Frame gluing device for heterojunction photovoltaic module production

By working in concert with rotating, lifting and driving components, the adhesive application of heterojunction photovoltaic module frames is automated, solving the problem of slow speed caused by the complexity of the adhesive application process in the existing technology and improving the adhesive application efficiency.

CN223587569UActive Publication Date: 2025-11-25CHUANGU PHOTOVOLTAIC TECH (FUJIAN) CO LTD
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Patent Information

Application Number
CN202422956591.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-25
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The current process of applying adhesive to the frame in the production of heterojunction photovoltaic modules is complex, resulting in a slow application speed.

Method used

A frame adhesive application device that employs rotating, lifting, and driving components in concert enables automated adhesive application to heterojunction photovoltaic modules, achieving adhesive application on all four sides through rotation and movement.

Benefits of technology

The process has been simplified, the glue application time has been reduced, and the glue application speed has been increased.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a frame gluing device for heterojunction photovoltaic module production, which comprises a working table, a rotating assembly is arranged at the bottom of the working table, a placing table is arranged at the top of the working table through the rotating assembly, a lifting assembly is arranged at the top of the working table, and a mounting block is arranged at the top of the working table through the lifting assembly. A pressing plate is rotatably connected to the surface of the mounting block, a driving assembly is arranged on the right side of the workbench, a screw rod is arranged on the right side of the workbench through the driving assembly, a fixing frame is rotatably connected to the surface of the screw rod, the fixing frame is fixedly connected with the workbench, and a moving block is in threaded connection to the surface of the screw rod; the moving block is slidably connected with the fixing frame, and a gluing assembly is arranged at the top of the moving block. The gluing of the four outer side surfaces of the frame of the heterojunction photovoltaic module can be completed without canceling the fixation of the heterojunction photovoltaic module, so that the operation is simple, and the time required for gluing the frame is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of heterojunction photovoltaic module production, especially relates to a frame gluing device for heterojunction photovoltaic module production. BACKGROUND

[0002] Heterojunction photovoltaic module is a kind of high-efficiency solar cell technology, combines the advantages of crystalline silicon cell and thin-film solar cell. It introduces a thin amorphous silicon film on both sides of the crystalline silicon cell, forming a heterostructure, thereby reducing the recombination rate of electron-hole pairs, improving the photoelectric conversion efficiency. In the process of heterojunction photovoltaic module production, there is often a frame installed around the heterojunction photovoltaic module, in order to prevent moisture, often use gluing device to the four outer sides of the frame of heterojunction photovoltaic module for gluing treatment.

[0003] In the process of using the gluing device, the heterojunction photovoltaic module is fixed in the device, then the outer surface of one side of the frame of the heterojunction photovoltaic module is glued by the gluing mechanism in the gluing device, when the gluing of one side frame is completed, the fixing of the heterojunction photovoltaic module is cancelled first, then the next side frame is aligned with the gluing mechanism, the heterojunction photovoltaic module is fixed again, then the side is glued by the gluing mechanism, and then the above operation is repeated to complete the gluing of the four sides. The whole operation process is relatively complex, a lot of time is needed, and the overall speed of the frame gluing is slow, therefore the utility model provides a frame gluing device for heterojunction photovoltaic module production. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of the prior art, the utility model provides a frame gluing device for heterojunction photovoltaic module production to solve the problems raised in the background art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A frame gluing device for heterojunction photovoltaic module production, comprising a workbench, a rotating assembly is arranged at the bottom of the workbench, a placing table is arranged at the top of the workbench through the rotating assembly, a lifting assembly is arranged at the top of the workbench, an installation block is arranged at the top of the workbench through the lifting assembly, a pressing plate is rotatably connected to the surface of the installation block, a driving assembly is arranged at the right side of the workbench, a screw rod is arranged at the right side of the workbench through the driving assembly, a fixing frame is rotatably connected to the surface of the screw rod, the fixing frame is fixedly connected with the workbench, a moving block is threadedly connected to the surface of the screw rod, the moving block is slidably connected with the fixing frame, and a gluing assembly is arranged at the top of the moving block.

