Comprehensive treatment device suitable for dust-containing waste gas
By combining activated carbon plate adsorption and atomizing nozzles with a spray structure and a stirring paddle auxiliary component, the problem of low efficiency in treating dusty exhaust gas in existing technologies has been solved, achieving a high-efficiency and low-energy-consumption gas-dust separation effect.
Patent Information
- Application Number
- CN202422940840.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-30
AI Technical Summary
Existing technologies for treating dusty exhaust gases suffer from problems such as low dust removal efficiency, complex equipment, high energy consumption, easy clogging, and difficulty in wastewater treatment.
The system employs activated carbon plate adsorption pretreatment, a spray structure atomizing nozzle, and a stirring paddle auxiliary component. The activated carbon plate adsorbs harmful substances, the atomizing nozzle forms water mist that combines with dust particles, and the stirring paddle accelerates the collision, thereby improving the gas-dust separation efficiency.
It effectively reduces the content of pollutants in exhaust gas, improves the efficiency of gas-dust separation, reduces the burden on equipment, simplifies the maintenance process, and reduces energy consumption.
Smart Images

Figure CN223586866U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of comprehensive treatment device suitable for dust-containing waste gas, belong to waste gas treatment field. BACKGROUND
[0002] In industrial production and daily life, the emission of dust-containing waste gas is a common problem. These waste gases not only contain a large amount of dust particles, but also may contain volatile organic compounds, harmful gases and other pollutants, posing a serious threat to the environment and human health. Therefore, effective treatment of dust-containing waste gas to reduce its emission is an important issue that needs to be addressed in the field of environmental protection.
[0003] The methods for treating dust-containing waste gas mainly include bag dust removal, electrostatic dust removal and wet dust removal. However, these methods have many shortcomings in practical application. For example, although bag dust removal has high dust removal efficiency, the bag is easy to block and the replacement cost is high; electrostatic dust removal has large treatment capacity, but the equipment is complex, the energy consumption is high, and the capture effect of fine dust particles is not good; wet dust removal can remove dust and harmful gases at the same time, but there are problems such as difficult waste water treatment and equipment corrosion. SUMMARY
[0004] (I) Technical problem solved
[0005] In view of the shortcomings of the prior art, the utility model provides a comprehensive treatment device suitable for dust-containing waste gas, which has the advantages of improving the efficiency of gas-dust separation.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose of improving the efficiency of gas-dust separation, the utility model provides the following technical solution: a comprehensive treatment device suitable for dust-containing waste gas, comprising a gas-dust separation tank, an inlet valve fixedly connected to the inlet of the gas-dust separation tank, and an exhaust valve fixedly connected to the exhaust port of the gas-dust separation tank, the upper surface of the gas-dust separation tank is provided with a spraying structure for gas-dust separation;
[0008] The spraying structure comprises a water tank fixedly connected to the upper surface of the gas-dust separation tank, a water suction pipe fixedly connected to the right side of the water tank, a water pump fixedly connected to the right end of the water suction pipe, a water delivery pipe fixedly connected to the water outlet end of the water pump, and a spraying pipe fixedly connected to the other end of the water delivery pipe;
[0009] The inlet end of the inlet valve is provided with a pretreatment assembly for adsorbing harmful substances in the gas;
[0010] The inside of the gas-dust separation tank is provided with an auxiliary assembly for improving the efficiency of gas-dust separation.
[0011] Further, the water delivery pipe is penetrated through the upper surface of the gas-dust separation box and extends to the inside of the gas-dust separation box and is fixedly connected with the water inlet of the spray pipe.
[0012] Further, the spray pipe is fixedly connected between the left and right inner side walls of the gas-dust separation box, the bottom of the spray pipe is provided with a plurality of spray water outlets, and each spray water outlet is fixedly connected with an atomizing nozzle.
[0013] Further, the pretreatment assembly comprises a pretreatment box fixedly connected with the air inlet end of the air inlet valve, three activated carbon plates fixedly connected with the inside of the pretreatment box, and a waste gas delivery pipe fixedly connected with the air inlet of the pretreatment box.
[0014] Further, the right side of the gas-dust separation box is fixedly connected with a support plate, the upper surface of the support plate is attached to the bottom of the pretreatment box, and the air outlet end of the air outlet valve is fixedly connected with a gas discharge pipe.
