Static impurity removal device for tea leaves
By combining the internal cavity limiting components and the power transmission system, the problems of low efficiency and damage to tea leaves in traditional tea cleaning methods are solved, achieving efficient and orderly cleaning and transfer of impurities.
Patent Information
- Application Number
- CN202422868012.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Traditional methods for removing impurities from tea leaves are inefficient and may damage the leaves, failing to completely remove impurities.
An inner cavity limiting component was designed to restrict the sliding trajectory of the force-bearing slide bar. Combined with the cooperation mechanism of the eccentric wheel, swing rod, passive plate and debris removal component, the debris is attracted by the electrostatic wheel and efficiently moved to the debris removal component by the power transmission system of pulley, belt and drive wheel.
It achieves efficient and orderly cleaning and transfer of debris, prevents impurities from accumulating, and ensures the high-quality completion of the tea impurity removal process.
Smart Images

Figure CN223587362U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tea impurity removal technical field, concretely is a tea electrostatic impurity removal device. BACKGROUND
[0002] In the tea production and processing process, the purity of tea has a vital influence on tea quality, however, tea is often mixed with various impurities, these impurities can seriously damage the taste and quality of tea, therefore, development a kind of efficient tea impurity removal device becomes the urgent demand in the field of tea processing.
[0003] Traditional tea impurity removal method often has many limitations, for example, impurity removal efficiency is low, cannot remove impurities completely, or in the impurity removal process, it can cause damage to tea itself, in order to solve these problems, the tea electrostatic impurity removal device emerges as the times require.
[0004] The device designs the unique inner chamber limiting piece, it can limit the sliding track of force sliding rod, ensure the stability of force sliding rod sliding, through the cooperation mechanism between carefully designed force sliding rod, swing rod, passive plate and impurity removal piece, when eccentric wheel rotates, impurity removal piece can smoothly move the impurities that store plate top is shovelled from the outer wall of electrostatic wheel to the impurity removal piece, this design makes the cleaning and transfer process of impurities both efficient and orderly, each component is closely connected and cooperated, ensure the coherence of impurity processing.
[0005] In addition, the power transmission system that is constituted by pulley, belt, power wheel etc. in the impurity removal bin can provide sufficient power for eccentric wheel, guarantee that shoveling impurity assembly normally operates, and impurity removal piece can effectively remove impurities, whole impurity removal process is convenient, can prevent impurities from accumulating in the device, thereby avoiding adverse effects on impurity removal effect, ensure the high-quality completion of tea impurity removal work. UTILITY MODEL CONTENTS
[0006] The utility model is aimed at providing a kind of tea electrostatic impurity removal device to solve the problems in the above background technology.
[0007] In order to achieve the above object, the utility model provides the following technical scheme: A tea electrostatic impurity removal device, including gantry, material conveying shell, material conveying device, side support, bearing plate, motor and electrostatic wheel, the top of gantry is provided with material conveying shell, the inner wall of material conveying shell is provided with material conveying device, the outer wall of material conveying shell is provided with side support, the top of side support is provided with bearing plate, the bottom of bearing plate is provided with motor, the inside of bearing plate is provided with a plurality of electrostatic wheel, the right side of electrostatic wheel is provided with impurity removal bin, the right side of the inner wall of impurity removal bin is provided with loading plate, the top of loading plate is provided with shoveling impurity subassembly, the inside of impurity removal bin is provided with belt pulley, the outer wall of belt pulley is provided with belt, the front and back of electrostatic wheel are provided with power wheel, the inside of power wheel is provided with pivot shaft, the front surface of impurity removal bin is provided with impurity removal piece.
[0008] Preferably, the shoveling impurity subassembly includes an inner cavity limiting piece, the inner cavity limiting piece is arranged at the top of the loading plate, the inner cavity limiting piece is internally provided with a stress sliding rod capable of sliding left and right, the back of the stress sliding rod is provided with a swing rod, the bottom end of the swing rod is provided with a positioning shaft, the back of the swing rod is provided with a passive plate, the inner side of the passive plate is connected with a impurity moving piece, the bottom end of the impurity moving piece is provided with a impurity storage plate, the back of the passive plate is provided with a longitudinal sliding limiting plate, the back of the longitudinal sliding limiting plate is provided with a limiting rod, the top of the loading plate is provided with a load shaft piece, and the inside of the load shaft piece is provided with an eccentric wheel.