[0007] Preferably, the rotating assembly comprises a first motor arranged at the bottom of the workbench, a first gear fixedly installed at the output end of the first motor, a second gear arranged in surface engagement with the first gear, a rotating rod fixedly installed at the inside of the second gear, and the rotating rod is in rotating connection with the workbench.

[0008] Preferably, the lifting assembly comprises a support frame arranged at the top of the workbench, and a hydraulic push rod fixedly installed at the top of the support frame.

[0009] Preferably, the driving assembly comprises an installation plate arranged at the right side of the workbench, a second motor fixedly installed at the right side of the installation plate, a first sprocket fixedly installed at the output end of the second motor, a chain arranged in surface engagement with the first sprocket, a second sprocket arranged in engagement with the inner wall of the chain, and the second sprocket is in fixed connection with the screw rod.

[0010] Preferably, the gluing assembly comprises a first electric push rod arranged at the top of the moving block, a lifting plate fixedly installed at the output end of the first electric push rod, a second electric push rod fixedly installed at the inside of the lifting plate, and a gluing head fixedly installed at the output end of the second electric push rod.

[0011] Preferably, a plurality of support legs are fixedly installed at the bottom of the workbench.

[0012] Preferably, the number of the fixing frames is two, and the two fixing frames are symmetrically distributed.

[0013] Compared with the prior art, the frame gluing device for heterojunction photovoltaic module production has the advantages that the heterojunction photovoltaic module is placed at a suitable position on the placing table, the mounting block and the pressing plate are moved downward by the lifting assembly to press the heterojunction photovoltaic module, then the front and rear sides of the frame of the heterojunction photovoltaic module are glued by the gluing assembly, at the same time, the screw rod is rotated by the driving assembly, the moving block moves left and right along the fixing frame, the gluing assembly moves left and right to complete the gluing of the front and rear sides of the frame, then the placing table is rotated by the rotating assembly, the heterojunction photovoltaic module and the pressing plate are rotated, the heterojunction photovoltaic module is rotated by 90 degrees, then the above operation is repeated to complete the gluing of the other two sides of the frame of the heterojunction photovoltaic module, the gluing of the four outer sides of the frame of the heterojunction photovoltaic module is completed without canceling the fixing of the heterojunction photovoltaic module, the gluing of the two sides of the frame is completed at the same time, the gluing of the four sides is completed by rotating the heterojunction photovoltaic module only once, the operation is simple, the time required for the gluing of the frame of the heterojunction photovoltaic module is reduced, and the overall speed of the gluing of the frame is faster. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1The three-dimensional view of the utility model;

[0015] Figure 2 The utility model Figure 1 The enlarged view of A in the middle;

[0016] Figure 3 The utility model structure is the front view.

[0017] In the drawing: 1, workbench, 2, first motor, 3, first gear, 4, second gear, 5, rotating rod, 6, placing table, 7, support frame, 8, hydraulic push rod, 9, mounting block, 10, pressing plate, 11, mounting plate, 12, second motor, 13, first sprocket, 14, chain, 15, second sprocket, 16, screw rod, 17, fixed frame, 18, moving block, 19, first electric push rod, 20, lifting plate, 21, second electric push rod, 22, gluing head, 23, support leg. Specific implementation

