Sodium acetate reactor

By integrating crushing and stirring functions into the sodium acetate reactor, the crushing and stirring of raw materials is automated, solving the problems of operational complexity and high energy consumption in the existing technology, and improving reaction efficiency and filter plate life.

CN223587142UActive Publication Date: 2025-11-25GONGYI YONGYUAN WATER PURIFICATION MATERIALS CO LTD
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Patent Information

Application Number
CN202422834338.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-11-25
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing sodium acetate reactors lack integrated functions for feeding, crushing, and automatic mixing, leading to increased operational complexity, longer reaction times, and higher energy consumption.

Method used

Design a sodium acetate reactor comprising a base, reaction chamber, feeding channel, pulverizing section, filter plate, pulverizing roller, rotating rod, stirring rod, and drive unit. The reactor automates the pulverization and mixing of raw materials through a single power source, and uses a liquid supply unit to flush the filter plate to ensure unobstructed flow.

Benefits of technology

It automates the crushing and mixing of raw materials, shortens reaction time, reduces energy consumption, improves the practicality and efficiency of the reactor, avoids filter plate clogging, and extends the service life of the filter plates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reactors, and particularly discloses a sodium acetate reactor which comprises a base, a reaction box is fixedly mounted on the base, a feeding channel is arranged at the top of the reaction box, a crushing part is arranged in the middle of the feeding channel, a filter plate is fixedly mounted at the bottom of the crushing part, and the filter plate is arc-shaped. A crushing roller is rotatably arranged in the crushing part, a rotating rod is rotatably arranged in the reaction box, uniformly distributed stirring rods are fixedly mounted on the rotating rod, driving parts for driving the stirring rods and the crushing roller to rotate simultaneously are arranged on the reaction box and the crushing part, and a liquid supply part is arranged on the base. The sodium acetate reactor has the functions of feeding, crushing and automatic stirring and mixing, the stirring and mixing reaction of sodium acetate can be automatically carried out in the feeding and crushing process of sodium acetate raw materials, the reaction time is effectively shortened, the energy consumption is reduced, and the practicability is high.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to reactor technical field especially relates to a sodium acetate reactor. BACKGROUND

[0002] Sodium acetate, also known as sodium acetate, is an organic matter, chemical formula CH3COONa, its anhydrous form is colorless transparent crystalline, trihydrate form is white crystalline, sodium acetate reactor is a kind of equipment for carrying out sodium acetate production or related chemical reaction, it usually includes reaction box, stirring system, heating system and control system etc. Component part, to provide a suitable environment, so that the reaction raw material of sodium acetate can be fully mixed, heated and chemically reacted.

[0003] The existing sodium acetate reactor is usually lack of the integrated function of feeding, crushing and automatic stirring and mixing when processing sodium acetate raw materials, so that the crushing and stirring and mixing of raw materials need to be carried out in steps, which not only increases the operation complexity, but also prolongs the reaction time and increases the energy consumption, and needs to be improved, therefore, a kind of sodium acetate reactor is provided. UTILITY MODEL CONTENT

[0004] The utility model solves the technical problem to provide a kind of sodium acetate reactor with feeding, crushing and automatic stirring and mixing function, can automatically carry out the stirring and mixing reaction of sodium acetate in the crushing process of sodium acetate raw material feeding, effectively shorten reaction time, reduce energy consumption, and it is practical that the sodium acetate reactor is strong.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of sodium acetate reactor, including base, the base is fixedly installed with reaction box, the top of the reaction box is provided with feeding channel, the middle part of the feeding channel is provided with crushing part, the bottom of the crushing part is fixedly installed with filter plate, the filter plate is arranged as arc, the crushing part is rotationally provided with crushing roller, the reaction box is rotationally provided with rotating rod, the rotating rod is fixedly installed with uniformly distributed stirring rod, the reaction box and the crushing part are provided with driving part for driving stirring rod and crushing roller to rotate simultaneously, the base is provided with liquid supply part.

[0006] Preferably, the driving part includes double-head motor fixedly installed on the side of the reaction box, driving wheel fixedly installed on one end of the output shaft of the double-head motor, horizontal rod rotationally provided on the crushing part, driven wheel fixedly installed on the end of the horizontal rod, and belt sleeved on the driving wheel and the driven wheel.

