coating layer
By designing an integrated intelligent tester for the tensile and shear strength of rubber particles and composite geopolymer coatings, the problem of the single function of existing equipment has been solved. This enables timely measurement and evaluation of the tensile and shear strength of rubber particles and composite geopolymer coatings, improving the functionality and continuity of the testing equipment.
Patent Information
- Application Number
- CN202422667710.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Existing testing equipment has limited functionality and poor continuity in testing the tensile and shear properties of rubber particles and composite geopolymer coatings, making it impossible to obtain data in a timely manner and effectively assess adhesion.
An integrated intelligent tester for the tensile and shear strength of rubber granules and composite geopolymer coatings was designed. By using a horizontally arranged test platform and a hydraulic cylinder-driven guide rail, combined with a robotic arm mechanism and clamps, the instrument can synchronously lift and clamp the substrate, record displacement signals, and conduct tensile and shear bonding tests.
This technology enables timely measurement of the tensile and shear strength of rubber particles and composite geopolymer coatings, improving the functionality and continuity of the testing equipment and allowing for more accurate assessment of bonding capabilities.
Smart Images

Figure CN223581601U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of test equipment, especially relates to a rubber particle and composite geopolymer coating layer tensile-shear strength integrated intelligent tester. BACKGROUND
[0002] With the increasing of waste tires, rubber products have been widely used in every corner of life, and these rubber products can cause serious pollution to the environment and waste resources if not handled properly after use. Rubber concrete is a civil engineering composite material made of concrete as base material and mixed with rubber powder. The rubber powder mainly improves the internal structure of the concrete through physical action, without changing the chemical properties of various materials in the concrete. In the rubber concrete, the rubber powder plays a role similar to elastic fiber as a small material group, which can reduce various stresses and constraint microcracks of the system, thereby reducing crack generation and preventing or slowing down the development of microcracks that cause concrete rupture; at the same time, it forms a structural deformation center that absorbs strain energy, absorbs a large amount of vibration energy, and can significantly improve the impact resistance and shock absorption performance of the concrete. Compared with ordinary concrete, rubber concrete has good durability, shock absorption performance, impact resistance, anti-burst performance, heat insulation performance and sound insulation performance, and can better meet the needs of the building market. In recent years, rubber concrete has made pioneering progress in engineering applications.
[0003] However, the direct use of rubber particles can cause the cube compressive strength, splitting tensile strength, axial compressive strength and flexural strength of rubber concrete to decrease to different degrees with the increase of rubber content. Existing research shows that modification of rubber particles can improve the mechanical properties of rubber concrete.
[0004] Among them, most of the physical modification is to modify the rubber particles with a composite inorganic material coating, and the interfacial adhesion after modification can be used as the main criterion to characterize the modification. For the tensile and shear tests of rubber materials in this field, the implementation methods in domestic and foreign journals are too rough, and the existing test equipment is simple, has poor continuity, single function, and cannot obtain data in time, and cannot well represent the bonding capacity of rubber particles and composite inorganic material coating. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a rubber particle and composite geopolymer coating layer tensile-shear strength integrated intelligent tester to solve the above problems.
[0006] To achieve the above object, the utility model provides the following scheme: a rubber particle and composite geopolymer coating layer tensile-shear strength integrated intelligent tester, comprising two layers of base materials fixed vertically, and further comprising:
[0007] A test bench arranged horizontally, the test bench is used for fixing the lowermost layer of base materials;
[0008] At least one pair of hydraulic cylinders are fixed on both sides of the test bench, and the lifting end of the hydraulic cylinder is fixedly connected with a guide rail, and the two guide rails arranged oppositely are synchronously lifted;
[0009] A clamp is movably matched on the guide rail, and a mechanical arm mechanism is arranged on the guide rail, and the moving end of the mechanical arm mechanism is connected with the clamp;
[0010] A first signal instrument is arranged for acquiring the displacement signal of the guide rail in the vertical direction;
[0011] The mechanical arm mechanism comprises:
[0012] A sliding block is slidably connected on the guide rail, a first driving member is arranged on the guide rail, and the driving end of the first driving member is connected with the sliding block to enable the sliding block to move along the guide rail axis direction;
[0013] An electric push rod is rotatably connected on one side of the sliding block close to the test bench, a second driving member is arranged on the sliding block, the driving end of the second driving member is connected with one end of the electric push rod to enable the electric push rod to rotate relative to the guide rail, and the other end of the electric push rod is connected with the clamp;
[0014] A second signal instrument is arranged for acquiring the displacement signal of the electric push rod.
[0015] Preferably, the clamp comprises:
[0016] A clamping sleeve is fixedly connected with the electric push rod, a suction block is fixedly connected on the clamping sleeve, a support block is rotatably matched on the suction block through a servo motor, and a clamping jaw is arranged on the support block;
[0017] The clamping jaw is an electromagnetic suction structure, and the two clamping jaws arranged oppositely selectively attract each other.
