Screw tap appearance detection device

By coordinating the conveyor belt, clamping mechanism, and lifting mechanism, the automation and stability of tap appearance inspection are achieved, solving the problems of inaccurate inspection data and unstable equipment in the existing technology, and improving the accuracy and stability of inspection.

CN223581732UActive Publication Date: 2025-11-21DONGGUAN GONGJIANG PRECISION THREADING TOOL CO LTD
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Patent Information

Application Number
CN202422960780.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-21
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing tap appearance inspection devices require manual movement, leading to inaccurate inspection data. They are also susceptible to external environmental influences, resulting in unstable inspections and the devices are prone to falling.

Method used

A device comprising a conveyor belt, a clamping mechanism, a lifting mechanism, and a detection mechanism is designed. Through the cooperation of the conveyor belt, the clamping mechanism, and the detection mechanism, automated detection is achieved, and through the cooperation of the lifting mechanism and the clamping mechanism, the stability and accuracy of the detection process are ensured.

Benefits of technology

It has achieved automation and stability in tap appearance inspection, improved the accuracy of inspection and the stability of the device, and avoided errors caused by manual operation and the influence of the external environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screw tap appearance detection device, which relates to the technical field of screw tap appearance detection and comprises a base, the top of the base is fixedly connected with a mounting seat, the top of the mounting seat is fixedly connected with a conveying belt, one side of the top of the base is fixedly connected with a supporting column, and the front surface of the supporting column is provided with a first groove. A lifting mechanism is fixedly installed in the first groove, and the front end of the lifting mechanism is fixedly connected with a clamping mechanism. The position of the detection mechanism can be adjusted through up-and-down driving of the motor, the outer wall of the detection mechanism is clamped through the fixing plate in order to enable the device to be more stable in the detection process when the device moves, the friction block makes contact with the detection mechanism, and the device can move without shaking under clamping and fixing. The device is more stable in detection, the screw tap is inserted into the detection cover, and the protection rubber strip is arranged in the detection cover, so that the screw tap cannot be damaged and cannot fall off after being inserted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tap appearance detection technical field, specifically related to a tap appearance detection device. BACKGROUND

[0002] Tap is a kind of cutter for machining internal thread, can be divided into helical tap and straight blade tap according to shape, can be divided into hand tap and machine tap according to use environment, tap needs to pass through turning outer circle, quenching, grinding outer circle, grinding square, grinding groove, beating outer grinding, grinding thread, shovel slightly, passivation and so on Process to process finished product tap, in order to guarantee the quality of finished product tap, the appearance of the tap after processing is detected, to observe whether the finished product quality of tap has unqualified appearance, to ensure the quality of tap when flowing out.

[0003] The prior art has the following problems:

[0004] 1, the existing tap appearance detection device, quality inspection, manual movement is needed, and the device shakes greatly under large-scale movement, resulting in inaccurate detection data;

[0005] 2, the existing tap appearance detection device, appearance detection will be affected by external environment, so that the detection data is unstable, and the device is easy to fall during detection, and the detection is not accurate enough due to the influence of illumination. UTILITY MODEL CONTENTS

[0006] To solve the above technical problems, the technical scheme adopted by the utility model is:

[0007] A tap appearance detection device, including the base, the top of the base is fixedly connected with the mounting seat, the top of the mounting seat is fixedly connected with the conveying belt, one side of the top of the base is fixedly connected with the support column, the front surface of the support column is provided with the first recess, the inside of the first recess is fixedly installed with the lifting mechanism, the front end of the lifting mechanism is fixedly connected with the clamping mechanism, the top of the support column is fixedly connected with the mounting plate, the top of the mounting plate is fixedly connected with the motor, the front surface of the mounting plate is movably connected with the detection mechanism, the front surface of the mounting plate is fixedly connected with the fixed plate, the inner wall of the fixed plate is fixedly connected with the friction block.

[0008] The further improvement of the utility model technical scheme is that: the lifting mechanism includes hydraulic lifting rod, the top of the hydraulic lifting rod is connected with the support rod, the top of the hydraulic lifting rod is sleeved with the connecting end, the outer wall of the connecting end is fixedly connected with the connecting plate.

[0009] The further improvement of the utility model technical scheme is that: one end of the connecting plate is connected with the clamping mechanism, the top of the support rod is connected with the inner wall of the first recess, the connecting end drives the connecting plate to rotate.

[0010] The further improvement of the utility model technical scheme lies in that the clamping mechanism comprises a telescopic rod, one end of the telescopic rod is fixedly connected with one side of the connecting plate, one end of the telescopic rod is fixedly connected with a bent pipe, one end of the bent pipe is fixedly connected with a second air cylinder, the outer wall of the second air cylinder is fixedly connected with a large clamping plate, and the output end of the second air cylinder is fixedly connected with a small clamping plate.