[0007] Preferably, one end of the double-head motor is fixedly installed with the rotating shaft end of the rotating rod, the belt is transmissionally connected with the driving wheel and the driven wheel respectively, and the end of the horizontal rod is fixedly installed with the rotating shaft end of the crushing roller.

[0008] Preferably, the liquid supply member comprises a liquid supply tank fixedly installed on the base, a water pump arranged on the liquid supply tank and communicating with the liquid supply tank, a vertical pipe arranged at the water outlet of the water pump, and a connecting pipe arranged at the top end of the vertical pipe and communicating with the vertical pipe.

[0009] Preferably, the connecting pipe is arranged in two symmetrical groups, and the connecting pipes are connected to the two sides of the feeding channel, respectively.

[0010] Preferably, a vertical plate is fixedly installed on the base, and the driving wheel and the driven wheel are both rotationally arranged on the vertical plate.

[0011] Preferably, a controller is arranged on the vertical plate, and the controller is electrically connected with the double-head motor and the water pump, respectively.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. By the cooperation between the base, the reaction tank, the feeding channel, the crushing part, the filter plate, the crushing roller, the rotating rod, the stirring rod, the driving member and the liquid supply member, the stirring and mixing reaction of sodium acetate can be automatically carried out during the crushing of the sodium acetate raw material, the reaction time is effectively shortened, the energy consumption is reduced, and the utility is strong.

[0014] 2. By arranging the liquid supply member, the filter plate can be automatically flushed during the liquid supply, and the liquid supply can be carried out after the feeding of the sodium acetate raw material is completed, so that the raw material is prevented from accumulating on the filter plate mesh hole. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a perspective view of the utility model;

[0016] Figure 2 It is a side view of the utility model;

[0017] Figure 3 It is a side view of the crushing part of the utility model;

[0018] Figure 4 It is a side view of the reaction tank of the utility model.

[0019] LEGEND:

[0020] 1. Base; 2. Reaction tank; 3. Feeding channel; 4. Crushing part; 5. Filter plate; 6. Crushing roller; 7. Rotating rod; 8. Stirring rod; 9. Driving member; 91. Double-head motor; 92. Driving wheel; 93. Cross rod; 94. Driven wheel; 95. Belt; 10. Liquid supply member; 101. Liquid supply tank; 102. Water pump; 103. Vertical pipe; 104. Connecting pipe; 11. Vertical plate. DETAILED DESCRIPTION

[0021] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0022] Please refer to Figures 1-4 The present application provides a technical scheme:

[0023] A sodium acetate reactor, comprising a base 1, the base 1 is fixedly installed with a reaction box 2, the reaction box 2 top is provided with a feeding channel 3, the feeding channel 3 middle part is provided with a crushing part 4, the crushing part 4 bottom is fixedly installed with a filter plate 5, the filter plate 5 is arranged as an arc, the crushing part 4 is rotatably provided with a crushing roller 6, the reaction box 2 is rotatably provided with a rotating rod 7, the rotating rod 7 is fixedly installed with uniformly distributed stirring rods 8, the reaction box 2 and the crushing part 4 are provided with a driving member 9 for driving the stirring rods 8 and the crushing roller 6 to rotate simultaneously, the base 1 is provided with a liquid supply member 10, the driving member 9 comprises a double-head motor 91 fixedly installed on the side of the reaction box 2, a driving wheel 92 fixedly installed on one end of the output shaft of the double-head motor 91, a cross rod 93 rotatably provided on the crushing part 4, a driven wheel 94 fixedly installed on the end of the cross rod 93, and a belt 95 sleeved on the driving wheel 92 and the driven wheel 94, one end of the double-head motor 91 is fixedly installed with the rotating shaft end of the rotating rod 7, the belt 95 is respectively in transmission connection with the driving wheel 92 and the driven wheel 94, the end of the cross rod 93 is fixedly installed with the rotating shaft end of the crushing roller 6, the liquid supply member 10 comprises a liquid supply tank 101 fixedly installed on the base 1, a water pump 102 provided on the liquid supply tank 101 and communicated therewith, a vertical pipe 103 provided on the water outlet of the water pump 102, and a connecting pipe 104 provided on the top end of the vertical pipe 103 and communicated therewith, the connecting pipe 104 is provided with two groups of symmetrical connecting pipes, and the connecting pipe 104 is connected with the two sides of the feeding channel 3 respectively.