[0015] Further, the auxiliary assembly comprises a partition plate fixedly connected with the inside of the gas-dust separation box, a motor fixedly connected with the bottom of the partition plate, a transmission rod fixedly connected with the output shaft of the motor, a transmission gear fixedly connected with the outside of the transmission rod, a driven gear meshed with the left and right sides of the transmission gear, a driven rod fixedly connected with the inside of the center of the driven gear, and a stirring paddle fixedly connected with the outside of the driven rod.
[0016] Further, the upper surface of the partition plate is fixedly connected with a water-absorbing sponge, the bottom end of the driven rod is rotatably connected with the inner bottom wall of the gas-dust separation box, and the top end of the driven rod is sequentially movably penetrated through the bottom of the partition plate and the upper surface of the partition plate and extends to the inside of the mounting port of the stirring paddle and is fixedly connected with the stirring paddle.
[0017] (Three) beneficial effects
[0018] Compared with the prior art, the utility model provides a kind of comprehensive treatment device suitable for containing dust waste gas, with following beneficial effects:
[0019] The comprehensive treatment device suitable for containing dust waste gas uses activated carbon plate to adsorb harmful substances in waste gas, effectively reduces the pollutant content in waste gas, and reduces the burden of subsequent gas-dust separation. In the spray structure, the water is atomized into small droplets by the atomizing nozzle, forming a dense water mist that fully contacts the dust-containing waste gas, achieving gas-dust separation. At the same time, the stirring paddle in the auxiliary assembly can accelerate the collision and combination of water droplets and dust particles, further improving the separation efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 The structure of the utility model is shown in the figure.
[0021] Fig. 2The utility model discloses a three-dimensional view of the gas dust separation tank in the structure.
[0022] Fig. 3 The utility model discloses a front view.
[0023] In the drawing: 1, gas dust separation tank, 2, inlet valve, 3, exhaust valve, 4, water tank, 5, water suction pipe, 6, water pump, 7, water delivery pipe, 8, spray pipe, 9, atomizing nozzle, 10, pretreatment tank, 11, activated carbon plate, 12, waste gas delivery pipe, 13, support plate, 14, gas discharge pipe, 15, partition, 16, motor, 17, transmission rod, 18, transmission gear, 19, driven gear, 20, driven rod, 21, stirring paddle, 22, water-absorbing sponge. DETAILED DESCRIPTION
[0024] The utility model discloses an embodiment of the utility model will be clearly and completely described below with the drawings in the embodiment of the utility model to the technical scheme in the embodiment of the utility model, obviously, the described embodiment only is a part of embodiment of the utility model, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments that the ordinary skill in the art obtains without making the creative labor are within the range of the utility model protection.
[0025] Please refer to Figs. 1 to 3 The utility model provides a kind of technical scheme: a kind of comprehensive treatment device suitable for dust-containing waste gas, including gas dust separation tank 1, fixedly connected to the inlet valve 2 of the gas dust separation tank 1 inlet and fixedly connected to the exhaust valve 3 of the gas dust separation tank 1 exhaust, the upper surface of gas dust separation tank 1 is equipped with the spray structure for gas dust separation.
[0026] As Fig. 1 As shown, spray structure includes water tank 4 fixedly connected to the upper surface of gas dust separation tank 1, water suction pipe 5 fixedly connected to the right side of water tank 4, water pump 6 fixedly connected to the right end of water suction pipe 5, water delivery pipe 7 fixedly connected to the water outlet end of water pump 6 and spray pipe 8 fixedly connected to the other end of water delivery pipe 7.
[0027] The inlet end of inlet valve 2 is provided with a pretreatment assembly for adsorbing harmful substances in the gas.
[0028] The inner side of gas dust separation tank 1 is provided with an auxiliary assembly for improving the efficiency of gas dust separation.
[0029] It should be noted that the end of water delivery pipe 7 away from water pump 6 penetrates the upper surface of gas dust separation tank 1 and extends to the inner side of gas dust separation tank 1 and is fixedly connected to the water inlet of spray pipe 8, and the end of water delivery pipe 7 away from water pump 6 penetrates gas dust separation tank 1 and is fixedly connected to spray pipe 8, which ensures that the water pumped by water pump 6 can be smoothly delivered to spray pipe 8, providing stable water source for spray structure.