[0009] Preferably, the left side of the stress sliding rod is provided with a limiting piece, the inside of the swing rod is provided with a sliding groove, and the limiting piece of the stress sliding rod can slide up and down in the sliding groove of the swing rod.
[0010] Preferably, the center of the positioning shaft is provided with a rotatable shaft rod, the shaft rod is connected with the bottom end of the swing rod, and the swing rod can swing around the shaft rod as the center.
[0011] Preferably, the top of the swing rod is provided with a sliding groove, the front surface of the passive plate is provided with a limiting piece, and the limiting piece of the passive plate can slide up and down in the sliding groove of the swing rod.
[0012] Preferably, the right side of the passive plate is provided with a sliding groove, the front surface of the longitudinal sliding limiting plate is provided with a limiting piece, and the passive plate can slide left and right by the limiting piece of the longitudinal sliding limiting plate.
[0013] Preferably, the left and right sides of the longitudinal sliding limiting plate are both provided with a sliding groove, and the longitudinal sliding limiting plate can slide up and down by the limiting rod.
[0014] Preferably, the right side of the stress sliding rod is provided with a pulley, the outer ring of the eccentric wheel is provided with a sliding groove, and the pulley of the stress sliding rod can slide in the sliding groove of the eccentric wheel.
[0015] Preferably, the pulley is connected with the power wheel through a belt.
[0016] Preferably, the inside of the supporting wheel plate is provided with a through hole through which the impurity removing element can pass.
[0017] Compared with the prior art, the utility model has the beneficial effects that:
[0018] 1. The inner cavity limiting member limits the sliding track of the stress slide rod, ensuring the stability of the sliding. Through a series of mechanical transmission, including the cooperation between the stress slide rod, the swing rod, the passive plate and the impurity removing element, when the eccentric wheel rotates, the impurity removing element can move the impurities scraped from the outer wall of the electrostatic wheel by the top end of the impurity storage plate to the impurity removing element.
[0019] 2. This design makes the cleaning and transfer process of impurities efficient and orderly, the connection and cooperation between various components are close, ensuring the continuity of impurity treatment.
[0020] 3. The power transmission system composed of the pulley, the belt and the power wheel in the impurity removing bin can provide power for the eccentric wheel, ensuring the normal work of the impurity scraping assembly. At the same time, the impurity removing element can remove impurities, the whole impurity removing process is convenient, which can effectively prevent impurities from accumulating in the device and affecting the impurity removing effect. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a three-dimensional connection structure schematic diagram of the utility model;
[0022] Figure 2 It is a front view connection structure detail schematic diagram of Figure 1
[0023] It is a front view cross-section connection structure detail schematic diagram of Figure 3 Figure 1 It is a top view cross-section connection structure detail schematic diagram of
[0024] Figure 4 Figure 1 It is a top view cross-section connection structure detail schematic diagram of
[0025] Figure 5 It is an enlarged connection structure detail schematic diagram of Figure 3
[0026] Figure 6 It is an enlarged connection structure detail schematic diagram of Figure 4
[0027] In the figure: 1, rack; 2, material conveying shell; 3, material conveying device; 4, side support; 5, bearing plate; 6, motor; 7, electrostatic wheel; 8, impurity discharging bin; 9, loading plate; 10, inner cavity limiting piece; 11, stress sliding rod; 12, swing rod; 13, positioning shaft; 14, passive plate; 15, impurity removing piece; 16, impurity storing plate; 17, longitudinal sliding limiting plate; 18, limiting rod; 19, load shaft piece; 20, eccentric wheel; 21, pulley; 22, belt; 23, power wheel; 24, rotating shaft; 25, impurity discharging piece. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0029] Please refer to Figures 1-6 The utility model provides a technical scheme: a tea electrostatic impurity removing device, including rack 1, material conveying shell 2, material conveying device 3, side support 4, bearing plate 5, motor 6 and electrostatic wheel 7, the top of rack 1 is provided with material conveying shell 2, the inner wall of material conveying shell 2 is provided with material conveying device 3, the outer wall of material conveying shell 2 is provided with side support 4, the top of side support 4 is provided with bearing plate 5, the bottom of bearing plate 5 is provided with motor 6, the inner side of bearing plate 5 is provided with a plurality of electrostatic wheel 7, the right side of electrostatic wheel 7 is provided with impurity discharging bin 8, for loading the inside shovel impurity subassembly and impurity discharging piece 25, the inner wall right side of impurity discharging bin 8 is provided with loading plate 9, for loading the top shovel impurity subassembly, the top of loading plate 9 is provided with shovel impurity subassembly, when the impurity storing plate 16 shovels the impurities on the outer wall surface of electrostatic wheel 7 and exists the top, shovel impurity subassembly can shovel the impurities that the impurity storing plate 16 top remains and move to impurity discharging piece 25.