[0018] Preferably, the clamping jaw comprises:
[0019] A first clamping plate and a second clamping plate are arranged oppositely, the first clamping plate and the second clamping plate are L-shaped structures and are welded with adjacent support blocks, and the first clamping plate is provided with a slot matched with the second clamping plate.
[0020] Preferably, the first driving member comprises:
[0021] A first motor is fixedly connected on the sliding block, a first gear is fixedly connected with the output shaft of the first motor through a connecting rod, a tooth groove surface is arranged on the guide rail, and the first gear is engaged with the tooth groove surface.
[0022] The tooth groove surface is arranged along the guide rail axis direction.
[0023] Preferably, the second driving member comprises:
[0024] A hydraulic rotating machine is fixed on one side of the sliding block, one end of a connecting pin shaft is fixedly connected with an output shaft of the hydraulic rotating machine, the other end of the connecting pin shaft is fixedly connected with a transmission shaft, one end of the electric push rod is fixedly connected with a side wall surface of the transmission shaft, and the other end of the electric push rod, away from the transmission shaft, is connected with the clamp.
[0025] Preferably, the utility model also comprises:
[0026] A work tank, the top end of the work tank is fixedly connected with the test bench, a cavity is arranged in the work tank, a plurality of steel columns are fixedly connected in the cavity, the number of the steel columns is the same as that of the hydraulic cylinders and the steel columns correspond to the hydraulic cylinders one by one, the hydraulic cylinders are fixedly connected with the top ends of the steel columns and the output ends of the hydraulic cylinders vertically extend out of the work tank.
[0027] A hydraulic pump is fixedly connected in the work tank, the hydraulic pump is connected with the hydraulic cylinders through inlet pipes and return pipes respectively.
[0028] Preferably, the guide rail is in a ring structure, a base is welded at the bottom of the guide rail, a wedge-shaped block is welded between the guide rail and the base, and the bottom end of the base is fixedly connected with the hydraulic cylinder.
[0029] Preferably, the utility model also comprises:
[0030] An operation tank;
[0031] A control rod is arranged on the operation tank and is used for controlling the movement of the clamp.
[0032] A rotating switch is arranged on the operation tank and is in communication connection with the servo motor.
[0033] A magnetic attraction switch is arranged on the operation tank and is used for magnetizing the clamp jaw.
[0034] A display is in communication connection with the first signal instrument and the second signal instrument through a host computer, and the host computer is fixedly arranged in the operation tank.
[0035] Preferably, the first signal instrument and the second signal instrument are both displacement sensors.
[0036] Compared with the prior art, the utility model has the following advantages and technical effects:
[0037] The utility model discloses a horizontal arrangement test bench utilizes the test bench to fix the last layer base material, makes the synchronous lift of the two guide rails of relative arrangement, utilizes the fixture to hold the last layer base material fixed, in the process of fixture fixed last layer base material along the vertical direction, through the lift of guide rail of hydraulic cylinder drive, realizes the tensile bonding test between two base materials, and through the first signal appearance record displacement signal, when carrying out the shear bonding test, the hydraulic cylinder keeps stable, through the control of mechanical arm mechanism one fixture leans down and reaches the resistance of lower base material, simultaneously drives another fixture and reaches the resistance of upper base material along the horizontal direction, makes the fixture of lower base material keep stationary, makes the fixture of upper base material move along the horizontal direction, makes the shear force between double -deck base material, through the second signal appearance measurement electric push rod's displacement signal, records the displacement signal of upper fixture along the horizontal direction in the process of shear bonding test, realizes the timely acquisition of shear test data, effectively improves the functionality of overall test equipment, and it is convenient to continuously carry out test measurement. BRIEF DESCRIPTION OF DRAWINGS
[0038] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will be to the drawing needed in the embodiment of using briefly introduce, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art comes, under the premise of not paying the creativity of labor, can also obtain other drawings according to these drawings:
[0039] Figure 1a It is the schematic diagram of the line connection of the utility model;
[0040] Figure 1b It is the three-dimensional structure schematic diagram of the utility model;
[0041] Figure 1c It is the three-dimensional structure assembly drawing of the utility model;
[0042] Figure 2 It is the schematic diagram of the position relation of the mechanical arm mechanism and guide rail of the utility model;
[0043] Figure 3 It is the schematic diagram of the utility model fixture;
[0044] Figure 4 It is the schematic diagram of the first gear and tooth groove surface of the utility model;
