Rotating disc type product appearance detection machine
By designing a rotary product appearance inspection machine with separate feeding and inspection mechanisms, the problem of existing equipment being unable to simultaneously and efficiently perform size and surface appearance inspections has been solved, achieving efficient inspection and automatic sorting while reducing equipment costs and structural complexity.
Patent Information
- Application Number
- CN202422787247.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing product appearance inspection equipment cannot perform dimensional and surface appearance inspections simultaneously and efficiently. Furthermore, the integration of the feeding device and the inspection mechanism on the same frame results in high equipment costs, complex structure, and vibration affecting inspection accuracy.
Design a rotary product appearance inspection machine, which adopts a separate feeding device and inspection mechanism, including a transparent glass turntable, a rotation drive mechanism, multiple CCD inspection mechanisms, and defective and good product unloading mechanisms, to realize automatic product feeding, alignment, appearance and surface appearance inspection, and automatic sorting through a control system.
It enables efficient inspection of product dimensions and surface appearance, reduces defect rate, simplifies equipment structure, reduces costs, and improves the ability to accurately control product quality.
Smart Images

Figure CN223587734U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to product appearance detection field technology especially is a carousel product appearance detection machine. BACKGROUND
[0002] It is a relatively mature prior art to detect the appearance of products by using a CCD, and in order to improve the appearance detection efficiency of products, a carousel design is adopted, which is a relatively ideal design. For example, a glass carousel fly-pat detection equipment is disclosed in CN 111729863 A, which comprises a support cabinet, a double-track feeding vibration disc, a glass carousel and a guide mechanism. The double-track feeding vibration disc is arranged on the top of the support cabinet, and the double-track feeding vibration disc is provided with a vibration disc track. The glass carousel is arranged on the top of the support cabinet. The guide mechanism is arranged on the top of the support cabinet through a support. The guide mechanism is located between the height CCD mechanism and the vibration disc track. The support cabinet top is provided with a height CCD mechanism, a width CCD mechanism, a height defect collection box, a width defect collection box, a mixed material collection box and a good product collection box in the direction of rotation of the glass carousel. The height CCD mechanism, the width CCD mechanism, the height defect collection box, the width defect collection box, the mixed material collection box and the good product collection box are distributed along the circumference of the glass carousel.
[0003] Now the shape size and surface appearance of products (such as whether the surface is damaged, has stains, gum stains, etc.) need to be detected. The above-mentioned detection equipment can only detect the size of the product, that is, another detection equipment needs to be used to detect the surface appearance of the product. The turnover of the product during detection and the storage of multiple equipment in the workshop are not conducive to the control of production cost.
[0004] In addition, the existing detection equipment has its feeding device and detection mechanism arranged on the same rack. The feeding device is single. Taking the glass carousel fly-pat detection equipment disclosed in CN 111729863 A as an example, if the feeding device is changed, the structure and arrangement of the detection device on the whole rack need to be changed accordingly, resulting in that the detection equipment with different feeding modes needs to be specially designed, the equipment cost is high, and the equipment cannot be flexibly combined and used. Moreover, if the feeding device is a vibration disc, the vibration is large, which has a negative impact on the detection mechanism. If a vibration isolation design is specially performed, the equipment structure complexity is increased.
[0005] Therefore, it is necessary to study a new technical scheme to solve the above problems. UTILITY MODEL CONTENT
[0006] Therefore, the disc type product appearance detection machine has the advantages that product appearance size detection and product surface appearance detection are realized, the detected products are automatically sorted, the re-measuring and discharging mechanism is added, the defective rate is reduced, and the product quality can be more accurately controlled.
[0007] To achieve the above object, the utility model adopts the following technical scheme:
[0008] A disc type product appearance detection machine, which comprises a rack and a control system, a feeding device, a disc device, a product guiding mechanism, a CCD detection mechanism, a defective product discharging mechanism, a good product discharging mechanism and a re-measuring and discharging mechanism arranged on the rack.