[0024] In the operation process of the sodium acetate reactor, the reaction raw materials first enter the reaction box 2 through the feeding channel 3, at the same time that the raw materials enter, the crushing roller 6 in the crushing part 4 starts to rotate under the driving of the driving member 9, and the crushed raw materials fall into the reaction box 2 through the arc-shaped filter plate 5, at this time, the rotating rod 7 and the stirring rods 8 thereon in the reaction box 2 also start to rotate under the action of the same driving member 9, and the sodium acetate raw materials falling into the reaction box 2 are automatically stirred and mixed, which ensures that the raw materials can participate in the reaction immediately after being crushed, effectively shortens the overall reaction time, reduces the energy consumption caused by multiple transfers and waiting, and improves the practicability and efficiency of the reactor;

[0025] When it is necessary to add liquid to the reaction box 2 to promote the reaction, the water pump 102 is started to pump the liquid in the liquid supply tank 101 to the vertical pipe 103, and then uniformly distributed to both sides of the feeding channel 3 through the connecting pipe 104, which ingeniously utilizes the space of the feeding channel 3. While supplying liquid, the liquid can automatically flush the filter plate 5, preventing the sodium acetate raw material from accumulating on the mesh holes of the filter plate 5, ensuring the smoothness of the filter plate 5. Not only does it avoid production interruption caused by blockage, but also improves the service life of the filter plate 5, further improving the overall operation efficiency of the reactor;

[0026] The double-head motor 91 serves as a power source, one end of which is directly connected to the rotating rod 7 to drive the stirring rod 8 to rotate for stirring and mixing, and the other end forms a transmission system through the driving wheel 92, the belt 95, the driven wheel 94 and the cross rod 93 to drive the crushing roller 6 to rotate for raw material crushing, so that the crushing and stirring processes can be driven by the same power source, realizing efficient use of energy.

[0027] The base 1 is fixedly installed with a vertical plate 11, and the driving wheel 92 and the driven wheel 94 are both rotationally arranged on the vertical plate 11;

[0028] The vertical plate 11 serves as a support structure to stably support the rotation of the driving wheel 92 and the driven wheel 94, ensuring stable operation of the transmission system.

[0029] A controller is arranged on the vertical plate 11, and the controller is electrically connected with the double-head motor 91 and the water pump 102 respectively;

[0030] The controller controls the double-head motor 91 to start, driving the crushing roller 6 and the stirring rod 8 to work. After the sodium acetate raw material is fed, the controller controls the water pump 102 to work, which pumps the liquid in the liquid supply tank 101 out, and then transports it to both sides of the feeding channel 3 through the vertical pipe 103 of the water outlet and the connecting pipe 104 at the top. The symmetrical design of the two groups of connecting pipes 104 enables the liquid to fully flush the filter plate 5, preventing the raw material from accumulating on the mesh holes of the filter plate 5 and ensuring the smooth progress of the subsequent reaction.

[0031] Working principle:

[0032] In the operation process of the sodium acetate reactor, the raw material first enters the reaction box 2 through the feeding channel 3, at the same time, the crushing roller 6 in the crushing part 4 starts to rotate under the driving of the driving part 9 to crush the raw material, and the crushed raw material falls into the reaction box 2 through the arc-shaped filter plate 5, at this time, the rotating rod 7 and the stirring rod 8 on it in the reaction box 2 also start to rotate under the action of the same driving part 9 to automatically stir and mix the sodium acetate raw material falling into the reaction box 2, so that the raw material can participate in the reaction immediately after being crushed, the overall reaction time is effectively shortened, the energy consumption caused by multiple transfers and waiting is reduced, and the practicability and efficiency of the reactor are improved.