[0030] The inside of impurity discharging bin 8 is provided with pulley 21, can give eccentric wheel 20 power output, the outer wall of pulley 21 is provided with belt 22, when power wheel 23 rotates, can pass through belt 22 and give pulley 21 power transmission to make pulley 21 rotate, the front and back sides of electrostatic wheel 7 are provided with power wheel 23, for power transmission to pulley 21, the inside of power wheel 23 is provided with rotating shaft 24, can pass through power wheel 23 and give pulley 21 power transmission while driving electrostatic wheel 7 to rotate, the front surface of impurity discharging bin 8 is provided with impurity discharging piece 25, when shovel impurity subassembly moves the impurities to impurity discharging piece 25, can discharge the impurities.
[0031] The shovel impurity assembly comprises an inner cavity limiting piece 10 arranged at the top end of the loading plate 9, which can limit the sliding track of the stress sliding rod 11 so that the stress sliding rod 11 can only slide left and right, the inner cavity limiting piece 10 is internally provided with the stress sliding rod 11 which can slide left and right, when the stress sliding rod 11 slides left and right, the swing rod 12 can swing around the shaft of the positioning shaft 13 through the cooperation of the limiting piece on the left side and the sliding groove at the bottom end of the swing rod 12, the back of the stress sliding rod 11 is provided with the swing rod 12, when the swing rod 12 swings around the shaft of the positioning shaft 13, the sliding groove at the top end cooperates with the limiting piece of the passive plate 14 to enable the passive plate 14 to slide left and right, so as to drive the impurity moving piece 15 to move left and right, the bottom end of the swing rod 12 is provided with the positioning shaft 13, which is used in cooperation with the swing rod 12, the back of the swing rod 12 is provided with the passive plate 14, which can drive the impurity moving piece 15 to move when the passive plate 14 moves, the inner side of the passive plate 14 is connected with the impurity moving piece 15, the impurity moving piece 15 can shovel the impurities stored at the top end of the impurity storage plate 16 to the impurity discharging piece 25, the bottom end of the impurity moving piece 15 is provided with the impurity storage plate 16, the rotation of the electrostatic wheel 7 can adsorb the impurities in the tea on the outer wall surface of the electrostatic wheel 7, when the impurities are brought to the impurity storage plate 16 by the electrostatic wheel 7, the impurity storage plate 16 can shovel the impurities on the surface of the electrostatic wheel 7 and store them at the top end, the back of the passive plate 14 is provided with a longitudinal sliding limiting plate 17, which can limit the sliding track of the passive plate 14 and itself can slide up and down in cooperation with the eccentric wheel 20, the back of the longitudinal sliding limiting plate 17 is provided with a limiting rod 18, which is used to limit the sliding track of the longitudinal sliding limiting plate 17 so that the longitudinal sliding limiting plate 17 can only slide up and down, the top end of the loading plate 9 is provided with a loading shaft piece 19, which is used to support the eccentric wheel 20 and support the rotation of the eccentric wheel 20, the inner part of the loading shaft piece 19 is provided with the eccentric wheel 20, when the eccentric wheel 20 rotates, the sliding groove of the outer ring cooperates with the pulley of the stress sliding rod 11 to drive the stress sliding rod 11 to slide left and right, at the same time, due to the movement track of the eccentric wheel 20, the top end of the passive plate 14 and the longitudinal sliding limiting plate 17 are driven to slide up and down, in this way, the passive plate 14 drives the impurity moving piece 15 to shovel the impurities at the top end of the impurity storage plate 16 back and forth, so as to move the impurities at the top end to the impurity discharging piece 25.