[0030] The spray pipe 8 is fixedly connected between the left and right inner side walls of the gas-dust separation box 1, the bottom of the spray pipe 8 is provided with a plurality of spray water outlets, and each spray water outlet is fixedly connected with an atomizing nozzle 9. This design enables water to be uniformly sprayed in the gas-dust separation box 1, and the water is atomized into fine droplets by the atomizing nozzle 9, increasing the contact area with the dust exhaust gas, thereby improving the gas-dust separation efficiency.
[0031] The pretreatment assembly includes a pretreatment box 10 fixedly connected to the air inlet end of the air inlet valve 2, three activated carbon plates 11 fixedly connected to the inner side of the pretreatment box 10, and an exhaust gas delivery pipe 12 fixedly connected to the air inlet of the pretreatment box 10. The activated carbon plates 11 can adsorb harmful substances in the gas, such as particulate matter and volatile organic compounds, reducing the pollutant content in the exhaust gas entering the gas-dust separation box 1, thereby reducing the subsequent processing burden.
[0032] The right side of the gas-dust separation box 1 is fixedly connected with a support plate 13, and the upper surface of the support plate 13 is in close contact with the bottom of the pretreatment box 10, providing stable support for the pretreatment box 10 and ensuring the smooth progress of the pretreatment process. The exhaust end of the exhaust valve 3 is fixedly connected with a gas discharge pipe 14.
[0033] The auxiliary assembly includes a partition plate 15 fixedly connected to the inner side of the gas-dust separation box 1, a motor 16 fixedly connected to the bottom of the partition plate 15, a transmission rod 17 fixedly connected to the output shaft of the motor 16, a transmission gear 18 fixedly connected to the outer side of the transmission rod 17, a driven gear 19 meshing with the left and right sides of the transmission gear 18, a driven rod 20 fixedly connected to the inner side of the center of the driven gear 19, and a stirring paddle 21 fixedly connected to the outer side of the driven rod 20. This design can accelerate the collision and combination of water droplets and dust during the gas-dust separation process, improving the separation efficiency.
[0034] The upper surface of the partition plate 15 is fixedly connected with a water-absorbing sponge 22, which can absorb part of the water produced during the gas-dust separation process, preventing excessive accumulation of water. The bottom end of the driven rod 20 is rotatably connected to the inner bottom wall of the gas-dust separation box 1, and the top end of the driven rod 20 successively passes through the bottom of the partition plate 15 and the upper surface of the partition plate 15 and extends to the inside of the mounting port of the stirring paddle 21 and is fixedly connected with the stirring paddle 21. This design ensures that the stirring paddle 21 can rotate freely in the gas-dust separation box 1, effectively stirring and accelerating the gas-dust separation process.
[0035] In addition, the front of the gas-dust separation box 1 is provided with a cleaning door and a motor maintenance door. The design of the cleaning door enables the operator to easily access the inside of the gas-dust separation box 1 for regular cleaning of accumulated dust and dirt, which helps to maintain the cleanliness of the inside of the gas-dust separation box 1. The motor maintenance door allows the operator to easily access the motor components for necessary inspection, maintenance and replacement.
[0036] The working principle of the above embodiment is as follows:
[0037] The waste gas conveying pipe 12 introduces the dust-containing waste gas into the pretreatment box 10, and the box is provided with three activated carbon plates 11. Due to the pore structure and chemical properties of the activated carbon plates 11, the activated carbon plates 11 have strong adsorption capacity for harmful substances such as particulate matter and volatile organic compounds in the waste gas. Through the adsorption of the activated carbon plates 11, the content of pollutants in the waste gas is significantly reduced, thereby reducing the burden of subsequent gas-dust separation.
[0038] The water pump 6 is started, the water pump 6 draws clean water from the water tank 4, and the water is conveyed to the water conveying pipe 7 through the water suction pipe 5, and finally injected into the spray pipe 8. The spray pipe 8 is fixedly installed between the inner walls of the gas-dust separation box 1, and the bottom of the spray pipe 8 is densely covered with atomizing nozzles 9. The atomizing nozzles 9 can finely atomize the water into small water droplets to form a dense water mist covering the inside of the gas-dust separation box 1. When the dust-containing waste gas enters the gas-dust separation box 1 through the air inlet valve 2, it first encounters the water mist. Due to the small size and high specific surface area of the water droplets, they can quickly combine with the dust particles in the waste gas to form heavier particulate matter, thereby preliminarily realizing gas-dust separation.