[0011] The further improvement of the utility model technical scheme lies in that the front surface of the mounting plate is provided with a second groove, the output end of the motor is threadedly connected with a clamping plate, one end of the clamping plate is fixedly connected with a first air cylinder, the output end of the first air cylinder is fixedly connected with an extension rod, and one end of the extension rod is fixedly connected with a connecting block.

[0012] The further improvement of the utility model technical scheme lies in that the detection mechanism comprises a top plate, the top of the top plate is fixedly connected with a detection main body, the bottom of the detection main body is fixedly connected with a connecting base, the bottom middle of the connecting base is fixedly connected with an illumination mechanism, the bottom of the connecting base is fixedly connected with a plurality of protective adhesive tapes, and the outer wall of the connecting base is fixedly connected with a detection cover.

[0013] The further improvement of the utility model technical scheme lies in that the bottom of the detection main body is supported and connected by the connecting block, and the top of the detection cover is fixedly connected with the bottom of the top plate.

[0014] Due to the adoption of the above technical scheme, the utility model has the following technical progress compared with the prior art:

[0015] 1. The utility model provides a tap appearance detection device, the conveying belt transports tap, and the clamping mechanism on one side can clamp the tap, then is conveyed upward through the lifting mechanism, makes the tap plug -in to enter the inside of the detection mechanism, the detection mechanism is plugged -in in the inside of the mounting plate, then drives through the motor up and down, can make the detection mechanism position adjust, but the device moves, in order to make the device more stable in the detection process, the outer wall of the detection mechanism is clamped through the fixed plate, the friction block contacts, under the clamping fixed, can make the device move not to shake, and the device detection is more stable.

[0016] 2. The utility model provides a tap appearance detection device, the connecting block supports the detection mechanism, then through the clamping mechanism, makes the tap insert the inside of the detection cover, the inside of the detection cover is provided with the protective adhesive tape, makes after the tap insertion can not be destroyed, also can not fall off, makes the device use more convenient, and the bottom of the detection main body installs the illumination mechanism, and it is convenient to observe when detecting the tap, makes the appearance detection more accurate detection. DRAWINGS

[0017] Fig. 1 It is the structure schematic view of the tap appearance detection device of the utility model;

[0018] Fig. 2 It is the structure schematic view of the clamping mechanism of the utility model;

[0019] Fig. 3 It is the structure schematic view of the clamping mechanism of the utility model;

[0020] Fig. 4 It is the structure schematic view of the detection mechanism of the utility model.

[0021] In the drawing: 1, base; 2, mounting seat; 3, conveying belt; 4, support column; 5, first recess; 6, lifting mechanism; 7, clamping mechanism; 8, mounting plate; 9, detection mechanism; 10, motor; 11, clamping plate; 12, first cylinder; 13, extension rod; 14, connecting block; 15, fixed plate; 16, friction block; 61, hydraulic lifting rod; 62, connecting end; 63, support rod; 64, connecting plate; 71, telescopic rod; 72, bent pipe; 73, second cylinder; 74, large clamping plate; 75, small clamping plate; 81, second recess; 91, top plate; 92, detection main body; 93, connecting base; 94, illumination mechanism; 95, protective rubber strip; 96, detection cover. DETAILED DESCRIPTION

[0022] The utility model will be further explained in detail in connection with examples:

[0023] Example 1

[0024] As Figs. 1-4 The utility model provides a tap appearance detection device, including base 1, the top of base 1 is fixedly connected with mounting seat 2, the top of mounting seat 2 is fixedly connected with conveying belt 3, the one side of base 1 top is fixedly connected with support column 4, the front of support column 4 is provided with first recess 5, the inside of first recess 5 is fixedly installed with lifting mechanism 6, the front end of lifting mechanism 6 is fixedly connected with clamping mechanism 7, the top of support column 4 is fixedly connected with mounting plate 8, the top of mounting plate 8 is fixedly connected with motor 10, the front of mounting plate 8 is movably connected with detection mechanism 9, the front of mounting plate 8 is fixedly connected with fixed plate 15 below, the inner wall both ends of fixed plate 15 are fixedly connected with friction block 16.

[0025] The front of mounting plate 8 is provided with second recess 81, and the output end of motor 10 is threadedly connected with clamping plate 11, one end of clamping plate 11 is fixedly connected with first cylinder 12, the output end of first cylinder 12 is fixedly connected with extension rod 13, one end of extension rod 13 is fixedly connected with connecting block 14.

