Diamond wire static analyzer

Abstract

The utility model discloses a diamond wire static analyzer, which relates to the technical field of static analyzers and comprises a detection rack and a diamond wire static analysis device. The top of the detection rack is fixedly connected with two trapezoidal mounting racks; the diamond wire static analysis device comprises an X-axis module, a Z-axis module and a visual analyzer, the X-axis module is fixedly mounted at the tops of the two trapezoidal mounting frames, the Z-axis module is slidably mounted on the surface of the X-axis module, the visual analyzer is slidably mounted in the Z-axis module, a high-definition camera can capture a clear image of a diamond wire, and the high-definition camera can capture the clear image of the diamond wire. According to the diamond wire detection device, an accurate basis is provided for subsequent data analysis, an advanced image processing technology is adopted, collected images are processed and analyzed, key data such as the wire saw wire diameter, the enveloping outer diameter, the exposure height, the exposure rate and the abrasive particle area ratio of a diamond wire are obtained, and the detection result is visually displayed on a computer screen. And a detailed statistical report can be generated.

Description

Technical Field

[0001] This utility model relates to the field of static analyzer technology, and in particular to a diamond wire static analyzer. Background Technology

[0002] The diamond wire static testing instrument is a high-precision instrument specifically designed for the quality inspection of diamond wire products. With the rapid development of high-tech industries such as photovoltaics, new materials, and new energy, the use of diamond wire is becoming increasingly widespread, and the quality requirements for diamond wire are also becoming increasingly stringent.

[0003] Currently, traditional methods for inspecting the quality of diamond wire, such as observing the coating and particle distribution of the diamond wire through a microscope, can no longer meet the needs of quantitative detection and statistical analysis. Existing equipment is usually a single-wire inspection machine, which can no longer meet the new requirements for precision inspection and new inspection speed with the development of new technologies. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a diamond wire static analyzer that can solve the problem that the original equipment is usually a single-wire testing machine, which can no longer meet the new precision testing requirements and new testing speed requirements with the development of new technologies.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a diamond wire static analyzer, comprising a testing stand and a diamond wire static analysis device; two trapezoidal mounting brackets are fixedly connected to the top of the testing stand; the diamond wire static analysis device comprises an X-axis module, a Z-axis module and a vision analyzer, the X-axis module is fixedly mounted on the top of the two trapezoidal mounting brackets, the Z-axis module is slidably mounted on the surface of the X-axis module, and the vision analyzer is slidably mounted inside the Z-axis module.

[0006] Preferably, operation buttons are installed on the rear side of the testing platform.

[0007] Preferably, a Y-axis module is installed inside the testing frame, and a mounting platform is fixedly installed on the top of the Y-axis module.

[0008] Preferably, multiple diamond wires to be analyzed are slidably mounted inside the mounting platform.

[0009] Preferably, the visual analyzer has a detection slide at its bottom.

[0010] Preferably, the surface of the diamond wire to be analyzed is slidably connected to the interior of the detection track.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This diamond wire static analyzer and visual analyzer can acquire images of diamond wire using a high-definition camera. The high-definition camera can capture clear images of diamond wire, providing an accurate basis for subsequent data analysis. It adopts advanced image processing technology to process and analyze the acquired images, obtaining key data such as the wire diameter, envelope outer diameter, blade height and blade exit rate, and abrasive area ratio of the diamond wire. The test results are displayed intuitively on the computer screen and can generate detailed statistical reports, facilitating further analysis and decision-making by users. A central monitoring expansion interface can be reserved according to user needs to comprehensively grasp production dynamics. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0014] Figure 1 This is a schematic diagram of the overall structure of a diamond wire static analyzer according to the present invention;

[0015] Figure 2 This is a schematic diagram of the bottom structure of a diamond wire static analyzer according to the present invention;

[0016] Figure 3 This is a schematic diagram of the internal structure of a diamond wire static analyzer according to the present invention;

[0017] Figure 4 This utility model Figure 1 A magnified structural diagram of A in the diagram.

[0018] Reference numerals in the attached diagram: 1. Testing platform; 2. Operation buttons; 3. Y-axis module; 4. Mounting platform; 5. Diamond wire to be analyzed; 6. Trapezoidal mounting bracket; 7. X-axis module; 8. Z-axis module; 9. Vision analyzer; 10. Testing slide. Detailed Implementation

[0019] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0020] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] Please see Figure 1-4 This utility model provides a technical solution: a diamond wire static analyzer, including a test stand 1 and a diamond wire static analysis device. An operation button 2 is installed on the rear side of the test stand 1. A Y-axis module 3 is installed inside the test stand 1. A mounting platform 4 is fixedly installed on the top of the Y-axis module 3. Multiple diamond wires to be analyzed 5 are slidably installed inside the mounting platform 4. Two trapezoidal mounting brackets 6 are fixedly connected to the top of the test stand 1.