[0045] Figure 5a It is the schematic diagram of the connection relation of the hydraulic rotation machine and electric push rod of the utility model;
[0046] Figure 5b It is the connection relation diagram of the transmission shaft and transmission pin shaft of the utility model;
[0047] Figure 6It is the electric push rod node schematic view of the utility model;
[0048] Figure 7a It is the structure schematic view of the utility model coil;
[0049] Figure 7b It is the connection relation diagram of the utility model winding roller and bearing;
[0050] Figure 8 It is the base structure schematic view of the utility model;
[0051] Among them, 1, hydraulic cylinder;2, work box;3, steel stand;4, test table;5, guide rail;6, clamp;7, sliding block;8, second driving part;9, mechanical arm mechanism;10, left power cord;11, right power cord;12, displacement sensor;13, inlet pipe;14, return pipe;15, oil way block;16, control valve;17, hydraulic pump;18, hydraulic pump power transmission wire;19, coil;20, power supply;21, main machine;22, display;23, operating rod;24, rotary switch;25, magnetic attraction switch;26, operation box;27, supporting leg;28, foot pad;29, base;
[0052] Among them, 6.1, clamping sleeve;6.2, adsorption block;6.3, support block;6.4, first clamping plate;6.5, second clamping plate;6.6, servo motor;
[0053] 7.1, first motor;7.2, tooth groove surface;7.3, smooth surface;7.4, first gear;7.5, connecting rod;
[0054] 8.1, transmission shaft;8.2, connecting pin shaft;8.3, hydraulic rotary machine;8.4, miniature pump machine;8.5, hose;8.6, fastening screw;
[0055] 9.1, electric push rod;9.2, motor;9.3, sleeve;9.4, limit screw;
[0056] 19.2, winding roller;19.3, rotating shaft;19.4, rotating motor;19.5, bearing;19.6, support frame;
[0057] 29.2, wedge-shaped block;29.3, bolt. DETAILED DESCRIPTION
[0058] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0059] In order to make the above-mentioned purposes, features and advantages of the utility model more apparent, obvious and easy to understand, the utility model will be further explained in detail below in combination with the drawings and specific embodiments.
[0060] With reference to Figures 1a-8 The embodiment provides a rubber particle and composite geopolymer coating layer tensile-shear strength integrated intelligent tester, which comprises two vertically bonded substrates, and further comprises:
[0061] A test table 4 horizontally arranged is used for fixing the lowermost substrate;
[0062] At least one pair of hydraulic cylinders 1 is respectively fixed on the two sides of the test table 4, a guide rail 5 is fixed on the lifting end of the hydraulic cylinder 1, and the two oppositely arranged guide rails 5 are synchronously lifted;
[0063] A clamp 6 is movably matched on the guide rail 5, a mechanical arm mechanism 9 is arranged on the guide rail 5, and the moving end of the mechanical arm mechanism 9 is connected with the clamp 6, so that the clamp 6 can move along three axes;
[0064] The utility model discloses a test table 4 horizontally arranged, uses the test table 4 on smearing adhesive to carry out the adhesion of the lowermost substrate, at least one pair of hydraulic cylinders 1 is respectively fixed on the two sides of the test table 4, a guide rail 5 is fixed on the lifting end of the hydraulic cylinder 1, and the two oppositely arranged guide rails 5 are synchronously lifted, and the clamp 6 is movably matched on the guide rail 5, and the clamp 6 is moved along three axes by the mechanical arm mechanism 9.
[0065] When the two substrates have a movement trend of moving away from each other along the vertical direction, a tensile adhesion test is carried out, and when the two substrates have a movement trend of moving away from each other along the horizontal direction, a shear adhesion test is carried out.
[0066] The first signal instrument is used for acquiring the displacement signal of the guide rail 5 along the vertical direction during the tensile adhesion test, i.e. the lifting displacement signal of the hydraulic cylinder 1.
[0067] The second signal instrument is used for acquiring the displacement signal of the electric push rod 9.1 distributed along the horizontal direction on the upper substrate during the shear adhesion test.
[0068] The two clamps 6 are used for clamping and fixing the upper substrate, during the movement of the clamp 6 along the vertical direction, the guide rail 5 is lifted by the hydraulic cylinder 1, the clamp 6 is kept stationary by the mechanical arm mechanism 9, so as to stably clamp and fix the upper substrate, the lower substrate is adhesively fixed by the test table 4, so as to realize the tensile adhesion test between the two substrates, and the displacement signal of the hydraulic cylinder 1 is recorded by the first signal instrument, so as to realize the measurement of the tensile adhesion test.
[0069] When the shear adhesion test is carried out, the hydraulic cylinder 1 lifts the guide rail 5 to the middle line of the double-layer base material and keeps stable, any one clamp 6 is controlled to be inclined downward and abut against the lower base material through the mechanical arm mechanism 9, and the other clamp 6 abuts against the upper base material in the horizontal direction, the clamp 6 on the lower base material is kept stationary, and the clamp 6 in the horizontal direction pushes the upper base material, so that the force in the direction away from each other is formed between the two base materials, thereby generating the shear force.