[0032] The left side of the stress sliding rod 11 is provided with a limiting piece, the inner part of the swing rod 12 is provided with a sliding groove, the limiting piece of the stress sliding rod 11 can slide up and down in the sliding groove of the swing rod 12, which ensures that the swing rod 12 can swing when the stress sliding rod 11 slides left and right, the center of the positioning shaft 13 is provided with a rotatable shaft, the shaft is connected with the bottom end of the swing rod 12, the swing rod 12 can swing around the shaft, which ensures that the swing rod 12 can swing around the shaft, the top end of the swing rod 12 is provided with a sliding groove, the front surface of the passive plate 14 is provided with a limiting piece, the limiting piece of the passive plate 14 can slide up and down in the sliding groove of the swing rod 12, which ensures that the passive plate 14 can slide left and right when the swing rod 12 swings.
[0033] The passive plate 14 has a sliding groove on its right side, and the front surface of the longitudinal sliding limit plate 17 has a limiting member. The passive plate 14 can slide left and right using the limiting member of the longitudinal sliding limit plate 17, ensuring that the passive plate 14 can only slide left and right relative to the longitudinal sliding limit plate 17. The longitudinal sliding limit plate 17 has sliding grooves on both its left and right sides, and the longitudinal sliding limit plate 17 can slide up and down using the limiting rod 18, ensuring that the longitudinal sliding limit plate 17 can only slide up and down.
[0034] A pulley is provided on the right side of the force-bearing slide rod 11, and a groove is provided on the outer ring of the eccentric wheel 20. The pulley of the force-bearing slide rod 11 can slide in the groove of the eccentric wheel 20. When the eccentric wheel 20 rotates, the force-bearing slide rod 11 will slide left and right by utilizing the cooperation of the groove and the pulley. The pulley 21 is connected to the power wheel 23 through the belt 22. Thus, when the power wheel 23 rotates, the pulley 21 will rotate through the transmission of the belt 22, thereby driving the eccentric wheel 20 to rotate. The bearing plate 5 is provided with a through hole through which the debris discharge component 25 can pass, ensuring that the debris discharge component 25 can discharge debris.
[0035] Working principle: when the tea electrostatic impurity removal device runs, first, the mixed tea is poured into the left side of the material conveying device 3, and the material conveying device 3 will transport the mixed tea from left to right. Since the shaft 24 rotates clockwise, the electrostatic wheel 7 will rotate clockwise, thereby generating static electricity to attract the impurities in the mixed tea to the outer wall surface of the electrostatic wheel 7. Since the electrostatic wheel 7 rotates clockwise, the impurities will be transported to the impurity storage plate 16 by the electrostatic wheel 7, and the impurity storage plate 16 will shovel the impurities on the surface of the electrostatic wheel 7 and store them at the top end of the impurity storage plate 16. While the shaft 24 drives the electrostatic wheel 7 to rotate, it also drives the power wheel 23 to rotate. The power wheel 23 will transmit power to the pulley 21 through the belt 22 to drive the pulley 21 to rotate. Since the center shaft of the pulley 21 is connected with the eccentric wheel 20, when the pulley 21 rotates, it will also drive the eccentric wheel 20 to rotate eccentrically. When the eccentric wheel 20 rotates, the outer ring sliding groove cooperates with the pulley of the stress sliding rod 11 to drive the stress sliding rod 11. Since the stress sliding rod 11 can only slide left and right due to the presence of the inner cavity limiting piece 10, it will drive the swing rod 12 to swing around the positioning shaft 13 by cooperating with the sliding groove at the bottom end of the swing rod 12 and the limiting piece on the front surface of the swing plate 14. Since the swing rod 12 swings, it will drive the swing plate 14 by cooperating with the sliding groove of the swing plate 14 and the limiting piece on the front surface of the swing plate 14. Since the limiting piece on the front surface of the longitudinal sliding limiting plate 17 cooperates with the sliding groove of the swing plate 14, the swing plate 14 can only slide left and right relative to the longitudinal sliding limiting plate 17. At the same time, since the movement trajectory of the eccentric wheel 20 also drives the top end of the swing plate 14 and the longitudinal sliding limiting plate 17, the longitudinal sliding limiting plate 17 can only slide up and down due to the presence of the limiting rod 18. In this way, the swing plate 14 drives the impurity moving piece 15 to shovel the impurities at the top end of the impurity storage plate 16 back and forth, thereby moving the impurities at the top end to the impurity discharging piece 25, and the impurity discharging piece 25 will discharge the impurities by vibrating itself.
