Dissolving tank capable of uniformly mixing materials and used for producing polyferric sulfate
By introducing primary and secondary stirring components into the dissolving tank used in the production of polyferric sulfate, combined with a lifting component, the problems of low stirring efficiency and high energy consumption were solved, achieving uniform stirring of materials inside the tank and optimization of energy consumption.
Patent Information
- Application Number
- CN202422929734.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the current production process of polyferric sulfate, the simple stirring structure leads to low stirring efficiency, requiring higher rotation speeds and increased energy consumption. It is also impossible to adjust the stirring speed according to actual needs, resulting in energy waste.
It employs a primary and a secondary mixing assembly, located at the bottom and middle of the tank respectively. The mixing speed and rotation speed of different areas are controlled by a lifting assembly, achieving uniform mixing in different areas of the tank and reducing the workload of the mixing arm.
It improves stirring efficiency, reduces energy waste, enables the flexibility to adjust stirring speed according to actual needs, and enhances material dissolution efficiency.
Smart Images
Figure CN223586968U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material dissolving technical field especially relates to a kind of dissolving tank for polymeric ferric sulfate production with even mixing. BACKGROUND
[0002] Polymeric ferric sulfate is a kind of inorganic macromolecule coagulant with superior performance, and its form is light yellow amorphous powdery solid, which is easily dissolved in water. During the production of polymeric ferric sulfate, the production ingredients need to be mixed and dissolved.
[0003] The existing stirring structure only has one stirring assembly, which cannot effectively stir the materials in different areas of the tank body at the same time, resulting in low overall stirring efficiency. The single stirring structure needs higher speed to try to achieve the ideal stirring effect, which will increase energy consumption. The stirring speed cannot be adjusted according to actual needs, causing energy waste.
[0004] Therefore, we propose a dissolving tank for polymeric ferric sulfate production with even mixing to solve the existing problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at the problems in the background art and proposes a dissolving tank for polymeric ferric sulfate production with even mixing.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a dissolving tank for polymeric ferric sulfate production with even mixing, comprising a bottom plate, a base plate and a tank body. The upper surface of the bottom plate is provided with the tank body. The base plate is lifted and arranged at the opening of the tank body through a lifting assembly. The base plate is respectively provided with a primary stirring assembly and a secondary stirring assembly. The primary stirring assembly and the secondary stirring assembly are rotationally connected. The primary stirring assembly is at the bottom of the tank body, and the secondary stirring assembly is at the middle of the tank body.
[0007] Preferably, the lifting assembly is composed of a screw rod, a sliding block and a sliding frame. The sliding frame is arranged on the upper surface of the bottom plate. The screw rod is rotationally arranged in the sliding frame. One end of the sliding block is threadedly arranged on the screw rod, and the other end of the sliding block is slidingly arranged on the sliding frame. The base plate is arranged on the sliding block.
[0008] Preferably, the upper end of the sliding frame is provided with a sliding channel matched with the sliding block. The sliding block is slidingly arranged in the sliding channel.
[0009] Preferably, the secondary stirring assembly is composed of a secondary motor, a base, a lower gear ring, stirring blades and an outer shaft. The base is arranged on the base plate. The secondary motor is arranged on the base. The output end of the secondary motor is provided with a gear.
[0010] Preferably, the outer shaft is rotatably arranged on the base plate, each of the stirring blades is equidistantly arranged on the outer wall of the outer shaft, the lower gear ring is arranged on the top end of the outer shaft, and the gear of the output end of the secondary motor is in gear meshing with the lower gear ring.
[0011] Preferably, the primary stirring assembly is composed of a primary motor, a base, an upper gear ring, an inner shaft, a shaft head and stirring arms, the base is arranged on the base plate, the primary motor is arranged on the base, the upper end of the inner shaft is rotatably arranged on the base, the inner shaft is rotatably arranged through the outer shaft of the secondary stirring assembly, the upper gear ring is arranged on the top end of the inner shaft, and the gear of the output end of the primary motor is in gear meshing with the upper gear ring.
[0012] Preferably, the shaft head is arranged at the bottom end of the inner shaft, and each of the stirring arms is equidistantly arranged on the shaft head.
