Safe cloth button wrapping machine

By installing a controller and capacitive sensors in the fabric wrapping machine, insulated connection and human contact sensing are achieved, solving the safety risks to operators and improving the safety and automation of the equipment.

CN223585344UActive Publication Date: 2025-11-25TAIZHOU XIYIN SEWING MACHINERY CO LTD
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Patent Information

Application Number
CN202520255973.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-11-25
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

Existing fabric covering machines pose safety risks during operation, as operators are prone to injury when their hands touch the worktable or stamping mold.

Method used

The fabric fastener machine is equipped with a controller and two capacitive sensors. The stamping die and the worktable are connected by insulation. The capacitive sensors detect changes in capacitance to control the machine's operating status and prevent the machine from continuing to operate when a person comes into contact with it.

Benefits of technology

This effectively avoids injuries to operators when they touch the workbench or stamping die, improving equipment safety while maintaining a high degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safety type cloth buckle wrapping machine which comprises a machine frame, a working table, a driving motor, a stamping die, a controller and two capacitance sensors, the driving end of the driving motor faces upwards and is installed on the machine frame, and the working table is horizontally arranged and is in transmission connection with the driving end of the driving motor. The upper end of the workbench is provided with a buckle feeding die, a buckle discharging die and a buckle pressing die, the stamping die is installed on the rack and located above the workbench, a punch of the stamping die faces downwards, and the driving motor is used for driving the workbench to horizontally swing and rotate until one of the buckle feeding die, the buckle discharging die and the buckle pressing die is aligned with the stamping die. The connecting position of the workbench and the driving end of the driving motor and the connecting position of the stamping die and the machine frame are both in insulating connection, the workbench and the stamping die are each provided with a capacitance sensor used for monitoring the capacitance value change condition of the workbench and the stamping die, and the driving motor, the stamping die and the two capacitance sensors are all electrically connected with the controller. And the automation degree is high, and meanwhile safety is good.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to cloth button machine field, especially relates to a safe cloth button machine. BACKGROUND

[0002] The cloth button is a kind of button with cloth on the outside, as a kind of button, cloth button is composed of upper cover, lower cover and cloth, the end surface of upper cover is covered by cloth, and the edge of cloth is pressed on the back of upper cover.In production, lower cover is riveted on the back of upper cover by stamping, at present, there are various types of cloth button machines, and some equipment has realized automation, for example, the document number CN 211483193U "a cloth button machine" includes rack, workbench, driving motor and stamping die, the driving motor is installed on the rack, and its driving end faces upward, the workbench is horizontally arranged, and is drivingly connected with the driving end of the driving motor, the stamping die is installed on the rack and located above the workbench, the punch of the stamping die faces downward (the punch can move up and down under the action of driving element of stamping die), the driving motor is used to drive the workbench to horizontally swing to the upper button die, drop button die and press button die on it to be aligned with the stamping die, the cloth button machine has high degree of automation, but when the operator's hand touches the workbench or stamping die in running state, there is a certain safety risk. UTILITY MODEL CONTENTS

[0003] To solve the above technical problems, the purpose of the utility model is to provide a safe cloth button machine with simple structure, high degree of automation and safety protection function.

[0004] To achieve the above purpose, the technical scheme of the utility model is as follows: a safe cloth button machine, including rack, workbench, driving motor and stamping die, the driving motor is installed on the rack, and its driving end faces upward, the workbench is horizontally arranged, and is drivingly connected with the driving end of the driving motor, the upper end of the workbench is provided with upper button die, drop button die and press button die, the stamping die is installed on the rack and located above the workbench, the punch of the stamping die faces downward, the driving motor is used to drive the workbench to horizontally swing to the upper button die, drop button die and press button die to be aligned with the stamping die, further including controller and two capacitive sensors, the connection between the workbench and the driving end of the driving motor and the connection between the stamping die and the rack are all insulated connections, one of the capacitive sensors is installed on the stamping die, which is used to sense whether the capacitance value of the stamping die changes, the other capacitive sensor is installed on the workbench, which is used to sense whether the capacitance value of the workbench changes, the stamping die, driving motor and two capacitive sensors are electrically connected with the controller.

[0005] The beneficial effects of the above technical solutions are that: by insulating the stamping die and the workbench on the rack respectively, and setting the controller and the capacitive sensor, and the stamping die and the workbench each correspond to one capacitive sensor, when someone touches the workbench or the stamping die, the corresponding capacitive sensor will have a large change in the monitored capacitance value, and will send a signal to the controller, and the controller controls the running state of the cloth fastener machine, if the workbench and / or the stamping die is touched by a person, at this time the controller receives the signal of the corresponding capacitive sensor, and controls the cloth fastener machine to stop running (the driving motor stops, and the stamping die stops or retreats to reset), thereby avoiding injury to the operator.

