Disc type reaction device for producing resistant dextrin

Abstract

The utility model relates to the technical field of resistant dextrin production, in particular to a disc type reaction device for resistant dextrin production, which comprises a mounting seat, a shell fixedly connected to the inner surface of the mounting seat, a first water storage tank fixedly connected to the surface of one side of the shell, and a second water storage tank fixedly connected to the surface of the other side of the shell. The upper surface of the shell is detachably connected with an upper cover, the upper surface of the upper cover is fixedly connected with a motor, and the output end of the motor is fixedly connected with a rotating shaft. Upward acting force is applied to the quick-assembly module, so that the quick-assembly module, the first reaction disc, the second reaction disc and the upper cover are separated from the shell; when the first reaction disc and the second reaction disc are detached in the later period, the threaded connecting sleeve is rotated, so that the threaded connecting sleeve is separated from the threaded pipe under the pushing of the threads, the second reaction disc or the first reaction disc can be taken down, and the first reaction disc and the second reaction disc can be conveniently maintained in the later period.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of resistant dextrin production, and specifically relates to a disc type reaction device for resistant dextrin production. BACKGROUND

[0002] The disc type reaction device is used for improving the conversion rate and quality of resistant dextrin, realizing continuous and efficient production, and existing devices have certain drawbacks, such as the disc type reaction device for resistant dextrin production disclosed in announcement No. CN216879331U, which comprises a reaction tank, a feeding port is arranged on one side of the upper part of the tank body, a vacuum port is arranged on the other side, a motor for driving a rotating shaft is arranged in the middle, a discharging port is arranged at the lower part of the tank body, a plurality of hollow circular large heating discs and small heating discs are arranged in the tank body from top to bottom, the large heating discs and the small heating discs are arranged alternately, and heat exchange medium is introduced into the large heating discs and the small heating discs.

[0003] The above device realizes disc type continuous reaction, but the first reaction disc and the second reaction disc are integrally staggered and arranged in the interior of the mounting seat, a large number of fixing components are required for fixation, which leads to inconvenience in disassembly in the later period and affects the efficiency during maintenance. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide a disc type reaction device for resistant dextrin production to solve the problems in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A disc type reaction device for resistant dextrin production comprises a mounting seat, an outer shell is fixedly connected to the inner surface of the mounting seat, a first water storage tank is fixedly connected to one side surface of the outer shell, a second water storage tank is fixedly connected to the other side surface of the outer shell, an upper cover is detachably connected to the upper surface of the outer shell, a motor is fixedly connected to the upper surface of the upper cover, and a rotating shaft is fixedly connected to the output end of the motor.

[0007] Heat exchange modules are arranged in the interiors of the first water storage tank and the second water storage tank, a quick mounting module is arranged in the interior of the outer shell, a first reaction disc is nestedly connected to the outer surface of the quick mounting module, a second reaction disc is nestedly connected to the outer surface of the quick mounting module, and water guide pipes are fixedly connected to the interiors of the first reaction disc and the second reaction disc.

[0008] Further, support legs are fixedly connected to the lower surface of the mounting seat, and a discharging pipe is embeddedly connected to the lower end of the outer shell.

[0009] Further in, the heat exchange module includes spiral guide rail and embedded cover, spiral guide rail fixedly connected to the inner wall of the first water storage tank and the second water storage tank, embedded cover embeddedly connected to the upper end port position of the first water storage tank and the second water storage tank, the upper end of the embedded cover is fixedly connected with the liquid inlet hopper, the upper end of the embedded cover is fixedly connected with the water inlet pipe, the upper end of the embedded cover is fixedly connected with the water outlet pipe, the lower end of the water inlet pipe is fixedly connected with the water pump, and the upper end of the embedded cover is embeddedly connected with the heater.

[0010] Further in, the quick mounting module includes water inlet square pipe and threaded pipe, the water inlet square pipe is embeddedly and slidably connected to the inner wall of the shell, the front surface of the water inlet square pipe is fixedly connected with the water outlet square pipe, and the threaded pipe is fixedly connected to the side surface of the water inlet square pipe and the water outlet square pipe.

[0011] Further in, the upper end of the water inlet pipe is connected with the water inlet square pipe, the upper end of the water outlet pipe is connected with the water outlet square pipe, and the water guide pipe is connected with the threaded pipe in a lead-through mode.