[0013] Preferably, the upper end of the tank body is provided with a feeding port, the lower end of the tank body is provided with a discharging port, and the feeding port and the discharging port are each provided with an on-off valve.
[0014] Preferably, the lower surface of the bottom plate is provided with four support seats, and the positions of the four support seats are distributed in a rectangular array on the lower surface of the bottom plate.
[0015] Compared with the prior art, the polymeric ferric sulfate production dissolving tank has the following beneficial effects:
[0016] In the use process of the polymeric ferric sulfate production dissolving tank, the base plate is away from the opening of the tank body before work, at this time, the solid material for polymeric ferric sulfate production is introduced into the tank body, then the material solution for polymeric ferric sulfate production is introduced through the feeding port, then the external power supply is connected to make the device work, at this time, the power device drives the base plate to move downward at a constant speed through the lifting assembly, at the same time, the primary stirring assembly and the secondary stirring assembly work, the inner shaft is rotated in the outer shaft under the driving of the primary motor, so that the stirring arms perform rotating action, the outer shaft is rotated under the driving of the secondary motor, so that the stirring blades perform rotating action, the stirring arms and the stirring blades are controlled to be in different rotating speed states, the stirring arms stir the solid material deposited at the bottom of the tank body, and the stirring blades stir the solution in the upper layer of the tank body, through the simultaneous work of the primary stirring assembly and the secondary stirring assembly, the materials in different regions of the tank body can be effectively stirred at the same time, so that the overall material dissolution efficiency is improved, through controlling the stirring arms and the stirring blades to be in different rotating speed states, the working strength of the motor can be adjusted according to actual needs, and unnecessary energy consumption waste is avoided.
[0017] In this process, the primary stirring assembly in rotation is controlled to move downward at a constant speed, so as to ensure that the stirring arms gradually penetrate into the solid material at the bottom of the tank body, thereby reducing the working load of the stirring arms. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the three-dimensional structure schematic view of the utility model;
[0019] Figure 2 It is the main view structure schematic view of the utility model;
[0020] Figure 3 It is the sectional structure schematic view of the utility model; Figure 1
[0021] Figure 4 It is the structure schematic view of the primary stirring assembly and the secondary stirring assembly of the utility model;
[0022] Figure 5 It is the structure schematic view of the lifting assembly of the utility model.
[0023] Reference signs:
[0024] 1, bottom plate; 2, support seat; 3, screw rod; 4, sliding block; 5, sliding frame; 6, primary motor; 7, secondary motor; 8, base; 9, base plate; 10, tank body; 11, feed inlet; 12, discharge outlet; 13, upper gear ring; 14, lower gear ring; 15, inner shaft; 16, stirring blade; 17, outer shaft; 18, shaft head; 19, stirring arm. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] Embodiment one
[0027] As shown in Figures 1-5 The utility model discloses a kind of dissolving tanks for polymeric ferric sulfate production of mixing uniformity, including bottom plate 1, base plate 9 and tank body 10, the upper surface of bottom plate 1 is equipped with tank body 10, base plate 9 is lifted and arranged at the opening of the tank body 10 by lifting assembly, base plate 9 is equipped with primary stirring assembly and secondary stirring assembly respectively, primary stirring assembly is rotatably connected with secondary stirring assembly, primary stirring assembly is at the bottom of tank body 10, and secondary stirring assembly is at the middle of tank body 10.
[0028] Based on embodiment 1:
[0029] The utility model discloses a polymeric ferric sulfate production dissolving tank of even mixing of material in the use process, the opening of tank body 10 is far away from base plate 9 before work, at this moment, solid material for polymeric ferric sulfate production is introduced into tank body 10, then material solution for polymeric ferric sulfate production is introduced through feed port 11, then external power supply is connected to make the device work, primary stirring subassembly, secondary stirring subassembly work, primary motor 6 drives stirring arm 19 to carry out rotating action, secondary motor 7 drives stirring vane 16 to carry out rotating action, control stirring arm 19 and stirring vane 16 are in different rotating speed state, stirring arm 19 stirs solid material that deposits in the bottom of tank body 10, stirring vane 16 stirs solution in the upper layer of tank body 10, through the simultaneous work of primary stirring subassembly and secondary stirring subassembly, can realize the material in the different area of tank body 10 is effectively stirred simultaneously, thereby improves the overall stirring efficiency, through control stirring arm 19 and stirring vane 16 are in different rotating speed state, can adjust the working strength of motor according to actual needs, avoid unnecessary energy consumption waste;
[0030] In this process, the power device drives the base plate 9 to move down at a constant speed through the lifting assembly, and the primary stirring assembly moves down at a constant speed in rotation, so as to ensure that the stirring arm 19 gradually penetrates into the solid material at the bottom of the tank body 10, thereby reducing the instantaneous working load of the stirring arm 19.