[0026] In this embodiment, the combined action of the conveyor belt 3, clamping mechanism 7, lifting mechanism 6, and detection mechanism 9 makes the device more convenient to use. The conveyor belt 3 transports the tap, the clamping mechanism 7 on one side can clamp the tap, and then the lifting mechanism 6 conveys it upward, allowing the tap to be inserted into the interior of the detection mechanism 9. The detection mechanism 9 is inserted into the interior of the mounting plate 8, and then the motor 10 drives it up and down, allowing the position of the detection mechanism 9 to be adjusted. However, in order to make the device more stable during the detection process, the outer wall of the detection mechanism 9 is clamped by the fixing plate 15, and the friction block 16 contacts it. Under the clamping and fixing, the device can move without shaking, and the detection is more stable.

[0027] Example 2

[0028] like Figs. 1-4 As shown, based on Embodiment 1, this utility model provides a technical solution: preferably, the lifting mechanism 6 includes a hydraulic lifting rod 61, a support rod 63 is connected through the top of the hydraulic lifting rod 61, a connecting end 62 is sleeved on the top of the hydraulic lifting rod 61, and a connecting plate 64 is fixedly connected to the outer wall of the connecting end 62.

[0029] One end of the connecting plate 64 is connected to the clamping mechanism 7, the top of the support rod 63 is connected to the inner wall of the first groove 5, and the connecting end 62 drives the connecting plate 64 to rotate.

[0030] In this embodiment, the device is made more convenient to use by the combined action of the support column 4 and the lifting mechanism 6. The support column 4 has a first groove 5 on its front side, which facilitates the installation of the lifting mechanism 6. The hydraulic lifting rod 61 is installed at the bottom, and the position of the connecting end 62 can be moved up and down by the extension and retraction of the top. At the same time, in order to ensure the stability of the device connection, the top is supported by the support rod 63. The support rod 63 is fixed in position to prevent the connection from shaking, and does not affect the device drive.

[0031] Example 3

[0032] like Figs. 1-4 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the clamping mechanism 7 includes a telescopic rod 71, one end of the telescopic rod 71 is fixedly connected to one side of the connecting plate 64, one end of the telescopic rod 71 is fixedly connected to a bent tube 72, one end of the bent tube 72 is fixedly connected to a second cylinder 73, the outer wall of the second cylinder 73 is fixedly connected to a large clamping plate 74, and the output end of the second cylinder 73 is fixedly connected to a small clamping plate 75.

[0033] In this embodiment, the lifting mechanism 6 and the clamping mechanism 7 work together to make the device more convenient to use. The connecting plate 64 of the lifting mechanism 6 supports the clamping mechanism 7. The large clamping plate 74 is connected to the bending tube 72 through the telescopic rod 71, which can drive the adjustment of the clamping distance. After determining the approximate position, the second cylinder 73 drives the small clamping plate 75 to adjust the distance inward, which is convenient for clamping the tap, making the device more convenient to use.

[0034] Example 4

[0035] like Figs. 1-4 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the detection mechanism 9 includes a top plate 91, a detection body 92 is fixedly connected to the top of the top plate 91, a connecting base 93 is fixedly connected to the bottom of the detection body 92, an illumination mechanism 94 is fixedly connected to the middle of the bottom of the connecting base 93, multiple sets of protective rubber strips 95 are fixedly connected to the bottom of the connecting base 93, and a detection cover 96 is fixedly connected to the outer wall of the connecting base 93.

[0036] The bottom of the detection body 92 is supported and connected by the connecting block 14, and the top of the detection cover 96 is fixedly connected to the bottom of the top plate 91.

[0037] In this embodiment, the device is made more convenient to use through the combined action of the connecting block 14 and the detection mechanism 9. The connecting block 14 supports the detection mechanism 9, and the tap is inserted into the inside of the detection cover 96 through the clamping mechanism 7. The inside of the detection cover 96 is provided with a protective rubber strip 95 so that the tap is not damaged after insertion, making the device more convenient to use. In addition, the bottom of the detection body 92 is equipped with a lighting mechanism 94 to facilitate observation when detecting the tap, making the appearance inspection more accurate.

[0038] The working principle of this tap appearance inspection device will be explained in detail below.