[0070] During the shear adhesion test, the electric push rod 9.1 on the clamp 6 in the horizontal direction is recorded by the second signal instrument, the displacement signal of the electric push rod 9.1 in the horizontal direction is obtained, the value of the shear force changing with the displacement is obtained, the shear test data is effectively measured, and the functionality of the overall test equipment is improved, which is convenient for continuous test measurement.
[0071] In the technical solution, the two-layer base material is a composite polymeric coating layer modified rubber particle structure, the structure is divided into layers, the lower base material is adhered to the test bench 4 by AB glue, and then the clamp 6 is controlled by the mechanical arm mechanism 9 and the hydraulic cylinder 1, the direction of the clamping force of the composite polymeric coating layer rubber particle is changed, the upper base material structure is fixed and moved away from the test bench 4, the tensile adhesion test is carried out, and the force is applied to the two-layer base material structure, so that the shear adhesion test can be carried out, thereby meeting the test analysis of different adhesion characteristics.
[0072] Further, the mechanical arm mechanism 9 comprises:
[0073] The sliding block 7 is slidably connected to the guide rail 5, the first driving member is arranged on the guide rail 5, and the driving end of the first driving member is connected to the sliding block 7, so that the sliding block 7 moves along the axis direction of the guide rail 5;
[0074] The electric push rod 9.1 is rotatably connected to one side of the sliding block 7 close to the test bench 4, the second driving member 8 is arranged on the sliding block 7, the driving end of the second driving member 8 is connected to one end of the electric push rod 9.1, so that the electric push rod 9.1 can rotate relative to the guide rail 5, and the other end of the electric push rod 9.1 is connected to the clamp 6;
[0075] The second signal instrument is used to obtain the displacement signal of the electric push rod 9.1.
[0076] The sliding block 7 is limitingly and slidably connected to the guide rail 5, the driving end of the first driving member drives the sliding block 7 to slide along the axis direction of the guide rail 5, the position of the electric push rod 9.1 is adjusted, in addition, the second driving member 8 arranged on the sliding block 7 drives the electric push rod 9.1 to rotate relative to the guide rail 5, in combination with the telescopic movement of the electric push rod 9.1 itself, the clamp 6 is driven to move in the three-axis direction, and the displacement signal of the electric push rod 9.1 is directly obtained through the second signal instrument in the process, so that the data measurement in the shear adhesion test process is realized.
[0077] In the technical solution, the displacement signals of the hydraulic cylinder 1 and the electric push rod 9.1 are recorded, and the driving load values borne by the hydraulic cylinder 1 and the electric push rod 9.1 along with the change of the moving distance are combined, so that the tensile shear strength between the rubber particles and the composite polymer coating layer structure can be effectively measured; the slider 7 and the guide rail 5 can be connected by a common limiting slide rail and a slider, so that the slider 7 can slide along the guide rail 5 and the two are limitedly connected.
[0078] Further, the first driving member comprises:
[0079] The first motor 7.1 is fixed to the slider 7, the output shaft of the first motor 7.1 is fixed to the first gear 7.4 through the connecting rod 7.5, the tooth groove surface 7.2 is formed on the guide rail 5, and the first gear 7.4 is engaged with the tooth groove surface 7.2.
[0080] The tooth groove surface 7.2 is arranged along the axis direction of the guide rail 5.
[0081] The tooth groove surface 7.2 is formed on one side of the smooth surface 7.3 at the bottom end of the guide rail 5 along the axis direction, and correspondingly, the slider 7 and the guide rail 5 are limitedly connected by sliding, one end of the slider 7 is extended to the bottom surface of the guide rail 5, and the first motor 7.1 is correspondingly fixed to the slider 7, so that the first gear 7.4 fixed to the output shaft of the first motor 7.1 extends towards the tooth groove surface 7.2 and is engaged with the tooth groove surface 7.2, when the first motor 7.1 is started, the first gear 7.4 cooperates with the tooth groove surface 7.2 to realize the movement control of the slider 7, and the applicability of the clamp 6 to the clamping of the base material is improved.
[0082] Further, the second driving member 8 comprises:
[0083] The hydraulic rotating machine 8.3 is fixed to one side of the slider 7, one end of the output shaft of the hydraulic rotating machine 8.3 is fixed to one end of the connecting pin shaft 8.2, the other end of the connecting pin shaft 8.2 is fixedly connected to the transmission shaft 8.1, one end of the electric push rod 9.1 is fixed to the side wall surface of the transmission shaft 8.1, and the other end of the electric push rod 9.1 is connected to the clamp 6.