[0006] The controller is installed on the rack, and the two capacitive sensors are electrically connected to the controller through flexible wires.

[0007] The beneficial effects of the above technical solutions are that: by setting flexible wires, the workbench and the stamping die can have a space activity allowance.

[0008] The capacitive sensor on the workbench is installed at the lower end of the workbench.

[0009] The beneficial effects of the above technical solutions are that: in this way, the capacitive sensor on the workbench is hiddenly arranged at the lower end of the workbench, so that the capacitive sensor can prevent occupying the space at the upper end of the workbench.

[0010] The edge of the workbench is provided with an upper and lower through mounting hole, a first insulating sleeve is sleeved on the driving end of the driving motor and embedded in the mounting hole, so as to insulate and connect the workbench and the driving end of the driving motor.

[0011] The beneficial effects of the above technical solutions are that: in this way, the workbench is directly embedded in the driving end of the driving motor in an insulating manner.

[0012] The edge of the workbench is provided with two parallel connection ears with a gap, the side of the two connection ears close to each other is provided with an arc-shaped notch aligned with each other, and the two arc-shaped notches jointly form the mounting hole, and the end of the two connection ears away from the workbench is provided with a connection hole aligned with each other, and the two connection holes are connected by a bolt to clamp the driving end of the driving motor in the mounting hole.

[0013] The beneficial effects of the above technical solutions are that: in this way, the driving end of the driving motor is clamped between the arc-shaped notches of the two connection ears, which has better assembly effect and is not easy to loosen.

[0014] The upper end of the stamping die has a horizontally arranged mounting plate, the frame has a docking seat with a flat lower end above the workbench, and the mounting plate is insulatively mounted at the lower end of the docking seat.

[0015] The stamping die is insulatively mounted at the lower end of the docking seat through the mounting plate, which is easy to assemble and insulate.

[0016] The capacitive sensor on the stamping die is arranged at the lower end of the mounting plate.

[0017] The capacitive sensor on the stamping die is not affected by the up-and-down movement of the punch and is easy to install.

[0018] The edge of the mounting plate is circumferentially spaced to have a plurality of first docking holes, the lower end of the docking seat is circumferentially spaced to have a plurality of second docking holes, the second docking holes are threaded holes, an insulating pad is clamped between the mounting plate and the docking seat to insulate the mounting plate and the docking seat, the insulating pad has a plurality of through holes, the plurality of through holes, the plurality of first docking holes and the plurality of second docking holes correspond to and align with each other, and a bolt member threadedly connected with the second docking hole is inserted into each of the first docking hole, the through hole and the second docking hole to fasten the mounting plate below the docking seat, and a second insulating sleeve is arranged between the bolt member and the mounting plate to insulate the bolt member and the mounting plate.

[0019] The mounting plate and the docking seat are insulated by the insulating pad, and the mounting plate and the bolt member are insulated by the second insulating sleeve, so that the stamping die and the frame are insulatively mounted.

[0020] The lower end of the second insulating sleeve is provided with an outward flange to form a gasket, and the gasket is arranged between the mounting plate and the head of the bolt member.

[0021] The insulation effect between the bolt member and the mounting plate is better.

[0022] The insulating pad and the second insulating sleeve are integrated on the mounting plate.

[0023] The mounting plate and the docking seat are more convenient to dock. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 Structure diagram of the safe bag button machine is shown in the embodiment of the utility model.

[0025] Figure 2 Structure diagram of the workbench is shown in the embodiment of the utility model.

[0026] Figure 3 Another structure diagram of the workbench is shown in the embodiment of the utility model.

[0027] Figure 4 Connection diagram of the workbench and the driving motor is shown in the embodiment of the utility model.

[0028] Figure 5 Connection diagram of the mounting plate and the butt joint seat is shown in the embodiment of the utility model.

[0029] In the figure: 1, rack; 11, butt joint seat; 111, second butt joint hole; 2, workbench; 21, mounting hole; 22, connecting lug; 221, arc-shaped notch; 222, connecting hole; 23, bolted member; 3, driving motor; 31, first insulation sleeve; 4, stamping die; 41, punch; 42, mounting plate; 421, first butt joint hole; 43, insulation pad; 431, through hole; 44, bolt member; 45, second insulation sleeve; 451, gasket; 51, button-up die; 52, button-off die; 53, button-pressing die; 6, controller; 7, capacitance sensor; 8, flexible wire. Specific implementation

[0030] The principles and characteristics of the utility model are described below in combination with the drawings, and the examples are only used to explain the utility model and are not used to limit the scope of the utility model.