[0033] When it is necessary to add liquid into the reaction box 2 to promote the reaction, the water pump 102 is started to pump the liquid in the liquid supply box 101 to the vertical pipe 103, and then uniformly distributed to the two sides of the feeding channel 3 through the connecting pipe 104, which skillfully utilizes the space of the feeding channel 3, and the liquid can automatically flush the filter plate 5 while supplying liquid, so that the sodium acetate raw material is prevented from accumulating on the mesh holes of the filter plate 5, the filter plate 5 is ensured to be unobstructed, the production interruption caused by blockage is avoided, the service life of the filter plate 5 is improved, and the overall operation efficiency of the reactor is further improved.

[0034] The double-head motor 91 serves as a power source, one end of which is directly connected to the rotating rod 7 to drive the stirring rod 8 to rotate for stirring and mixing, and the other end forms a transmission system through the driving wheel 92, the belt 95, the driven wheel 94 and the cross rod 93 to drive the crushing roller 6 to rotate for raw material crushing, so that the crushing and stirring processes can be driven by the same power source, and efficient energy utilization is realized.

[0035] The vertical plate 11 serves as a support structure to stably bear the rotation of the driving wheel 92 and the driven wheel 94, and ensure the stable operation of the transmission system.

[0036] The controller controls the double-head motor 91 to start to drive the crushing roller 6 and the stirring rod 8 to work, and when the sodium acetate raw material feeding is completed, the controller controls the water pump 102 to work, the water pump 102 pumps out the liquid in the liquid supply box 101, and then transports it to the two sides of the feeding channel 3 through the vertical pipe 103 at the water outlet and the connecting pipe 104 at the top, the symmetrical design of the two groups of connecting pipes 104 enables the liquid to fully flush the filter plate 5, avoids the accumulation of raw material on the mesh holes of the filter plate 5, and ensures the smooth progress of the subsequent reaction.

[0037] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A sodium acetate reactor, comprising a base (1), characterized in that, A reaction chamber (2) is fixedly installed on the base (1). A feeding channel (3) is provided on the top of the reaction chamber (2). A crushing section (4) is provided in the middle of the feeding channel (3). A filter plate (5) is fixedly installed at the bottom of the crushing section (4). The filter plate (5) is arc-shaped. A crushing roller (6) is rotatably installed inside the crushing section (4). A rotating rod (7) is rotatably installed inside the reaction chamber (2). A uniformly distributed stirring rod (8) is fixedly installed on the rotating rod (7). A driving component (9) for driving the stirring rod (8) and the crushing roller (6) to rotate simultaneously is provided on the reaction chamber (2) and the crushing section (4). A liquid supply component (10) is provided on the base (1).

2. The sodium acetate reactor according to claim 1, characterized in that, The drive unit (9) includes a double-headed motor (91) fixedly installed on the side of the reaction chamber (2), a drive wheel (92) fixedly installed on one end of the output shaft of the double-headed motor (91), a crossbar (93) rotatably installed on the crushing section (4), a driven wheel (94) fixedly installed on the end of the crossbar (93), and a belt (95) sleeved on the drive wheel (92) and the driven wheel (94).

3. A sodium acetate reactor according to claim 2, characterized in that, One end of the dual-head motor (91) is fixedly installed to the shaft end of the rotating rod (7), the belt (95) is connected to the driving wheel (92) and the driven wheel (94) respectively, and the end of the crossbar (93) is fixedly installed to the shaft end of the crushing roller (6).

4. A sodium acetate reactor according to claim 1, characterized in that, The liquid supply component (10) includes a liquid supply tank (101) fixedly installed on the base (1), a water pump (102) connected to the liquid supply tank (101), a vertical pipe (103) installed at the outlet of the water pump (102), and a connecting pipe (104) connected to the top of the vertical pipe (103).

5. A sodium acetate reactor according to claim 4, characterized in that, The connecting pipe (104) is provided in two symmetrical sets, and the connecting pipe (104) is connected to both sides of the feeding channel (3) respectively.

6. A sodium acetate reactor according to claim 3, characterized in that, A vertical plate (11) is fixedly installed on the base (1), and the driving wheel (92) and the driven wheel (94) are both rotatably mounted on the vertical plate (11).

7. A sodium acetate reactor according to claim 6, characterized in that, A controller is provided on the vertical plate (11), and the controller is electrically connected to the dual-head motor (91) and the water pump (102).