[0012] Further in, the outer surface of the rotating shaft is nested with a plurality of mounting sleeves, the outer surface of the mounting sleeve is fixedly connected with a brush holder, the lower surface of the brush holder is fixedly connected with brush hairs, and the distal end of the water guide pipe is rotatably connected with a threaded connecting sleeve.

[0013] Further in, the upper surface of the upper cover is fixedly connected with a feeding pipe, and the upper surface of the upper cover is fixedly connected with a vacuum connecting pipe.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1, spiral guide rail is used for guiding the water flowing out of the water outlet pipe, so that the internal water is turbulent, and the heat distribution in the first water storage tank and the second water storage tank is more uniform.

[0016] 2, the two bolts between the rotating upper cover and the shell are separated, at this time, the upper cover is pulled out upward, the brush holder and the first reaction disc or the second reaction disc are overlapped, and an upward force is applied to the quick mounting module, so that the quick mounting module, the first reaction disc, the second reaction disc and the upper cover and the shell are separated, when the first reaction disc and the second reaction disc are disassembled later, the threaded connecting sleeve is rotated, the threaded connecting sleeve is separated from the threaded pipe under the pushing of the thread, and then the second reaction disc or the first reaction disc can be removed, so that the first reaction disc and the second reaction disc can be maintained later. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is the overall structure schematic diagram of the utility model;

[0018] Fig. 2 It is the shell cross section split structure schematic diagram of the utility model;

[0019] Fig. 3 is a heat exchange module structure schematic view of the utility model;

[0020] Fig. 4 is a No. 1 reaction disc profile structure schematic view of the utility model.

[0021] In the figure: 1, mounting seat; 101, support leg; 2, shell; 201, discharge pipe; 202, No. 1 water storage tank; 203, No. 2 water storage tank; 3, heat exchange module; 301, spiral guide rail; 302, embedded cover; 303, liquid inlet hopper; 304, water inlet pipe; 305, water outlet pipe; 306, water pump; 307, heater; 4, quick-mounting module; 401, water inlet square pipe; 402, water outlet square pipe; 403, threaded pipe; 5, No. 1 reaction disc; 501, No. 2 reaction disc; 502, mounting sleeve; 503, brush holder; 504, bristles; 505, water guide pipe; 506, threaded connecting sleeve; 6, upper cover; 601, motor; 602, feed pipe; 603, vacuum connecting pipe; 604, rotating shaft. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] Please refer to Figs. 1-4 In the embodiments of the utility model, a disc-type reaction device for resistant dextrin production comprises a mounting seat 1, the inner surface of the mounting seat 1 is fixedly connected with a shell 2, one side surface of the shell 2 is fixedly connected with a No. 1 water storage tank 202, the other side surface of the shell 2 is fixedly connected with a No. 2 water storage tank 203, the upper surface of the shell 2 is detachably connected with an upper cover 6, the upper surface of the upper cover 6 is fixedly connected with a motor 601, and the output end of the motor 601 is fixedly connected with a rotating shaft 604.

[0024] The No. 1 water storage tank 202 and the No. 2 water storage tank 203 are internally provided with a heat exchange module 3, the shell 2 is internally provided with a quick-mounting module 4, the outer surface of the quick-mounting module 4 is nestedly connected with a No. 1 reaction disc 5, the outer surface of the quick-mounting module 4 is nestedly connected with a No. 2 reaction disc 501, and the interiors of the No. 1 reaction disc 5 and the No. 2 reaction disc 501 are fixedly connected with a water guide pipe 505.

[0025] Specifically, during use, water is added to the No. 1 water storage tank 202 and the No. 2 water storage tank 203. The water is heated by the heater 307, and the water is pumped to the No. 1 reaction plate 5 and the No. 2 reaction plate 501 by the water pump 306. The valve at the end of the discharge pipe 201 is closed, and the vacuum connection pipe 603 is connected to the external vacuum equipment. Then, resistant dextrin is added through the feed pipe 602. A hole for feeding is opened at the middle of the contact between the outer edge of the No. 1 reaction plate 5 and the outer shell 2, and the No. 1 reaction plate 5 is concave inward. There is a gap between the outer edge of the reaction plate 501 and the outer shell 2, and a hole is opened in the middle for the rotating shaft 604 to pass through. The second reaction plate 501 is raised upward, which makes it easy for resistant dextrin to fall from the edge of the first reaction plate 5 through the through hole into the second reaction plate 501. It moves from the middle of the second reaction plate 501 to the edge and drops to complete the heating. The quick-install module 4 facilitates the disassembly of the first reaction plate 5 and the second reaction plate 501, and facilitates the replacement of the damaged second reaction plate 501 and the first reaction plate 5 in the future.

