Crane beam damage inspection device based on crane

Abstract

The utility model provides a crane-based crane beam damage inspection device, which relates to the field of structure detection and comprises a shell I and a shell II, an adjusting component I is arranged in the shell I, a lifting component is arranged at the top of the adjusting component I, an adjusting component II is arranged in the shell II, and a lifting component is arranged at the top of the lifting component II. A third adjusting assembly is arranged at the top of the inner wall of the second shell, and an inspection device body is arranged at the top of the third adjusting assembly. A first motor is started to enable a first gear to drive a second gear to operate, a first connecting block fixedly arranged on the surface of a second round rod in a sleeving mode operates, a lifting assembly conducts angle adjustment, a second motor is started to enable a third gear to drive a fourth gear to operate, and a second connecting block fixedly arranged on the surface of a fourth round rod in a sleeving mode operates; the second shell drives the inspection device body to adjust the angle, the inspection device body is used for detection, and the air cylinder is started to enable the telescopic rod to extend and retract to drive the inspection device body to ascend and descend.

Description

TECHNICAL FIELD

[0001] The utility model relates to structural detection technical field especially relates to a crane beam damage inspection device based on crane. BACKGROUND

[0002] At present, the crane beam in industrial plant is the component with the highest damage rate in the use process, once the crane beam is damaged or fractured, not only the production will be seriously affected, but also the probability of secondary disaster is very big. Therefore, the safety inspection of the crane beam is an important task of the detection personnel.

[0003] In the prior art, the crane beam damage on-site detection work generally needs the detection personnel to carry out on the crown block. In the actual on-site detection work, the crown block is busy, and the detection personnel is left with less maintenance time, and sometimes the on-site environment is bad, and the manual detection has greater influence on the safety of the detection personnel. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a crane beam damage inspection device based on crane to solve the problems in the above background.

[0005] In order to realize the above object, the utility model adopts the following technical scheme: a crane beam damage inspection device based on crane, comprising: shell one and shell two, the inside of shell one is provided with adjusting assembly one, adjusting assembly one includes motor one, round rod one, gear one, gear two and round rod two, gear one and gear two are meshed and connected, the top of adjusting assembly one is provided with lifting assembly, lifting assembly includes air cylinder, telescopic rod, round block, connecting block one and connecting block two, the inner wall of connecting block one is fixedly sleeved on the surface of round rod two, the inside of shell two is provided with adjusting assembly two, adjusting assembly two includes motor two, round rod three, gear three, gear four and round rod four, gear three and gear four are meshed and connected, the inner wall of connecting block two is fixedly sleeved on the surface of round rod four, the top of shell two inner wall is provided with adjusting assembly three, the top of adjusting assembly three is provided with inspection device body.

[0006] As a preferred implementation, the output end of motor one is fixedly installed on one side of shell one, one end of round rod one is fixedly installed on the output end of motor one, the other end of round rod one is installed on one side of the inner wall of shell one through a bearing, the inner wall of gear one is fixedly sleeved on the surface of round rod one, the inner wall of gear two is fixedly sleeved on the surface of round rod two, and the two ends of round rod two are installed on the inner wall of shell one through bearings.

[0007] As a preferred implementation form, the output end of the air cylinder is fixedly installed at one end of the telescopic rod, the other end of the telescopic rod is fixedly installed at the bottom of the round block, the top of the connecting block one is fixedly installed at the bottom of the air cylinder, and the bottom of the connecting block two is fixedly installed at the top of the round block.

[0008] As a preferred implementation form, the output end of the motor two is fixedly installed at one side of the shell two, one end of the round rod three is fixedly installed at the output end of the motor two, the other end of the round rod three is fixedly installed at one side of the inner wall of the shell two through a bearing, the inner wall of the gear three is fixedly sleeved on the surface of the round rod three, the inner wall of the gear four is fixedly sleeved on the surface of the round rod four, and the two ends of the round rod four are fixedly installed at the inner wall of the shell two through bearings.