[0024] The diamond wire static analysis device includes an X-axis module 7, a Z-axis module 8, and a vision analyzer 9. The X-axis module 7 is fixedly installed on the top of two trapezoidal mounting brackets 6. The Z-axis module 8 is slidably installed on the surface of the X-axis module 7. The vision analyzer 9 is slidably installed inside the Z-axis module 8. A detection slide 10 is provided at the bottom of the vision analyzer 9, and the surface of the diamond wire 5 to be analyzed is slidably connected to the inside of the detection slide 10.

[0025] The diamond wire static testing instrument mainly consists of a high-definition camera, a high-brightness light source, a light source controller, an automatic wire loading platform, and a computer. These components work together to ensure the accuracy, reliability, and efficiency of the testing results. During operation, the diamond wire static analyzer uses three high-precision servo drives to operate in conjunction with high-precision modules. The Y-axis module 3 drives the mounting platform 4 to move back and forth, which in turn moves the diamond wire 5 to be analyzed mounted on the surface. The X-axis module 7 drives the Z-axis module 8 to move left and right, which in turn moves the vision analyzer 9 up and down. After the operator mounts the diamond wire 5 to be analyzed on the top of the mounting platform 4, the Z-axis module 8 moves the vision analyzer 9 downwards, causing the diamond wire 5 to enter the testing slide 10. At this point, the X-axis module 7 drives the vision analyzer... The analyzer 9 can move left and right to inspect the diamond wire 5 to be analyzed. After the diamond wire 5 is inspected, the Y-axis module 3 drives the mounting stage 4 to move back and forth, so that different diamond wires 5 to be analyzed can be moved to the position directly below the vision analyzer 9 for inspection. The vision analyzer 9 can acquire images through a high-definition camera, which can capture clear images of the diamond wire, providing an accurate basis for subsequent data analysis. Using advanced image processing technology, the acquired images are processed and analyzed to obtain key data such as the wire diameter, envelope outer diameter, blade height and blade rate, and abrasive area ratio of the diamond wire. The inspection results are displayed intuitively on the computer screen and can generate detailed statistical reports to facilitate further analysis and decision-making by users. A central monitoring expansion interface can be reserved according to user needs to comprehensively grasp the production dynamics.

[0026] Working Principle: In this static diamond wire analyzer, after the operator installs the diamond wire 5 to be analyzed on the top of the mounting platform 4, the Z-axis module 8 moves the vision analyzer 9 downwards, allowing the diamond wire 5 to enter the detection slide 10. At this point, the X-axis module 7 moves the vision analyzer 9 left and right to detect the diamond wire 5. After the diamond wire 5 has been detected, the Y-axis module 3 moves the mounting platform 4 back and forth, allowing different diamond wires 5 to be detected directly below the vision analyzer 9. The vision analyzer 9 uses a high-definition camera to capture clear images of the diamond wire, providing an accurate basis for subsequent data analysis. Advanced image processing technology is used to process and analyze the acquired images, obtaining key data such as the wire diameter, envelope outer diameter, cutting height and cutting rate, and abrasive area ratio. The detection results are displayed intuitively on the computer screen and can generate detailed statistical reports, facilitating further analysis and decision-making by the user. A central monitoring expansion interface can be reserved according to user needs to comprehensively monitor production dynamics.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A diamond wire static analyzer, characterized in that, include: Testing stand (1) and diamond wire static analysis device; The top of the testing bench (1) is fixedly connected to two trapezoidal mounting brackets (6); The diamond wire static analysis device includes an X-axis module (7), a Z-axis module (8), and a vision analyzer (9). The X-axis module (7) is fixedly installed on the top of two trapezoidal mounting brackets (6). The Z-axis module (8) is slidably installed on the surface of the X-axis module (7). The vision analyzer (9) is slidably installed inside the Z-axis module (8).

2. The diamond wire static analyzer according to claim 1, characterized in that: The testing stand (1) is equipped with operation buttons (2) on the rear side.

3. The diamond wire static analyzer according to claim 1, characterized in that: The Y-axis module (3) is installed inside the testing frame (1), and a mounting platform (4) is fixedly installed on the top of the Y-axis module (3).

4. A diamond wire static analyzer according to claim 3, characterized in that: Multiple diamond wires (5) to be analyzed are slidably installed inside the mounting platform (4).

5. A diamond wire static analyzer according to claim 1, characterized in that: The visual analyzer (9) has a detection slide (10) at its bottom.

6. A diamond wire static analyzer according to claim 4, characterized in that: The surface of the diamond wire (5) to be analyzed is slidably connected to the inside of the detection slide (10).

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