[0036] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A tea electrostatic impurity removal device, comprising a frame (1), a conveying shell (2), a conveying device (3), a side support (4), a bearing plate (5), a motor (6), and electrostatic wheels (7), wherein the top of the frame (1) is provided with the conveying shell (2), the inner wall of the conveying shell (2) is provided with the conveying device (3), the outer wall of the conveying shell (2) is provided with the side support (4), the top of the side support (4) is provided with the bearing plate (5), the bottom end of the bearing plate (5) is provided with the motor (6), and the inner side of the bearing plate (5) is provided with a plurality of electrostatic wheels (7), characterized in that, A waste discharge bin (8) is provided on the right side of the electrostatic wheel (7). A loading plate (9) is provided on the right side of the inner wall of the waste discharge bin (8). A waste shoveling component is provided at the top of the loading plate (9). A pulley (21) is provided inside the waste discharge bin (8). A belt (22) is provided on the outer wall of the pulley (21). Power wheels (23) are provided on both the front and rear sides of the electrostatic wheel (7). A rotating shaft (24) is provided inside the power wheel (23). A waste discharge component (25) is provided on the front surface of the waste discharge bin (8).
2. The electrostatic impurity removal device for tea leaves according to claim 1, characterized in that, The debris-shoveling assembly includes an inner cavity limiting member (10), which is located at the top of the loading plate (9). Inside the inner cavity limiting member (10) is a force-bearing slide rod (11) that can slide left and right. A swing rod (12) is located on the back of the force-bearing slide rod (11). A positioning shaft (13) is located at the bottom end of the swing rod (12). A passive plate (14) is located on the back of the swing rod (12). A debris-moving member (15) is connected to the inner side of the passive plate (14). A debris-storing plate (16) is located at the bottom end of the debris-moving member (15). A longitudinal sliding limiting plate (17) is located on the back of the passive plate (14). A limiting rod (18) is located on the back of the longitudinal sliding limiting plate (17). A load-bearing shaft member (19) is located at the top of the loading plate (9). An eccentric wheel (20) is located inside the load-bearing shaft member (19).
3. The electrostatic impurity removal device for tea leaves according to claim 2, characterized in that, A limiting member is provided on the left side of the force-bearing slide rod (11), and a sliding groove is provided inside the swing rod (12). The limiting member of the force-bearing slide rod (11) can slide up and down inside the sliding groove of the swing rod (12).
4. The electrostatic impurity removal device for tea leaves according to claim 2, characterized in that, A rotatable shaft is provided at the center of the positioning shaft (13). The shaft is connected to the bottom end of the swing rod (12). The swing rod (12) can swing around the shaft.
5. The electrostatic impurity removal device for tea leaves according to claim 2, characterized in that, The top end of the swing rod (12) is provided with a groove, and the front surface of the passive plate (14) is provided with a limiting member. The limiting member of the passive plate (14) can slide up and down inside the groove of the swing rod (12).
6. The electrostatic impurity removal device for tea leaves according to claim 2, characterized in that, The passive plate (14) is provided with a sliding groove on the right side, and the front surface of the longitudinal sliding limiting plate (17) is provided with a limiting member. The passive plate (14) can slide left and right using the limiting member of the longitudinal sliding limiting plate (17).
7. The electrostatic impurity removal device for tea leaves according to claim 2, characterized in that, The longitudinal sliding limiting plate (17) is provided with sliding grooves on both the left and right sides, and the longitudinal sliding limiting plate (17) can slide up and down using the limiting rod (18).
8. The electrostatic impurity removal device for tea leaves according to claim 2, characterized in that, A pulley is provided on the right side of the force-bearing slide rod (11), and a groove is provided on the outer ring of the eccentric wheel (20). The pulley of the force-bearing slide rod (11) can slide in the groove of the eccentric wheel (20).
9. The electrostatic impurity removal device for tea leaves according to claim 1, characterized in that, The pulley (21) is connected to the drive wheel (23) via a belt (22).
10. The electrostatic impurity removal device for tea leaves according to claim 1, characterized in that, The bearing plate (5) has a through hole inside that allows the debris removal component (25) to pass through.