[0009] As a preferred implementation form, the adjusting assembly three comprises a motor three, the output end of the motor three is fixedly installed at the top of the inner wall of the shell two, the output end of the motor three is fixedly installed with an adjusting block through a connecting shaft, the adjusting block is fixedly installed at the bottom of the inspection device body, the top of the shell two is fixedly installed with a limiting block, and the surface of the adjusting block is movably installed on the inner wall of the limiting block.

[0010] As a preferred implementation form, the top of the inspection device body is fixedly installed with a light supplementing lamp, and the surface of the inspection device body is fixedly sleeved with a light supplementing cover.

[0011] As a preferred implementation form, the bottom of the shell one is fixedly installed with a mounting plate, and the surface of the mounting plate is threadedly sleeved with four bolts.

[0012] Compared with the prior art, the utility model has the advantages and positive effects that:

[0013] 1. The utility model discloses a lifting assembly is set up, the output end of the air cylinder is fixedly installed at one end of the telescopic rod, the other end of the telescopic rod is fixedly installed at the bottom of the round block, the top of the connecting block one is fixedly installed at the bottom of the air cylinder, and the bottom of the connecting block two is fixedly installed at the top of the round block.

[0014] 2. The utility model discloses a height adjusting assembly is set up, the output end of the motor two is fixedly installed at one side of the shell two, one end of the round rod three is fixedly installed at the output end of the motor two, the other end of the round rod three is fixedly installed at one side of the inner wall of the shell two through a bearing, the inner wall of the gear three is fixedly sleeved on the surface of the round rod three, the inner wall of the gear four is fixedly sleeved on the surface of the round rod four, and the two ends of the round rod four are fixedly installed at the inner wall of the shell two through bearings. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A side view of the crane beam damage inspection device based on a crane provided by the utility model;

[0016] Figure 2 A side view of the adjusting assembly of the crane beam damage inspection device based on a crane provided by the utility model;

[0017] Figure 3 A side view of the adjusting assembly of the crane beam damage inspection device based on a crane provided by the utility model;

[0018] Figure 4 A side view of the adjusting assembly of the crane beam damage inspection device based on a crane provided by the utility model;

[0019] LEGEND:

[0020] 1, the shell one; 2, adjusting assembly one; 201, motor one; 202, round rod one; 203, gear one; 204, gear two; 205, round rod two; 3, lifting assembly; 301, air cylinder; 302, telescopic rod; 303, round block; 304, connecting block one; 305, connecting block two; 4, shell two; 5, adjusting assembly two; 501, motor two; 502, round rod three; 503, gear three; 504, gear four; 505, round rod four; 6, adjusting assembly three; 601, motor three; 602, adjusting block; 7, limiting block; 8, inspection device body; 9, light supplement lamp; 10, light supplement cover; 11, mounting plate; 12, bolt. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Please refer to Figures 1-4The utility model provides a technical scheme: a crane beam damage inspection device based on crane, include: casing one 1 and casing two 4, the inside of casing one 1 is provided with adjusting assembly one 2, adjusting assembly one 2 includes motor one 201, round rod one 202, gear one 203, gear two 204 and round rod two 205, gear one 203 and gear two 204 are connected between meshing, the top of adjusting assembly one 2 is provided with lifting assembly 3, lifting assembly 3 includes cylinder 301, telescopic link 302, round block 303, connecting block one 304 and connecting block two 305, the inner wall of connecting block one 304 is fixedly covered in the surface of round rod two 205, the inside of casing two 4 is provided with adjusting assembly two 5, adjusting assembly two 5 includes motor two 501, round rod three 502, gear three 503, gear four 504 and round rod four 505, gear three 503 and gear four 504 are connected between meshing, the inner wall of connecting block two 305 is fixedly covered in the surface of round rod four 505, the top of casing two 4 inner wall is provided with adjusting assembly three 6, the top of adjusting assembly three 6 is provided with inspection device body 8.