[0031] As Figure 1As shown, the safety type bag buckle machine provided by the embodiment is improved and upgraded on the basis of the bag buckle machine disclosed in the document No. CN211483193U "A bag buckle machine", which comprises a rack 1, a workbench 2, a driving motor 3 and a stamping die 4. The driving motor 3 is installed on the rack 1, and the driving end thereof faces upward. The workbench 2 is horizontally arranged and is in transmission connection with the driving end of the driving motor 3. The upper end of the workbench 2 is provided with an upper buckle die 51, a falling buckle die 52 and a pressing buckle die 53. The stamping die 4 is installed on the rack 1 and is located above the workbench 2. The punch 41 of the stamping die 4 faces downward. The driving motor 3 is used to drive the workbench 2 to horizontally swing to align the upper buckle die 51, the falling buckle die 52 and the pressing buckle die 53 with the stamping die 4. The safety type bag buckle machine provided by the embodiment is additionally provided with a controller 6 and two capacitive sensors 7 (the capacitive sensor has one signal port and two sensing electrodes) on this basis. The connection between the workbench 2 and the driving end of the driving motor 3 and the connection between the stamping die 4 and the rack 1 are both insulated connections (that is, the connection portions of the two are provided with insulating members). One of the capacitive sensors 7 is installed on the stamping die 4 (the two sensing electrodes of the capacitive sensor can be welded on the stamping die by means of tin welding, and form two electrically connected points which are spaced apart). The capacitive sensor is used to sense whether the capacitance value of the stamping die 4 changes. The other capacitive sensor 7 is installed on the workbench 2 (the two sensing electrodes of the capacitive sensor can be welded on the workbench by means of tin welding, and form two electrically connected points which are spaced apart). The capacitive sensor is used to sense whether the capacitance value of the workbench 2 changes. The stamping die, the driving motor and the two capacitive sensors 7 are all in electrical connection with the controller 6. By insulating the stamping die and the workbench from the rack respectively, and by setting the controller and the capacitive sensors, and by corresponding one capacitive sensor to the stamping die and the workbench respectively, when a person touches the workbench or the stamping die, the corresponding capacitive sensor will monitor a relatively large change in the capacitance value, and will transmit the signal to the controller at the same time. The controller controls the running state of the bag buckle machine (that is, controls the running state of the driving motor and the stamping die). If a person touches the workbench and / or the stamping die, the controller receives the signal of the corresponding capacitive sensor at this time, and controls the bag buckle machine to stop running (the driving motor stops, and the stamping die stops or retreats to reset), so as to avoid causing harm to the operator.

[0032] In the above technical solution, the controller 6 is installed on the rack 1, and the two capacitive sensors 7 are respectively in electrical connection with the controller 6 through flexible wires 8 (two flexible wires are represented by the two dashed lines), so as to provide a space activity allowance for the workbench and the stamping die. Figure 1 In the above technical solution, the controller 6 is installed on the rack 1, and the two capacitive sensors 7 are respectively in electrical connection with the controller 6 through flexible wires 8 (two flexible wires are represented by the two dashed lines), so as to provide a space activity allowance for the workbench and the stamping die.

[0033] The capacitive sensor 7 on the workbench 2 is installed at the lower end of the workbench 2, so that the capacitive sensor on the workbench is hidden at the lower end of the workbench, thereby preventing the capacitive sensor from occupying the space at the upper end of the workbench.

[0034] Since the stamping die, the workbench, the upper buckle die 51, the falling buckle die 52 and the pressing buckle die 53 are all metal parts, and the workbench, the upper buckle die 51, the falling buckle die 52 and the pressing buckle die 53 can be regarded as a whole (when a person touches the upper buckle die 51, the falling buckle die 52 and the pressing buckle die 53, it is equivalent to touching the workbench), therefore, the two sensing electrodes corresponding to the capacitive sensor on the stamping die only need to be electrically connected with any two points on the stamping die, and similarly, the two sensing electrodes of the capacitive sensor on the workbench only need to be electrically connected with any two points on the workbench.

[0035] The controller in the embodiment can adopt an arm series single-chip microcomputer.