[0018] The technical scheme in the utility model embodiments will be clearly and completely described below with reference to the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0019] Refer to Figures 1-3The utility model provides a frame gluing device for heterojunction photovoltaic module production, including work table 1, the bottom of work table 1 is provided with rotating assembly, work table 1 top is provided with placing table 6 through rotating assembly, work table 1 top is provided with lifting assembly, work table 1 top is provided with mounting block 9 through lifting assembly, the surface rotationally connected of mounting block 9 is connected with pressure plate 10, lifting assembly includes the support frame 7 of setting up in work table 1 top, the hydraulic push rod 8 of fixed mounting is installed at the top of support frame 7, and the output end of hydraulic push rod 8 is fixedly connected with mounting block 9, the downward movement of mounting block 9 and pressure plate 10 is convenient for, to fix heterojunction photovoltaic module in succession, so that the frame of heterojunction photovoltaic module can be more stably coated, and the rotatable connection between pressure plate 10 and mounting block 9, when fixing heterojunction photovoltaic module, will not affect the rotation of heterojunction photovoltaic module, rotating assembly includes the first motor 2 of setting up in work table 1 bottom, the first gear 3 of fixed mounting is installed at the output end of first motor 2, the second gear 4 of meshing is arranged on the surface of first gear 3, the rotating rod 5 of fixed mounting is installed in the second gear 4, and the rotating rod 5 is rotatably connected with work table 1, and the rotating rod 5 is fixedly connected with placing table 6, starts first motor 2, makes first gear 3 rotate, makes second gear 4 rotate, makes rotating rod 5 rotate, makes placing table 6 rotate, makes heterojunction photovoltaic module and pressure plate 10 rotate, and it is convenient for the two sides of unprocessed frame to aim at coating head 22, work table 1 right side is provided with drive assembly, and work table 1 right side is provided with screw rod 16 through drive assembly, drive assembly includes the mounting plate 11 of setting up in work table 1 right side, and the second motor 12 of fixed mounting is installed at the right side of mounting plate 11, and the first sprocket 13 of fixed mounting is installed at the output end of second motor 12, and the chain 14 of meshing is arranged on the surface of first sprocket 13, and the second sprocket 15 of meshing is arranged on the inner wall of chain 14, and the second sprocket 15 is fixedly connected with screw rod 16, so that screw rod 16 can rotate simultaneously, so that moving block 18 can move, so that the two sides of frame can be coated simultaneously by coating assembly, the fixed frame 17 of rotatable connection is installed on the surface of screw rod 16, the number of fixed frame 17 is two, and the two fixed frames 17 are symmetrically distributed, and the fixed frame 17 is fixedly connected with work table 1, and the moving block 18 of screw thread connection is installed on the surface of screw rod 16, and the moving block 18 is slidably connected with fixed frame 17, and the coating assembly is provided on the top of moving block 18, and the coating assembly includes the first electric push rod 19 of setting up in the top of moving block 18, and the lifting plate 20 of fixed mounting is installed at the output end of first electric push rod 19, and the second electric push rod 21 of fixed mounting is installed in lifting plate 20, and the coating head 22 of fixed mounting is installed at the output end of second electric push rod 21, moves coating head 22 and the frame of heterojunction photovoltaic module by second electric push rod 21 contact, and it is coated, and the height of coating head 22 can be adjusted by first electric push rod 19, so that coating head 22 can be better adapted to the frame of heterojunction photovoltaic module and coated, and the support leg 23 of fixed mounting is installed at the bottom of work table 1, and the number of support leg 23 is multiple, and it is convenient for the support of work table 1,The frame glue coating device for heterojunction photovoltaic module production places the heterojunction photovoltaic module on the placing table 6 at a suitable position, moves the mounting block 9 and the pressing plate 10 downward by the lifting assembly to press the heterojunction photovoltaic module, then coats the front and rear sides of the frame of the heterojunction photovoltaic module by the glue coating assembly while rotating the screw rod 16 by the driving assembly to move the moving block 18 left and right along the fixed frame 17 to move the glue coating assembly left and right to complete the coating of the front and rear sides of the frame, then rotates the placing table 6 by the rotating assembly to rotate the heterojunction photovoltaic module and the pressing plate 10, so that the heterojunction photovoltaic module is rotated by 90 degrees, then repeats the above operation to complete the coating of the other two sides of the frame of the heterojunction photovoltaic module, without canceling the fixing of the heterojunction photovoltaic module, the coating of the four outer sides of the frame of the heterojunction photovoltaic module can be completed, and the coating of the two sides of the frame is completed at the same time, and the heterojunction photovoltaic module is rotated only once, so that the coating of the four sides is completed, the operation is simple, the time required for the coating of the frame of the heterojunction photovoltaic module is reduced, and the overall speed of the coating of the frame is faster.

[0020] The electrical components in the present application are connected with the main controller and 220V mains, and the main controller can be a conventional known device such as a computer.