[0023] Specific: through the connection between the round rod two 205 in adjusting assembly one 2 and the connecting block one 304 in lifting assembly 3, the angle of lifting assembly 3 can be adjusted, through the connection between the round rod four 505 in adjusting assembly two 5 and the connecting block two 305 in lifting assembly 3, the angle of casing two 4 is adjusted, the inspection device body 8 on the top of adjusting assembly three 6 is adjusted, the damage of crane beam is detected through inspection device body 8, the device can directly detect the damage of beam, and the staff does not need to detect through the crown block, reduces the dangerous situation of detection personnel, and the device is more perfect.

[0024] In one embodiment, the output end of motor one 201 is fixedly installed on one side of casing one 1, one end of round rod one 202 is fixedly installed on the output end of motor one 201, the other end of round rod one 202 is installed on one side of the inner wall of casing one 1 through a bearing, the inner wall of gear one 203 is fixedly covered on the surface of round rod one 202, the inner wall of gear two 204 is fixedly covered on the surface of round rod two 205, and the two ends of round rod two 205 are both installed on the inner wall of casing one 1 through bearings.

[0025] Specific: when the device starts to be used, motor one 201 is started through an external power supply, round rod one 202 is operated, gear one 203 fixedly covered on the surface of round rod one 202 is operated, gear two 204 is operated through the meshing connection between gear one 203 and gear two 204, connecting block one 304 fixedly covered on the surface of round rod two 205 is operated, the angle of lifting assembly 3 is adjusted, the angle of the device can be adjusted, and the device is more perfect.

[0026] In one embodiment, the output end of the air cylinder 301 is fixedly installed at one end of the telescopic rod 302, the other end of the telescopic rod 302 is fixedly installed at the bottom of the round block 303, the top of the connecting block one 304 is fixedly installed at the bottom of the air cylinder 301, and the bottom of the connecting block two 305 is fixedly installed at the top of the round block 303.

[0027] Specifically, during detection, the air cylinder 301 is started by an external controller to make the telescopic rod 302 extend or shorten, and when the connecting block one 304 follows the round rod two 205 to operate, the connecting block one 304 installed at the bottom of the air cylinder 301 makes the lifting assembly 3 adjust the angle position, so that the device can adjust the detection position according to the needs, and the device is more perfect.

[0028] In one embodiment, the output end of the motor two 501 is fixedly installed at one side of the shell two 4, one end of the round rod three 502 is fixedly installed at the output end of the motor two 501, the other end of the round rod three 502 is installed on the inner wall of the shell two 4 through a bearing, the inner wall of the gear three 503 is fixedly sleeved on the surface of the round rod three 502, the inner wall of the gear four 504 is fixedly sleeved on the surface of the round rod four 505, and both ends of the round rod four 505 are installed on the inner wall of the shell two 4 through bearings.

[0029] Specifically, the motor two 501 is started by an external power supply to make the round rod three 502 operate, and the gear three 503 fixedly sleeved on the surface of the round rod three 502 operates, the gear four 504 follows the operation through the meshing connection between the gear three 503 and the gear four 504, the gear four 504 is fixedly sleeved on the surface of the round rod four 505, the connecting block two 305 fixedly sleeved on the surface of the round rod four 505 operates, and the shell two 4 adjusts the angle, so that the device can better detect the damage of the crane beam.

[0030] In one embodiment, the adjusting assembly three 6 comprises a motor three 601, the output end of the motor three 601 is fixedly installed at the top of the inner wall of the shell two 4, the output end of the motor three 601 is fixedly installed with an adjusting block 602 through a connecting shaft, the adjusting block 602 is fixedly installed at the bottom of the inspection device body 8, the top of the shell two 4 is fixedly installed with a limiting block 7, and the surface of the adjusting block 602 is movably installed on the inner wall of the limiting block 7.