[0036] As shown in Figure 2 and Figure 4 , the edge of the workbench 2 is provided with a mounting hole 21 which penetrates up and down, the driving end of the driving motor 3 is sleeved with a first insulating sleeve 31 and embedded in the mounting hole 21 (the first insulating sleeve constitutes an insulating part at the connection between the driving end of the driving motor and the workbench), so as to insulate and connect the workbench 2 with the driving end of the driving motor 3, so that the workbench is directly embedded in the driving end of the driving motor in an insulating manner through the mounting hole; preferably, as shown in Figure 3 and Figure 4 , the edge of the workbench 2 is provided with two connecting ears 22 which are arranged side by side and have a gap, the side of the two connecting ears 22 close to each other is provided with an arc-shaped notch 221 which is aligned with each other, and the two arc-shaped notches 221 together constitute the mounting hole 21, the end of the two connecting ears 22 away from the workbench 2 is provided with a connecting hole 222 which is aligned with each other, and the two connecting holes 222 are connected by a bolt 23 to clamp the driving end of the driving motor 3 in the mounting hole 21, so that the driving end of the driving motor is clamped in the arc-shaped notch between the two connecting ears, and the assembly effect is better and it is not easy to loosen.

[0037] The bolt passes through the two connecting holes 222, and at least one nut is threadedly connected at the threaded end of the bolt.

[0038] For details, see Figure 2 and Figure 3As shown, the mounting positions of the upper buckling die, the falling buckling die and the pressing buckling die on the upper end of the workbench in the embodiment are distributed at intervals (specifically, distributed on the same circle, and the circle is coincided with the center of the mounting hole, so that when the workbench rotates, the moving tracks of the upper buckling die, the falling buckling die and the pressing buckling die are coincided, and the punch of the stamping die is just aligned with the tracks, so that when the workbench rotates, the upper buckling die, the falling buckling die and the pressing buckling die can be selectively aligned with the stamping die.

[0039] As shown in the technical scheme, Figure 5 the upper end of the stamping die 4 has a horizontally arranged mounting plate 42, the rack 1 has a docking seat 11 with a flat lower end and located above the workbench 2, and the mounting plate 42 is insulatively mounted at the lower end of the docking seat 11, so that the stamping die is insulatively mounted at the lower end of the docking seat through the mounting plate, which is convenient for assembly and insulation treatment.

[0040] In the technical scheme, the capacitive sensor 7 on the stamping die 4 is arranged at the lower end of the mounting plate 42, so that the capacitive sensor on the stamping die is not affected by the up-down movement of the punch, and is convenient to install.

[0041] Specifically, as shown in the technical scheme, Figure 5 the edge of the mounting plate 42 is provided with a plurality of first docking holes 421 arranged at intervals in a ring shape, the lower end of the docking seat 11 is concavely provided with a plurality of second docking holes 111 arranged at intervals in a ring shape, the second docking holes 111 are threaded holes, an insulating pad 43 is clamped between the mounting plate 42 and the docking seat 11 to insulate the mounting plate 42 from the docking seat 11, the insulating pad 43 has a plurality of through holes 431, and the plurality of through holes 431, the plurality of first docking holes 421 and the plurality of second docking holes 111 correspond to and align with each other, and a threaded bolt 44 is inserted into each of the first docking hole 421, the through hole 431 and the second docking hole 111 to fasten the mounting plate 42 to the lower end of the docking seat 11, and a second insulating sleeve 45 is arranged between the threaded bolt 44 and the mounting plate 42 to insulate the threaded bolt 44 from the mounting plate 42, so that the mounting plate and the docking seat are insulated by the insulating pad, and the mounting plate and the threaded bolt are insulated by the second insulating sleeve, so that the stamping die and the rack are insulatively connected (the second insulating sleeve and the insulating pad constitute the insulating member at the connection between the stamping die and the rack).

[0042] As shown in the technical scheme, Figure 5As shown, the lower end of the second insulation sleeve 45 is provided with an outward flange to form a gasket 451, which is arranged between the mounting plate 42 and the head of the bolt 44, so that the insulation effect between the bolt and the mounting plate is better.

[0043] Preferably, the insulation pad 43 and the second insulation sleeve 45 are integrated on the mounting plate 42 (of course, the insulation pad and the second insulation sleeve can also be integrally formed), so that the mounting plate and the docking seat are more convenient when docking; in the embodiment, the first insulation sleeve, the second insulation sleeve and the insulation pad can all be made of insulating rubber or polytetrafluoroethylene material, of course, not limited thereto.

[0044] Other parts not described in detail in the embodiment can refer to the content disclosed in the document no. CN 211483193U "A cloth buttoning machine".