[0026] Example 1

[0027] like Figs. 1-4 As shown, a support leg 101 is fixedly connected to the lower surface of the mounting base 1, and a discharge pipe 201 is embedded in the lower end of the outer shell 2. The heat exchange module 3 includes a spiral guide rail 301 and an embedded cover 302. The spiral guide rail 301 is fixedly connected to the inner wall of the first water storage tank 202 and the second water storage tank 203. The embedded cover 302 is embedded in the upper port position of the first water storage tank 202 and the second water storage tank 203. An inlet hopper 303 is fixedly connected to the upper end of the embedded cover 302. An inlet pipe 304 is fixedly connected to the upper end of the embedded cover 302. An outlet pipe 305 is fixedly connected to the upper end of the embedded cover 302. A water pump 306 is fixedly connected to the lower end of the inlet pipe 304. A heater 307 is embedded in the upper end of the embedded cover 302.

[0028] In this embodiment, the support leg 101 is used to cooperate with the mounting base 1 to support the outer shell 2, the spiral guide rail 301 is used to guide the water flowing out of the water outlet pipe 305, so that the water inside is turbulent, which makes the heat distribution inside the No. 1 water storage tank 202 and the No. 2 water storage tank 203 more uniform, the liquid inlet hopper 303 is used to introduce water, and the heater 307 is used to heat the water.

[0029] like Figs. 1-4 As shown, the quick-install module 4 includes a water inlet square tube 401 and a threaded tube 403. The water inlet square tube 401 is embedded and slidably connected to the inner wall of the outer shell 2. The water outlet square tube 402 is fixedly connected to the front surface of the water inlet square tube 401. The threaded tube 403 is fixedly connected to the side surfaces of the water inlet square tube 401 and the water outlet square tube 402.

[0030] In this embodiment, the water pump 306 cooperates with the water outlet pipe 305 to deliver water into the water inlet square pipe 401, and the water inlet square pipe 401 cooperates with multiple groups of water guide pipes 505 and the water outlet square pipe 402 to form a communicating vessel, so that the water from the water inlet square pipe 401 enters the water guide pipe 505 to heat the second reaction disc 501 and the first reaction disc 5, and the threaded pipe 403 is used to connect the water guide pipe 505 through the threaded connection sleeve 506.

[0031] Embodiment two

[0032] On the basis of embodiment one, in order to make up for the problem that it is inconvenient to replace the first reaction disc 5 and the second reaction disc 501 in embodiment one.

[0033] As shown in Figs. 1-4 the upper end of the water inlet pipe 304 is connected with the water inlet square pipe 401, the upper end of the water outlet pipe 305 is connected with the water outlet square pipe 402, the water guide pipe 505 is connected with the threaded pipe 403, the outer surface of the rotating shaft 604 is nested with a plurality of mounting sleeves 502, the outer surface of the mounting sleeve 502 is fixedly connected with a brush holder 503, the lower surface of the brush holder 503 is fixedly connected with a brush 504, and the distal end of the water guide pipe 505 is rotatably connected with a threaded connection sleeve 506.

[0034] In this embodiment, the starting motor 601 drives the rotating shaft 604 to rotate, and the two mounting sleeves 502 cooperate with the threaded assembly to form an annular structure and are clamped on the outer surface of the rotating shaft 604, so that the rotating shaft 604 can drive the brush holder 503 to rotate when rotating, so that the brush holder 503 can brush the resistant dextrin through the brush 504, facilitating the discharge of the resistant dextrin. When it is necessary to disassemble the second reaction disc 501 and the first reaction disc 5, rotate the two bolts between the upper cover 6 and the shell 2 to separate the bolts from the shell 2. At this time, pull out the upper cover 6 upwards, so that the brush holder 503 and the first reaction disc 5 or the second reaction disc 501 are lapped, and an upward force is applied to the quick-mounting module 4, so that the quick-mounting module 4, the first reaction disc 5, the second reaction disc 501, and the upper cover 6 and the shell 2 are separated. When disassembling the first reaction disc 5 and the second reaction disc 501 later, rotate the threaded connection sleeve 506 to separate the threaded connection sleeve 506 from the threaded pipe 403 under the pushing of the threads, so that the second reaction disc 501 or the first reaction disc 5 can be removed, facilitating the maintenance of the first reaction disc 5 and the second reaction disc 501 later.