[0084] The micro pump 8.4 is connected to the hydraulic rotating machine 8.3 through the hose 8.5 to realize the hydraulic output of the hydraulic rotating machine 8.3, the output shaft is fixed to the connecting pin shaft 8.2, and the outer thread of the connecting pin shaft 8.2 is fixed to the inner thread of the transmission shaft 8.1 by using the fastening screw 8.6, so that the connecting pin shaft 8.2 and the transmission shaft 8.1 are fixed, and the hydraulic rotating machine 8.3 drives the transmission shaft 8.1 to rotate.
[0085] And the electric push rod 9.1 is fixed with the transmission shaft 8.1 through the limiting screw 9.4, the electric motor 9.2 is installed on the electric push rod 9.1, and the electric push rod 9.1 is sleeved with the sleeve 9.3 at the connection position with the transmission shaft 8.1, when the electric push rod 9.1 is driven to rotate, the driving control requirement of the clamping position of the clamp 6 can be met on the basis of the telescopic driving of the clamp 6 by the electric push rod 9.1.
[0086] Specifically, when the shear test is carried out, the two electric push rods 9.1 are horizontally distributed, the clamp 6 is lifted by the lifting guide rail 5 through the hydraulic cylinder 1 and is located above the middle line of the double-layer base material, the electric push rod 9.1 on one side is rotated by the hydraulic rotating machine 8.3, the clamp 6 connected with the electric push rod 9.1 is inclined downward and abuts against one side of the lower layer base material (this clamp 6 is used for fixing the lower layer base material), and the other electric push rod 9.1 is kept horizontal by the hydraulic rotating machine 8.3 and pushes the clamp 6 to abut against the upper layer base material, so that the two clamps 6 can abut against the two layer base materials respectively, under the driving of the electric push rod 9.1 in the horizontal direction, the clamp 6 in contact with the upper layer base material moves and extrudes the upper layer base material connected with the clamp 6, so that the shear force between the two layer base materials is generated, until the two layer base materials are completely separated, the shear test is completed, and the shear force changing with displacement can be obtained only by obtaining the displacement signal of the electric push rod 9.1 moving in the horizontal direction and the thrust load value of the electric push rod 9.1, so that the measurement of test data is completed.
[0087] Further, the clamp 6 comprises:
[0088] The clamping sleeve 6.1 is fixed with the electric push rod 9.1, the clamping sleeve 6.1 is fixed with the adsorption block 6.2, the adsorption block 6.2 is rotationally connected with the supporting block 6.3 through the servo motor 6.6, the supporting block 6.3 is provided with a clamping jaw, and the clamping jaw is used for clamping the base material.
[0089] The clamping jaw is a magnetic structure and is attracted to each other between the two clamping jaws arranged on the two electric push rods 9.1 respectively.
[0090] With reference to Figure 3 The servo motor 6.6 is fixed in the supporting block 6.3, the output shaft of the servo motor 6.6 is connected with the supporting block 6.3, the output shaft of the servo motor 6.6 extends out of the supporting block 6.3 and is fixed with the adjacent adsorption block 6.2, the servo motor 6.6 drives the supporting block 6.3 to rotate relative to the adsorption block 6.2, so that the two clamping jaws arranged oppositely can be clamped or the structure is allowed to be displaced, and the tensile bonding test and the shear bonding test can be carried out respectively.
[0091] The two clamping jaws arranged oppositely have magnetic attraction, and the two clamping jaws are close to each other under the pushing of the electric push rod 9.1, the two clamping jaws are attracted to each other when clamping the uppermost layer base material in the opposite direction, and the clamping stability can be further improved.
[0092] And in the technical solution, the clamping jaws can be attracted to each other to clamp the uppermost layer of base materials, so as to perform the vertical tensile test. When the shear test is performed, the two clamping jaws can be separated from each other, so that the two clamping jaws are in contact with the two layers of base materials, at this time, the clamping jaws do not need to clamp and fix the base materials, only the clamping jaw in contact with the lower layer of base materials needs to be controlled to be stationary, and the clamping jaw in contact with the upper layer of base materials needs to be pushed in the horizontal direction until the two layers of base materials are completely separated, and the displacement signal of the horizontal electric push rod 9.1 is recorded, so that the shear test between the two clamping jaws can be performed.
[0093] Further, the clamping jaw comprises:
[0094] The first clamping plate 6.4 and the second clamping plate 6.5 are oppositely arranged, the first clamping plate 6.4 and the second clamping plate 6.5 are L-shaped structures and are welded with the adjacent supporting block 6.3, the first clamping plate 6.4 is provided with a slot corresponding to the second clamping plate 6.5, and the first clamping plate 6.4 and the second clamping plate 6.5 are inserted when the uppermost layer of base materials is fixed with the first clamping plate 6.4 or the second clamping plate 6.5.