[0021] In use: place the heterojunction photovoltaic module on the placing table 6 at a suitable position, start the hydraulic push rod 8 to move the mounting block 9 downward, move the pressing plate 10 downward, press the heterojunction photovoltaic module by the pressing plate 10, then start the first electric push rod 19 to move the lifting plate 20 up and down, move the second electric push rod 21 to move the glue coating head 22 to a suitable height, start the second electric push rod 21 to move the glue coating head 22 forward and backward to contact the frame of the heterojunction photovoltaic module, then coat the frame by the glue coating head 22, while coating, start the second motor 12 to rotate the first sprocket 13, rotate the second sprocket 15 by the chain 14, rotate the screw rod 16, move the moving block 18 left and right along the fixed frame 17, move the lifting plate 20 left and right by the first electric push rod 19, move the glue coating head 22 left and right by the second electric push rod 21, complete the coating of the front and rear sides of the frame, then start the second electric push rod 21 in reverse to move the glue coating head 22 away from each other to separate from the frame of the heterojunction photovoltaic module, then start the first motor 2 to rotate the first gear 3, rotate the second gear 4, rotate the rotating rod 5, rotate the placing table 6, rotate the heterojunction photovoltaic module and the pressing plate 10, rotate the heterojunction photovoltaic module by 90 degrees, then repeat the above operation to complete the coating of the other two sides of the frame of the heterojunction photovoltaic module.

[0022] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0023] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A frame gluing device for heterojunction photovoltaic module production, comprising a workbench (1), characterized in that, The bottom of the workbench (1) is provided with a rotating assembly, the top of the workbench (1) is provided with a placing table (6) through the rotating assembly, the top of the workbench (1) is provided with a lifting assembly, the top of the workbench (1) is provided with a mounting block (9) through the lifting assembly, the surface of the mounting block (9) is rotatably connected with a pressing plate (10), the right side of the workbench (1) is provided with a driving assembly, the right side of the workbench (1) is provided with a screw rod (16) through the driving assembly, the surface of the screw rod (16) is rotatably connected with a fixing frame (17), the fixing frame (17) is fixedly connected with the workbench (1), the surface of the screw rod (16) is threadedly connected with a moving block (18), the moving block (18) is slidably connected with the fixing frame (17), and the top of the moving block (18) is provided with a gluing assembly.

2. The frame gluing device for heterojunction photovoltaic module production according to claim 1, characterized in that, The rotating assembly comprises a first motor (2) arranged at the bottom of the workbench (1), a first gear (3) fixedly installed at the output end of the first motor (2), a second gear (4) meshingly arranged on the surface of the first gear (3), and a rotating rod (5) fixedly installed in the second gear (4). The rotating rod (5) is rotatably connected with the workbench (1), and the rotating rod (5) is fixedly connected with the placing table (6).

3. The frame gluing device for heterojunction photovoltaic module production according to claim 1, characterized in that, The lifting assembly comprises a support frame (7) arranged at the top of the workbench (1), and a hydraulic push rod (8) fixedly installed at the top of the support frame (7). The output end of the hydraulic push rod (8) is fixedly connected with the mounting block (9).

4. The frame gluing device for heterojunction photovoltaic module production according to claim 1, characterized in that, The driving assembly comprises an installation plate (11) arranged at the right side of the workbench (1), a second motor (12) fixedly installed at the right side of the installation plate (11), a first sprocket (13) fixedly installed at the output end of the second motor (12), a chain (14) meshingly arranged on the surface of the first sprocket (13), a second sprocket (15) meshingly arranged on the inner wall of the chain (14), and a screw rod (16) fixedly connected with the second sprocket (15).

5. The frame gluing device for heterojunction photovoltaic module production according to claim 1, characterized in that, The gluing assembly comprises a first electric push rod (19) arranged at the top of the moving block (18), a lifting plate (20) fixedly installed at the output end of the first electric push rod (19), a second electric push rod (21) fixedly installed in the lifting plate (20), and a gluing head (22) fixedly installed at the output end of the second electric push rod (21).

6. The frame gluing device for heterojunction photovoltaic module production according to claim 1, characterized in that, A supporting leg (23) is fixedly installed at the bottom of the workbench (1), and the number of the supporting legs (23) is plural.

7. The frame gluing device for heterojunction photovoltaic module production according to claim 1, characterized in that, The number of the fixing frames (17) is two, and the two fixing frames (17) are symmetrically distributed.