[0031] Specifically, when the angle and height are adjusted according to the situation, the motor three 601 is started by an external power supply to drive the adjusting block 602 to make the inspection device body 8 fixedly installed at the top of the adjusting block 602 follow the operation, so that the inspection device body 8 can rotate the angle according to the needs during detection, and the adjusting block 602 drives the inspection device body 8 to rotate more stably during the rotation, so that the device is more perfect.

[0032] In one embodiment, the top of the inspection device body 8 is fixedly installed with a light supplement lamp 9, and the surface of the inspection device body 8 is fixedly sleeved with a light supplement cover 10.

[0033] Specifically, the light supplement lamp 9 fixedly installed on the top of the inspection device body 8 is used to supplement light when the inspection device body 8 is used to detect the damage of the crane beam, so that the detection result is more accurate. The light supplement cover 10 fixedly sleeved on the surface of the inspection device body 8 is used to protect the light supplement of the light supplement lamp 9, so that the light supplement effect is better, and the device is more perfect.

[0034] In one embodiment, the bottom of the shell one 1 is fixedly installed with a mounting plate 11, and the surface of the mounting plate 11 is threadedly sleeved with four bolts 12.

[0035] Specifically, the device is installed in the mounting groove on the crane through the mounting plate 11 fixedly installed on the bottom of the shell one 1. After installation, the four bolts 12 are tightened, the bottom of the bolts 12 is tightly screwed in the mounting groove of the crane, the device is more stably installed on the crane, and the device is more perfect.

[0036] Working principle: when the device starts to use, through the bottom fixed installation of the mounting plate 11 of the shell 1 installed in the installation slot inside the crane, after installation, by tightening four bolts 12, the bottom of the bolt 12 is tightened inside the crane installation slot, when the device starts to use, through the external power supply to start the motor 201, make the round rod 202 run, make the gear 203 fixedly sleeved on the surface of the round rod 202 run, through the meshing connection between gear one 203 and gear two 204, make gear two 204 follow the operation, gear two 204 is fixedly sleeved on the surface of the round rod two 205, make the connecting block one 304 fixedly sleeved on the surface of the round rod two 205 run, through the bottom of the cylinder 301 fixedly installed on the connecting block one 304, make the lifting assembly 3 adjust the angle, so that the device can adjust the angle according to the demand, through the external power supply to start the motor two 501, make the round rod three 502 run, make the gear three 503 fixedly sleeved on the surface of the round rod three 502 run, through the meshing connection between gear three 503 and gear four 504, make gear four 504 follow the operation, gear four 504 is fixedly sleeved on the surface of the round rod four 505, make the connecting block two 305 fixedly sleeved on the surface of the round rod four 505 run, the top of the connecting block one 304 fixedly installed on the bottom of the connecting block two 305, make the shell two 4 adjust the angle, so that the inspection device body 8 arranged on the top of the adjusting assembly three 6 follows the angle adjustment, through the inspection device body 8 to detect the damage of the crane beam, so that the device can directly detect the damage of the beam, no longer need the staff to detect through the crane, reduce the danger of detection personnel, make the device more perfect; after the angle adjustment of the device is completed, the cylinder 301 is started through the external controller, the telescopic rod 302 is lengthened and shortened, the inspection device body 8 with the angle position adjustment is raised and lowered, the inspection device body 8 moves to the required position, so that the device can adjust according to the detection requirement, through the supplementary light 9 fixedly installed on the top of the inspection device body 8, when the inspection device body 8 detects the damage of the crane beam, the supplementary light 9 is connected to the power supply to light and supplement the light, so that the detection result is more accurate, through the supplementary light cover 10 fixedly sleeved on the surface of the inspection device body 8, the supplementary light of the supplementary light 9 is protected, so that the supplementary light effect is better, the device is more perfect.