[0095] In the technical solution, the clamping jaws are the first clamping plate 6.4 and the second clamping plate 6.5 arranged on the two electric push rods 9.1 respectively, and magnetic poles that can be attracted to each other are formed between the first clamping plate 6.4 and the second clamping plate 6.5, and the first clamping plate 6.4 and the second clamping plate 6.5 are L-shaped structures. Correspondingly, a slot can be provided in any one of the first clamping plate 6.4 or the second clamping plate 6.5, so that the other one can be inserted.
[0096] Referring to Figure 3 It can be known that the first clamping plate 6.4 and the second clamping plate 6.5 oppositely arranged cooperate to form a clamping interval at the center, when clamping the uppermost layer of base materials, only the position of the clamping jaw needs to be adjusted by the mechanical arm mechanism 9, so that the first clamping plate 6.4 and the second clamping plate 6.5 are perpendicular to each other for insertion and cooperation, stable fixation is realized, and the structure is simple to manufacture and easy to operate, which is convenient for actual use.
[0097] When the vertical tensile test is performed, the first clamping plate 6.4 and the second clamping plate 6.5 are inserted and clamped to the uppermost layer of base materials in a staggered distribution, and then the base materials are stretched by moving upward in the vertical direction.
[0098] When the horizontal shear test is performed, the first clamping plate 6.4 and the second clamping plate 6.5 are respectively arranged on the upper layer of base materials and the lower layer of base materials and abut in the opposite direction, the sliding block 7 is lifted to the middle line of the double-layer base materials by the hydraulic cylinder 1, the rotation angle of the electric push rod 9.1 is utilized to make one of the first clamping plate 6.4 or the second clamping plate 6.5 inclined and abut with the lower layer of base materials, and the other one remains horizontal, the upper layer of base materials is forced in the horizontal direction by the electric push rod 9.1, and the electric push rod 9.1 inclined and abutting with the lower layer of base materials remains stationary, the displacement signal of the horizontal electric push rod 9.1 is recorded, so that the shear adhesive test is completed, and the use effect is improved.
[0099] In an embodiment of the utility model, the clamping jaw adopts electromagnetic structure, that is, through electromagnetic action on the first clamping plate 6.4 and the second clamping plate 6.5 respectively, magnetic attraction is formed, and the magnetic poles close to each other attract each other, so that in the test process, the magnetic attraction switch 25 is set to continuously magnetize, the first clamping plate 6.4 and the second clamping plate 6.5 attract each other, meet the clamping requirement, and when the magnetic attraction switch 25 is closed, the first clamping plate 6.4 and the second clamping plate 6.5 do not form magnetic attraction, not only can be separated from the base material conveniently, but also can be directly moved by moving the two clamping jaws, so that the first clamping plate 6.4 and the second clamping plate 6.5 arranged oppositely are respectively abutted with two layers of base material to carry out the shear test, which is beneficial to improve the test efficiency.
[0100] Further, it also includes:
[0101] The work tank 2 is provided with a cavity, a plurality of steel columns 3 are fixedly connected in the cavity, the steel columns 3 are the same in number as the hydraulic cylinders 1 and correspond one by one, the hydraulic cylinders 1 are fixedly connected at the top ends of the steel columns 3 and the output ends of the hydraulic cylinders 1 vertically extend out of the work tank 2;
[0102] The hydraulic pump 17 is fixedly connected in the work tank 2 and is connected with the hydraulic cylinders 1 through the approach pipe 13 and the return pipe 14 respectively.
[0103] The steel columns 3 are stably supported by the work tank 2, and the stability is improved by supporting the bottom end of the work tank 2 around through the foot pads 28. The hydraulic cylinders 1 are fixed by the steel columns 3, the top ends of the hydraulic cylinders 1 extend out of the work tank 2 and are fixedly connected with the guide rails 5, the guide rails 5 are stably lifted, the connecting rods can be fixedly connected between the two guide rails 5 to ensure the synchronous lifting effect of the two guide rails 5, the hydraulic pump 17 is connected with the approach pipe 13 and the return pipe 14 through the control valve 16 and the oil way block 15 and is connected with the hydraulic cylinders 1, and the lifting control of the guide rails 5 driven by the hydraulic cylinders 1 is realized.
[0104] Further, the guide rail 5 is in a ring structure, the base 29 is welded at the bottom of the guide rail 5, the wedge-shaped block 29.1 is welded between the guide rail 5 and the base 29, and the bottom end of the base 29 is fixedly connected with the hydraulic cylinder 1.
[0105] Referring to Figure 8 By setting the guide rail 5 in a ring structure, the range covered by the sliding block 7 sliding and the electric push rod 9.1 moving is improved, the gap between the base 29 and the guide rail 5 is welded and filled by the wedge-shaped block 29.2, the connection stability of the guide rail 5 and the base 29 is improved, and the base 29 is fixedly connected with the hydraulic cylinder 1 by the bolt 29.3.