[0031] Embodiment two
[0032] As Figures 1-5 shown, the utility model discloses a kind of polymeric ferric sulfate production dissolving tank of even mixing of material, compared with embodiment one, this embodiment further includes: lifting assembly is constituted by screw rod 3, sliding block 4 and sliding frame 5, sliding frame 5 is located on the upper surface of bottom plate 1, screw rod 3 is rotationally arranged in sliding frame 5, one end of sliding block 4 is threadedly arranged on screw rod 3, the other end of sliding block 4 is slidably arranged on sliding frame 5, base plate 9 is arranged on sliding block 4, the upper end of sliding frame 5 is provided with sliding groove matched with sliding block 4, sliding block 4 is slidably arranged on the sliding groove, power device drives screw rod 3 to rotate, drives sliding block 4 to move up and down along screw rod 3 under the principle of lead screw, the movement stroke of sliding block 4 can be limited by the design of sliding groove.
[0033] Secondary stirring subassembly is constituted by secondary motor 7, base 8, lower gear ring 14, stirring vane 16 and outer shaft 17, base 8 is arranged on base plate 9, secondary motor 7 is arranged on base 8, the output end of secondary motor 7 is provided with gear, outer shaft 17 is rotationally arranged on base plate 9, each stirring vane 16 is equidistantly arranged on the outer wall of outer shaft 17, lower gear ring 14 is arranged on the top outer wall of outer shaft 17, the gear of the output end of secondary motor 7 is meshed with lower gear ring 14 gear teeth, secondary motor 7 works, in the state of gear teeth engagement, lower gear ring 14 drives outer shaft 17 to rotate so that stirring vane 16 carries out rotating action.
[0034] The primary stirring assembly is composed of a primary motor 6, a base 8, an upper gear ring 13, an inner shaft 15, a shaft head 18 and stirring arms 19, the base 8 is arranged on the base plate 9, the primary motor 6 is arranged on the base 8, the upper end of the inner shaft 15 is rotatably arranged on the base 8, the inner shaft 15 is rotatably penetrated through the outer shaft 17 of the secondary stirring assembly, the upper gear ring 13 is arranged at the top end of the inner shaft 15, the output gear of the primary motor 6 is in gear engagement with the upper gear ring 13, the shaft head 18 is arranged at the bottom end of the inner shaft 15, and the stirring arms 19 are equidistantly arranged on the shaft head 18; the primary motor 6 works in the state of gear engagement, drives the inner shaft 15 to rotate in the outer shaft 17 through the upper gear ring 13, so that the shaft head 18 rotates with the stirring arms 19.
[0035] The upper end of the tank body 10 is provided with a feeding port 11, and the lower end of the tank body 10 is provided with a discharging port 12; the feeding port 11 and the discharging port 12 are both provided with on-off valves; the feeding port 11 is used for guiding liquid material into the tank body 10, and the material is discharged from the discharging port 12 after being mixed and dissolved; the on-off state of the feeding port 11 and the discharging port 12 can be controlled through the design of the on-off valves.
[0036] The lower surface of the bottom plate 1 is provided with four support seats 2, and the positions of the four support seats 2 are distributed in a rectangular array on the lower surface of the bottom plate 1.
[0037] It should be noted that the primary motor 6 and the secondary motor 7 are structures of existing mature technologies, the working principles and internal structures of which are known to those skilled in the art, the present application only utilizes the functions of the motors and does not improve the internal structures of the motors, therefore, the working principles and internal structures of the motors will not be described in detail, and those skilled in the art can select and arrange the motors according to the needs or convenience.