[0039] In order to improve the separation efficiency, the motor 16 drives the transmission rod 17 to rotate, thereby synchronously rotating the transmission gear 18 and the driven gear 19. The driven gear 19 is connected to the stirring paddle 21 through the driven rod 20, so that the stirring paddle 21 can freely rotate in the gas-dust separation box 1. The rotation of the stirring paddle 21 not only enhances the collision opportunity between the water droplets and the dust particles, but also promotes the uniform distribution of the waste gas, thereby improving the efficiency of the gas-dust separation. At the same time, the water-absorbing sponge 22 on the partition plate 15 can absorb the excess water generated during the separation process.
[0040] The electrical components appearing in the text are electrically connected with the main controller and the power supply. The main controller can be a conventional known device such as a computer, and the existing disclosed power connection technology is not described in detail in the text.
[0041] It should be noted that the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or device including the element.
[0042] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A comprehensive treatment device suitable for dust-containing exhaust gas, comprising a gas-dust separation tank (1), an air inlet valve (2) fixedly connected to the air inlet of the gas-dust separation tank (1), and an air outlet valve (3) fixedly connected to the air outlet of the gas-dust separation tank (1), characterized in that: The upper surface of the gas dust separation box (1) is provided with a spraying structure for gas dust separation; The spraying structure comprises a water tank (4) fixedly connected to the upper surface of the gas dust separation box (1), a water suction pipe (5) fixedly connected to the right side of the water tank (4), a water pump (6) fixedly connected to the right end of the water suction pipe (5), a water delivery pipe (7) fixedly connected to the water outlet end of the water pump (6), and a spraying pipe (8) fixedly connected to the other end of the water delivery pipe (7). The gas inlet end of the gas inlet valve (2) is provided with a pretreatment assembly for adsorbing harmful substances in the gas. The inside of the gas dust separation box (1) is provided with an auxiliary assembly for improving the gas dust separation efficiency.
2. The device according to claim 1, characterized in that: The end of the water delivery pipe (7) away from the water pump (6) penetrates the upper surface of the gas dust separation box (1) and extends to the inside of the gas dust separation box (1) and is fixedly connected to the water inlet of the spraying pipe (8).
3. The device according to claim 1, characterized in that: The spraying pipe (8) is fixedly connected between the left and right side walls of the gas dust separation box (1), and the bottom of the spraying pipe (8) is provided with a plurality of spraying water outlets, and each spraying water outlet is fixedly connected with an atomizing nozzle (9).
4. The device according to claim 1, characterized in that: The pretreatment assembly comprises a pretreatment tank (10) fixedly connected to the gas inlet end of the gas inlet valve (2), three activated carbon plates (11) fixedly connected to the inside of the pretreatment tank (10), and a waste gas delivery pipe (12) fixedly connected to the gas inlet of the pretreatment tank (10).
5. The device according to claim 1, characterized in that: The right side of the gas dust separation box (1) is fixedly connected with a support plate (13), and the upper surface of the support plate (13) is attached to the bottom of the pretreatment tank (10), and the gas outlet end of the exhaust valve (3) is fixedly connected with a gas discharge pipe (14).
6. The device according to claim 1, characterized in that: The auxiliary assembly comprises a partition plate (15) fixedly connected to the inside of the gas dust separation box (1), a motor (16) fixedly connected to the bottom of the partition plate (15), a transmission rod (17) fixedly connected to the output shaft of the motor (16), a transmission gear (18) fixedly connected to the outside of the transmission rod (17), a driven gear (19) meshing with the left and right sides of the transmission gear (18), a driven rod (20) fixedly connected to the inside of the center of the driven gear (19), and a stirring paddle (21) fixedly connected to the outside of the driven rod (20).
7. The device according to claim 6, characterized in that it comprises: The upper surface of the partition plate (15) is fixedly connected with a water-absorbing sponge (22), the bottom end of the driven rod (20) is rotatably connected to the inner bottom wall of the gas dust separation box (1), and the top end of the driven rod (20) successively penetrates the bottom of the partition plate (15) and the upper surface of the partition plate (15) and extends to the inside of the mounting port of the stirring paddle (21) and is fixedly connected with the stirring paddle (21).