[0106] In one embodiment of the utility model, since in the prior art, a test process is usually carried out on one sample, leading to the need to repeatedly perform preparation steps in multiple test processes, whether repeatedly removing the residual base material or adhesive on the surface of test table 4, will lead to reduced test efficiency. Therefore, in the technical solution, an annular guide rail 5 is arranged circumferentially on test table 4, and a sliding block 7 is limited to slide along guide rail 5, driving electric push rod 9.1, hydraulic rotating machine 8.3, clamp 6 and other structures to rotate relative to test table 4 to adjust the position, so as to satisfy that one test can be performed on several samples, through sequentially fixing multiple double-layer base materials on test table 4 along a straight line, using sliding block 7 to move the position along annular guide rail 5, repeatedly testing the multiple double-layer base materials, and after the test is completed, cleaning the residual multiple base materials on test table 4, which not only fully improves the test efficiency, but also can compare the data of multiple repeated tests, take the average value, and improve the measurement accuracy of tensile and shear tests.
[0107] Further, it also includes:
[0108] Operation box 26;
[0109] Joystick 23 is arranged on operation box 26 and is used for controlling the movement of clamp 6.
[0110] Rotary switch 24 is arranged on operation box 26 and is in communication connection with servo motor 6.6;
[0111] Magnetic attraction switch 25 is arranged on operation box 26 and is used for attracting the magnetic claw;
[0112] Display 22 is in communication connection with first signal instrument and second signal instrument through host computer 21, and host computer 21 is fixed in operation box 26.
[0113] Power supply 20 is arranged in operation box 26, a pair of mechanical arm mechanisms 9 are powered through left power supply line 10 and right power supply line 11, and joystick 23, rotary switch 24 and magnetic attraction switch 25 are arranged on operation box 26.
[0114] Joystick 23 is used for driving and controlling the start-stop of first motor 7.1, the rotation angle of hydraulic rotating machine 8.3 and the extension state of electric push rod 9.1, so that joystick 23 can adjust the position of clamp 6 in the driving control of overall mechanical arm mechanism 9. It can be understood that host computer 21 in operation box 26 converts the motion instruction of joystick 23 into the driving instruction of each driving mechanism, the principle is the same as the existing manual control of mechanical arm movement, and too much description is not given, which is convenient for test operation.
[0115] In addition, the rotating switch 24 is in communication connection with the servo motor 6.6, so that the personnel can directly control the rotating angle of the servo motor 6.6 on the operation box 26, and the rotating block 6.3 is rotated by the servo motor 6.6 to adjust the rotating angle of the first clamping plate 6.4 and the second clamping plate 6.5.
[0116] In one embodiment of the technical scheme, the operation box 26 is further provided with a winding part, a rotating motor 19.4 is fixed on one side of a pair of support frames 19.6, the output shaft of the rotating motor 19.4 is fixedly connected with a rotating shaft 19.3, the winding roller 19.2 is fixedly connected with the rotating shaft 19.3, the winding roller 19.2 is connected with the support frame 19.6 through a bearing 19.5, the hydraulic pump power transmission line 18 is wound on the winding roller 19.2 to form a coil 19, and the coil 19 can be wound and unwound, so that the length of the coil 19 can be adjusted according to the position relationship between the operation box 26 and the working tank 2 during the test, and the practicability of the test equipment is enhanced.
[0117] Further, the first signal instrument and the second signal instrument are displacement sensors 12.
[0118] In the technical scheme, the displacement sensor 12 can be a common existing device, and the displacement of the movable end of the electric push rod 9.1 and the hydraulic cylinder 1 is measured as a conventional technology, and thus no more description is made.
[0119] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus cannot be understood as a limitation on the utility model.
[0120] The above-described embodiments are only preferred modes of the utility model, and do not limit the scope of the utility model, and various modifications and improvements of the technical scheme of the utility model made by those skilled in the art without departing from the design spirit of the utility model should fall within the protection scope of the utility model claim.