[0039] like Figs. 1-4When the tap appearance detection device is in use, the conveying belt 3 transports the tap, the clamping mechanism 7 on one side can clamp the tap, then the tap is inserted into the detection mechanism 9 through the lifting mechanism 6, the detection mechanism 9 is inserted into the installation plate 8, then the detection mechanism 9 position is adjusted through the driving of the motor 10, but in order to make the device more stable in the detection process, the outer wall of the detection mechanism 9 is clamped through the fixed plate 15, the friction block 16 is in contact with it, the device does not shake when moving under the clamping and fixing, the device detection is more stable, the first groove 5 is opened on the front of the support column 4, the inside is convenient for the installation of the lifting mechanism 6, the hydraulic lifting rod 61 is installed at the bottom, the position of the connecting end 62 is moved up and down through the stretching of the top, at the same time, in order to make the device connection stable, the top is supported by the support rod 63, the support rod 63 is fixed in position to prevent the connection from shaking, at the same time, it does not affect the driving of the device, the connecting plate 64 of the lifting mechanism 6 supports the clamping mechanism 7, the large clamp plate 74 is connected with the bent pipe 72 through the telescopic rod 71, which can drive the adjustment of the clamping distance, after the approximate position is determined, the small clamp plate 75 is adjusted to the inside by the second cylinder 73, which is convenient for clamping the tap, so that the device is more convenient to use, the connecting block 14 supports the detection mechanism 9, then the tap is inserted into the inside of the detection cover 96 through the clamping mechanism 7, the inside of the detection cover 96 is provided with the protective rubber strip 95, so that the tap can not be damaged after being inserted, so that the device is more convenient to use, and the bottom of the detection main body 92 is provided with the lighting mechanism 94, which is convenient for observing the tap during detection, so that the appearance detection is more accurate.

[0040] The above is a detailed description of the general description of the present application, but some modifications or improvements can be made on the basis of the present application, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the present application are within the protection scope of the present application.

Claims

1. A tap appearance inspection device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to the mounting base (2), the top of the mounting base (2) is fixedly connected to the conveyor belt (3), the top of the base (1) is fixedly connected to one side of the top of the base (1), the front of the support column (4) is provided with a first groove (5), the inside of the first groove (5) is fixedly installed with a lifting mechanism (6), the front end of the lifting mechanism (6) is fixedly connected to a clamping mechanism (7), the top of the support column (4) is fixedly connected to the mounting plate (8), the top of the mounting plate (8) is fixedly connected to a motor (10), the front of the mounting plate (8) is movably connected to a detection mechanism (9), the bottom of the front of the mounting plate (8) is fixedly connected to a fixing plate (15), and the two ends of the inner wall of the fixing plate (15) are fixedly connected to friction blocks (16).

2. The tap appearance inspection device according to claim 1, characterized in that: The lifting mechanism (6) includes a hydraulic lifting rod (61), a support rod (63) is connected through the top of the hydraulic lifting rod (61), a connecting end (62) is sleeved on the top of the hydraulic lifting rod (61), and a connecting plate (64) is fixedly connected to the outer wall of the connecting end (62).

3. The tap appearance inspection device according to claim 2, characterized in that: One end of the connecting plate (64) is connected to the clamping mechanism (7), the top of the support rod (63) is connected to the inner wall of the first groove (5), and the connecting end (62) drives the connecting plate (64) to rotate.

4. The tap appearance inspection device according to claim 1, characterized in that: The clamping mechanism (7) includes a telescopic rod (71), one end of which is fixedly connected to one side of the connecting plate (64), a bent tube (72) is fixedly connected to one end of the telescopic rod (71), a second cylinder (73) is fixedly connected to one end of the bent tube (72), a large clamping plate (74) is fixedly connected to the outer wall of the second cylinder (73), and a small clamping plate (75) is fixedly connected to the output end of the second cylinder (73).

5. The tap appearance inspection device according to claim 1, characterized in that: The mounting plate (8) has a second groove (81) on its front side. The output end of the motor (10) is threadedly connected to a clamping plate (11). One end of the clamping plate (11) is fixedly connected to a first cylinder (12). The output end of the first cylinder (12) is fixedly connected to an extension rod (13). One end of the extension rod (13) is fixedly connected to a connecting block (14).

6. The tap appearance inspection device according to claim 1, characterized in that: The detection mechanism (9) includes a top plate (91), a detection body (92) is fixedly connected to the top of the top plate (91), a connecting base (93) is fixedly connected to the bottom of the detection body (92), a lighting mechanism (94) is fixedly connected to the middle of the bottom of the connecting base (93), multiple sets of protective rubber strips (95) are fixedly connected to the bottom of the connecting base (93), and a detection cover (96) is fixedly connected to the outer wall of the connecting base (93).

7. The tap appearance inspection device according to claim 6, characterized in that: The bottom of the detection body (92) is supported and connected by the connecting block (14), and the top of the detection cover (96) is fixedly connected to the bottom of the top plate (91).