[0045] The above description is only a preferred embodiment of the present application, and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A safety-type fabric fastener machine, comprising a frame (1), a worktable (2), a drive motor (3), and a stamping die (4), wherein the drive motor (3) is mounted on the frame (1) with its drive end facing upwards, the worktable (2) is horizontally arranged and is connected to the drive end of the drive motor (3) for transmission, the upper end of the worktable (2) is provided with an upper fastener die (51), a lower fastener die (52), and a pressing fastener die (53), the stamping die (4) is mounted on the frame (1) and located above the worktable (2), the punch (41) of the stamping die (4) faces downwards, the drive motor (3) is used to drive the worktable (2) to swing horizontally until one of the upper fastener die (51), the lower fastener die (52), and the pressing fastener die (53) is aligned with the stamping die (4), characterized in that, It also includes a controller (6) and two capacitive sensors (7). The connection between the worktable (2) and the drive end of the drive motor (3) and the connection between the stamping die (4) and the frame (1) are insulated connections. One of the capacitive sensors (7) is installed on the stamping die (4) to sense whether the capacitance value of the stamping die (4) changes. The other capacitive sensor (7) is installed on the worktable (2) to sense whether the capacitance value of the worktable (2) changes. The stamping die (4), the drive motor (3) and the two capacitive sensors (7) are all electrically connected to the controller (6).

2. The safety-type fabric covering fastener machine according to claim 1, characterized in that, The controller (6) is mounted on the frame (1), and the two capacitive sensors (7) are electrically connected to the controller (6) via flexible wires (8).

3. The safety-type fabric covering fastener machine according to claim 1, characterized in that, The capacitive sensor (7) on the workbench (2) is installed at the lower end of the workbench (2).

4. The safety-type fabric covering fastener machine according to claim 1, characterized in that, The edge of the workbench (2) is provided with a through mounting hole (21). The drive end of the drive motor (3) is fitted with a first insulating sleeve (31) and embedded in the mounting hole (21) to insulate the workbench (2) from the drive end of the drive motor (3).

5. The safety-type fabric covering fastener machine according to claim 4, characterized in that, Two parallel connecting ears (22) with a gap are provided at the edge of the workbench (2). The two connecting ears (22) have mutually aligned arc-shaped notches (221) on the side close to each other, and the two arc-shaped notches (221) together form the mounting hole (21). The two connecting ears (22) are provided with mutually aligned connecting holes (222) at the end away from the workbench (2). The two connecting holes (222) are connected by a bolt (23) to clamp the driving end of the drive motor (3) in the mounting hole (21).

6. The safety-type fabric covering fastener machine according to claim 1, characterized in that, The upper end of the stamping die (4) has a horizontally arranged mounting plate (42), and the frame (1) has a docking seat (11) with a flat lower end located above the worktable (2). The mounting plate (42) is insulatedly installed on the lower end of the docking seat (11).

7. The safety-type fabric covering fastener machine according to claim 6, characterized in that, The capacitive sensor (7) on the stamping die (4) is located at the lower end of the mounting plate (42).

8. The safety-type fabric covering fastener machine according to claim 6, characterized in that, The mounting plate (42) has a plurality of first mating holes (421) spaced circumferentially at its edge. The lower end of the mating seat (11) has a plurality of second mating holes (111) spaced circumferentially at its recess, and the second mating holes (111) are threaded holes. An insulating pad (43) is sandwiched between the mounting plate (42) and the mating seat (11) to insulate the mounting plate (42) and the mating seat (11). The insulating pad (43) has a plurality of through holes (431), and the plurality of through holes (431) and the plurality of first mating holes (421) and a plurality of second mating holes (111) correspond to and are aligned with each other, and a bolt (44) threadedly connected to the second mating hole (111) is inserted into each of the aligned first mating holes (421), through holes (431) and second mating holes (111) to fasten the mounting plate (42) below the mating seat (11), and a second insulating sleeve (45) is provided between the bolt (44) and the mounting plate (42) to insulate the bolt (44) from the mounting plate (42).

9. The safety-type fabric covering fastener machine according to claim 8, characterized in that, The lower end of the second insulating sleeve (45) is provided with an outward flange to form a washer (451), which is placed between the mounting plate (42) and the head of the bolt (44).

10. The safety-type fabric covering fastener machine according to claim 9, characterized in that, The insulating pad (43) and the second insulating sleeve (45) are both integrated on the mounting plate (42).

Citation Information

Patent Citations

  • Cloth buckle wrapping machine

    CN211483193U