[0037] The above is only the preferred embodiment of the present application, not the other form of the present application, any skilled in the art may use the above disclosed technical content to change or modify the equivalent embodiment applied to other fields, but any simple modification, equivalent change and modification of the above embodiment according to the technical essence of the present application still belongs to the protection scope of the technical scheme of the present application.

Claims

1. A crane beam damage inspection device based on a crane, characterized in that, include: The housing consists of a first housing (1) and a second housing (4). The first housing (1) contains an adjustment assembly (2), which includes a motor (201), a rod (202), a gear (203), a gear (204), and a rod (205). The gear (203) and gear (204) are meshed together. The top of the adjustment assembly (2) contains a lifting assembly (3), which includes a cylinder (301), a telescopic rod (302), a round block (303), a connecting block (304), and a connecting block (305). The inner wall of the housing 2 (4) is fixedly sleeved on the surface of the round rod 2 (205). The housing 2 (4) is provided with an adjustment component 2 (5). The adjustment component 2 (5) includes a motor 2 (501), a round rod 3 (502), a gear 3 (503), a gear 4 (504) and a round rod 4 (505). The gear 3 (503) and the gear 4 (504) are meshed together. The inner wall of the connecting block 2 (305) is fixedly sleeved on the surface of the round rod 4 (505). The top of the inner wall of the housing 2 (4) is provided with an adjustment component 3 (6). The top of the adjustment component 3 (6) is provided with an inspection device body (8).

2. The crane beam damage inspection device based on a crane according to claim 1, characterized in that: The output end of the motor (201) is fixedly installed on one side of the housing (1). One end of the round rod (202) is fixedly installed on the output end of the motor (201). The other end of the round rod (202) is installed on one side of the inner wall of the housing (1) through a bearing. The inner wall of the gear (203) is fixedly sleeved on the surface of the round rod (202). The inner wall of the gear (204) is fixedly sleeved on the surface of the round rod (205). Both ends of the round rod (205) are installed on the inner wall of the housing (1) through bearings.

3. The crane beam damage inspection device based on a crane according to claim 1, characterized in that: The output end of the cylinder (301) is fixedly installed at one end of the telescopic rod (302), the other end of the telescopic rod (302) is fixedly installed at the bottom of the round block (303), the top of the first connecting block (304) is fixedly installed at the bottom of the cylinder (301), and the bottom of the second connecting block (305) is fixedly installed at the top of the round block (303).

4. The crane beam damage inspection device based on a crane according to claim 1, characterized in that: The output end of the second motor (501) is fixedly installed on one side of the second housing (4). One end of the third round rod (502) is fixedly installed on the output end of the second motor (501). The other end of the third round rod (502) is installed on one side of the inner wall of the second housing (4) through a bearing. The inner wall of the third gear (503) is fixedly sleeved on the surface of the third round rod (502). The inner wall of the fourth gear (504) is fixedly sleeved on the surface of the fourth round rod (505). Both ends of the fourth round rod (505) are installed on the inner wall of the second housing (4) through bearings.

5. A crane beam damage inspection device based on a crane according to claim 1, characterized in that: The adjustment component three (6) includes a motor three (601), the output end of which is fixedly installed on the top of the inner wall of the housing two (4), and an adjustment block (602) is fixedly installed on the output end of the motor three (601) via a connecting shaft. The adjustment block (602) is fixedly installed on the bottom of the inspection device body (8), and a limiting block (7) is fixedly installed on the top of the housing two (4). The surface of the adjustment block (602) is movably installed on the inner wall of the limiting block (7).

6. The crane beam damage inspection device based on a crane according to claim 1, characterized in that: A supplementary light (9) is fixedly installed on the top of the inspection device body (8), and a supplementary light cover (10) is fixedly fitted on the surface of the inspection device body (8).

7. The crane beam damage inspection device based on a crane according to claim 1, characterized in that: The bottom of the housing (1) is fixedly installed with an installation plate (11), and the surface of the installation plate (11) is threaded with bolts (12), and the number of bolts (12) is four.

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