[0038] The screw rod 3 of the present application also needs a power device to make it work normally, and as known to those skilled in the art, the power device is common, and belongs to conventional means or common knowledge, which will not be described in detail, and those skilled in the art can select and arrange the power device according to the needs or convenience.
[0039] The above specific embodiments are only several preferred embodiments of the present application, based on the technical scheme of the present application and the related inspiration of the above embodiments, those skilled in the art can make various alternative improvements and combinations on the above specific embodiments.
[0040] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A dissolving tank for producing polyferric sulfate with uniform mixing, comprising a bottom plate (1), a base plate (9), and a tank body (10), characterized in that: The tank (10) is provided on the upper surface of the base plate (1). The base plate (9) is raised and lowered at the opening of the tank (10) by a lifting assembly. The base plate (9) is provided with a primary stirring assembly and a secondary stirring assembly. The primary stirring assembly and the secondary stirring assembly are rotatably connected. The primary stirring assembly is located at the bottom of the tank (10), and the secondary stirring assembly is located in the middle of the tank (10).
2. The dissolving tank for producing polyferric sulfate with uniform mixing according to claim 1, characterized in that: The lifting assembly consists of a screw (3), a slider (4), and a sliding frame (5). The sliding frame (5) is located on the upper surface of the base plate (1). The screw (3) is rotatably located inside the sliding frame (5). One end of the slider (4) is threaded onto the screw (3), and the other end of the slider (4) is slidably located on the sliding frame (5). The base plate (9) is located on the slider (4).
3. The dissolving tank for producing polyferric sulfate with uniform mixing according to claim 2, characterized in that: The upper end of the sliding frame (5) is provided with a slide rail that is compatible with the slider (4), and the slider (4) is slidably disposed on the slide rail.
4. The dissolving tank for producing polyferric sulfate with uniform mixing according to claim 1, characterized in that: The secondary stirring assembly consists of a secondary motor (7), a base (8), a lower gear ring (14), stirring blades (16), and an outer shaft (17). The base (8) is mounted on the base plate (9), and the secondary motor (7) is mounted on the base (8). The output end of the secondary motor (7) is equipped with a gear.
5. A dissolving tank for producing polyferric sulfate with uniform mixing as described in claim 4, characterized in that: The outer shaft (17) is rotatably mounted on the base plate (9), and each of the stirring blades (16) is equidistantly mounted on the outer wall of the outer shaft (17). The lower gear ring (14) is mounted on the top outer wall of the outer shaft (17), and the gear at the output end of the secondary motor (7) meshes with the gear teeth of the lower gear ring (14).
6. The dissolving tank for producing polyferric sulfate with uniform mixing according to claim 1, characterized in that: The primary stirring assembly consists of a primary motor (6), a base (8), an upper gear ring (13), an inner shaft (15), a shaft head (18), and a stirring arm (19). The base (8) is mounted on the base plate (9), the primary motor (6) is mounted on the base (8), the upper end of the inner shaft (15) is rotatably mounted on the base (8), the inner shaft (15) rotatably passes through the outer shaft (17) of the secondary stirring assembly, the upper gear ring (13) is mounted on the top end of the inner shaft ring (15), and the output gear of the primary motor (6) meshes with the gear teeth of the upper gear ring (13).
7. A dissolving tank for producing polyferric sulfate with uniform mixing as described in claim 6, characterized in that: The shaft head (18) is located at the bottom end of the inner shaft (15), and each of the stirring arms (19) is equidistantly located on the shaft head (18).
8. The dissolving tank for producing polyferric sulfate with uniform mixing according to claim 1, characterized in that: The upper end of the tank (10) is provided with a feed inlet (11), and the lower end of the tank (10) is provided with a discharge outlet (12). Both the feed inlet (11) and the discharge outlet (12) are provided with switch valves.
9. A dissolving tank for producing polyferric sulfate with uniform mixing according to claim 1, characterized in that: The lower surface of the base plate (1) is provided with support seats (2), there are four support seats (2) in total, and the positions of the four support seats (2) are distributed in a rectangular array on the lower surface of the base plate (1).