Claims
1. An integrated intelligent tester for the tensile and shear strength of rubber granules and composite geopolymer coatings, comprising two vertically bonded and fixed substrate layers, characterized in that, Also includes: A horizontally arranged test bench (4) is used to fix the bottommost substrate. At least one pair of hydraulic cylinders (1) are fixed on both sides of the test bench (4), and the lifting end of the hydraulic cylinder (1) is fixed with a guide rail (5). The two guide rails (5) arranged opposite to each other lift up and down synchronously. The clamp (6) is movably fitted on the guide rail (5), and the guide rail (5) is provided with a robotic arm mechanism (9), the moving end of the robotic arm mechanism (9) is connected to the clamp (6); The first signal instrument is used to acquire the displacement signal of the guide rail (5) in the vertical direction; The robotic arm mechanism (9) includes: The slider (7) is slidably connected to the guide rail (5). The guide rail (5) is provided with a first driving member. The driving end of the first driving member is connected to the slider (7) so that the slider (7) moves along the axis of the guide rail (5). An electric push rod (9.1) is rotatably connected to the side of the slider (7) near the test bench (4). A second drive member (8) is provided on the slider (7). The drive end of the second drive member (8) is connected to one end of the electric push rod (9.1) so that the electric push rod (9.1) can rotate relative to the guide rail (5). The other end of the electric push rod (9.1) is connected to the clamp (6). The second signal instrument is used to acquire the displacement signal of the electric push rod (9.1).
2. The integrated intelligent tester for tensile and shear strength of rubber particles and composite geopolymer coatings according to claim 1, characterized in that, The clamp (6) includes: A sleeve (6.1) is fixedly connected to the electric push rod (9.1). An adsorption block (6.2) is fixedly connected to the sleeve (6.1). A support block (6.3) is rotated and engaged on the adsorption block (6.2) by a servo motor (6.6). A gripper is provided on the support block (6.3). The grippers are electromagnetically attracted structures, and the two grippers arranged opposite each other selectively attract each other.
3. The integrated intelligent tester for tensile and shear strength of rubber particles and composite geopolymer coatings according to claim 2, characterized in that, The gripper includes: The first clamping plate (6.4) and the second clamping plate (6.5) are arranged opposite to each other. The first clamping plate (6.4) and the second clamping plate (6.5) are L-shaped and welded to the adjacent support block (6.3). The first clamping plate (6.4) has a slot that matches the second clamping plate (6.5).
4. The integrated intelligent tester for tensile and shear strength of rubber particles and composite geopolymer coatings according to claim 1, characterized in that, The first driving element includes: A first motor (7.1) is fixedly connected to the slider (7). The output shaft of the first motor (7.1) is fixedly connected to a first gear (7.4) via a connecting rod (7.5). A toothed groove surface (7.2) is provided on the guide rail (5). The first gear (7.4) meshes with the toothed groove surface (7.2). The toothed surface (7.2) is arranged along the axis of the guide rail (5).
5. The integrated intelligent tester for tensile and shear strength of rubber particles and composite geopolymer coatings according to claim 1, characterized in that, The second driving element (8) includes: A hydraulic rotary machine (8.3) is fixed to one side of the slider (7). The output shaft of the hydraulic rotary machine (8.3) is fixed to one end of a connecting pin (8.2). The other end of the connecting pin (8.2) is fixedly connected to a transmission shaft (8.1). One end of the electric push rod (9.1) is fixed to the side wall of the transmission shaft (8.1). The end of the electric push rod (9.1) away from the transmission shaft (8.1) is connected to the clamp (6).
6. The integrated intelligent tester for tensile and shear strength of rubber particles and composite geopolymer coatings according to claim 1, characterized in that, Also includes: The work box (2) has the test bench (4) fixedly connected to its top. The work box (2) has a cavity inside, and several steel columns (3) are fixedly connected inside the cavity. The number of steel columns (3) is the same as that of the hydraulic cylinders (1) and they correspond one-to-one. The hydraulic cylinders (1) are fixedly connected to the top of the steel columns (3) and their output ends extend vertically upward out of the work box (2). A hydraulic pump (17) is fixedly connected inside the work box (2). The hydraulic pump (17) is connected to the hydraulic cylinder (1) through the process pipe (13) and the return pipe (14).
7. The integrated intelligent tester for tensile and shear strength of rubber particles and composite geopolymer coatings according to claim 1, characterized in that: The guide rail (5) is a ring structure. A base (29) is welded to the bottom of the guide rail (5), and a wedge block (29.1) is welded between the guide rail (5) and the base (29). The bottom end of the base (29) is fixedly connected to the hydraulic cylinder (1).
8. The integrated intelligent tester for tensile and shear strength of rubber particles and composite geopolymer coatings according to claim 3, characterized in that, Also includes: Control box (26); A joystick (23) is mounted on the control box (26) and is used to control the movement of the clamp (6); A rotary switch (24) is mounted on the control box (26) and is communicatively connected to the servo motor (6.6); A magnetic switch (25) is provided on the operation box (26) for magnetizing the gripper; The display (22) is connected to the first signal instrument and the second signal instrument via the host (21), and the host (21) is fixed inside the operation box (26).
9. The integrated intelligent tester for tensile and shear strength of rubber particles and composite geopolymer coatings according to claim 1, characterized in that: Both the first and second signal instruments are displacement sensors (12).