[0035] As shown in Figs. 1-4 the upper surface of the upper cover 6 is fixedly connected with a feeding pipe 602, and the upper surface of the upper cover 6 is fixedly connected with a vacuum connection pipe 603.

[0036] In this embodiment, the feeding pipe 602 is used for discharging resistant dextrin, and the vacuum connection pipe 603 is used for connecting with a vacuum device.

[0037] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0038] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.

Claims

1. A disc-type reaction device for the production of resistant dextrin, comprising a mounting base (1), an outer shell (2) fixedly connected to the inner surface of the mounting base (1), a first water storage tank (202) fixedly connected to one side surface of the outer shell (2), a second water storage tank (203) fixedly connected to the other side surface of the outer shell (2), a top cover (6) detachably connected to the upper surface of the outer shell (2), a motor (601) fixedly connected to the upper surface of the top cover (6), and a rotating shaft (604) fixedly connected to the output end of the motor (601). Its features are, The No. 1 water storage tank (202) and the No. 2 water storage tank (203) are equipped with heat exchange modules (3), and the shell (2) is equipped with quick-installation modules (4). The outer surface of the quick-installation modules (4) is nested with a No. 1 reaction plate (5), and the outer surface of the quick-installation modules (4) is nested with a No. 2 reaction plate (501). The No. 1 reaction plate (5) and the No. 2 reaction plate (501) are fixedly connected with water guide pipes (505).

2. The disc-type reaction apparatus for producing resistant dextrin according to claim 1, characterized in that, The lower surface of the mounting base (1) is fixedly connected to a support leg (101), and the lower end of the outer shell (2) is embedded with a discharge pipe (201).

3. The disc-type reaction apparatus for producing resistant dextrin according to claim 1, characterized in that, The heat exchange module (3) includes: A spiral guide rail (301) is fixedly connected to the inner wall of the No. 1 water storage tank (202) and the No. 2 water storage tank (203); an embedded cover (302) is embedded and connected to the upper port of the No. 1 water storage tank (202) and the No. 2 water storage tank (203). The upper end of the embedded cover (302) is fixedly connected to a liquid inlet hopper (303), the upper end of the embedded cover (302) is fixedly connected to a water inlet pipe (304), the upper end of the embedded cover (302) is fixedly connected to a water outlet pipe (305), the lower end of the water inlet pipe (304) is fixedly connected to a water pump (306), and the upper end of the embedded cover (302) is embedded and connected to a heater (307).

4. The disc-type reaction apparatus for producing resistant dextrin according to claim 3, characterized in that, The quick-install module (4) includes: A water inlet square tube (401) is embedded and slidably connected to the inner wall of the outer shell (2), and a water outlet square tube (402) is fixedly connected to the front surface of the water inlet square tube (401). The threaded pipe (403) is fixedly connected to the side surface of the inlet square pipe (401) and the outlet square pipe (402).

5. The disc-type reaction apparatus for producing resistant dextrin according to claim 4, characterized in that, The upper end of the inlet pipe (304) is connected to the inlet square pipe (401), the upper end of the outlet pipe (305) is connected to the outlet square pipe (402), and the water guide pipe (505) is connected to the threaded pipe (403).

6. The disc-type reaction apparatus for producing resistant dextrin according to claim 1, characterized in that, The outer surface of the rotating shaft (604) is nested with several mounting sleeves (502), the outer surface of the mounting sleeves (502) is fixedly connected with a brush holder (503), the lower surface of the brush holder (503) is fixedly connected with brush bristles (504), and the end of the water guide pipe (505) is rotatably connected with a threaded connecting sleeve (506).

7. The disc-type reaction apparatus for producing resistant dextrin according to claim 1, characterized in that, The upper surface of the cover (6) is fixedly connected to a feed pipe (602) and a vacuum connection pipe (603).

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