[0009] The rack comprises a first rack and a second rack located at the side of the first rack at intervals, the disc device, the product guiding mechanism, the CCD detection mechanism, the defective product discharging mechanism, the good product discharging mechanism and the re-measuring and discharging mechanism are arranged on the first rack, and the feeding device is arranged on the second rack.
[0010] The disc device comprises a horizontally arranged transparent glass disc, a rotating base and a rotating driving mechanism, the transparent glass disc is installed on the rotating base, and the rotating driving mechanism drives the rotating base and the transparent glass disc to horizontally rotate; the feeding device, the product guiding mechanism, the CCD detection mechanism, the defective product discharging mechanism, the good product discharging mechanism and the re-measuring and discharging mechanism are arranged at intervals around the outer periphery of the transparent glass disc; and the CCD detection mechanism has at least two types, one is a product appearance size detection mechanism, and the other is a product surface appearance detection mechanism.
[0011] As a preferred scheme, the feeding device comprises a vibrating tray, the output end of the vibrating tray is connected with a linear output track, the linear output track extends above the transparent glass disc, so that the product falls from the extended end of the linear output track to the transparent glass disc.
[0012] As a preferred solution, the product guiding mechanism comprises a first base, a first vertical stand, a first lifting seat and a guiding stopper; the first base is provided with a first guide rail extending along the radial direction of the transparent glass turntable, the bottom of the first vertical stand is mounted on the first guide rail, the first vertical stand can be adjusted in position along the extension direction of the first guide rail and locked in position by a first adjusting locking screw; the first vertical stand is provided with a second guide rail extending vertically, the first lifting seat is mounted on the second guide rail, and the first lifting seat can be adjusted in position along the extension direction of the second guide rail; the guiding stopper is mounted on the first lifting seat, and the guiding stopper is located above the transparent glass turntable to form a stop position for the side of the product, thereby guiding the product.
[0013] As a preferred solution, the position of the guiding stopper relative to the first lifting seat is adjustable.
[0014] As a preferred solution, the guiding stopper is provided with two or more than two, which are arranged in a circumferential adjacent interval on the outer periphery of the transparent glass turntable.
[0015] As a preferred solution, the CCD detection mechanism is provided with a plurality of first CCD detection mechanisms, second CCD detection mechanisms and third CCD detection mechanisms; the first CCD detection mechanism, the second CCD detection mechanism and the third CCD detection mechanism are arranged in a circumferential interval on the outer periphery of the transparent glass turntable.
[0016] The first CCD detection mechanism comprises a first CCD lens for upward shooting, and the first CCD lens is located below the transparent glass turntable.
[0017] The second CCD detection mechanism comprises a second CCD lens for downward shooting, and the second CCD lens is located above the transparent glass turntable.
[0018] The third CCD detection mechanism comprises a third CCD lens for radial shooting along the transparent glass turntable, the third CCD lens is located on the outer periphery of the transparent glass turntable, and the third CCD lens is arranged towards the transparent glass turntable.
[0019] As a preferred solution, the defective product discharging mechanism, the good product discharging mechanism and the retesting discharging mechanism each comprise a discharging box and a material blowing assembly blowing towards the discharging box.
[0020] As a preferred solution, the rotating drive mechanism is a rotating motor mounted below the rotating base; the top periphery of the rotating base is connected with a plurality of support columns arranged vertically along the periphery of the rotating base at intervals, the top of the support column is connected with a reference gasket ring, the inner diameter of the reference gasket ring is smaller than the outer diameter of the rotating base, the outer diameter of the reference gasket ring is larger than the outer diameter of the rotating base, the transparent glass turntable is mounted on the top of the reference gasket ring, the transparent glass turntable is annular, the inner diameter of the transparent glass turntable is larger than the inner diameter of the reference gasket ring and smaller than the outer diameter of the reference gasket ring, the outer diameter of the transparent glass turntable is larger than the outer diameter of the reference gasket ring, and the rotating base, the reference gasket ring and the transparent glass turntable are coaxially arranged.
[0021] As a preferred solution, the auxiliary light source assembly is further included, which comprises an auxiliary light source frame and an auxiliary light source mounted on the auxiliary light source frame, the auxiliary light source frame is mounted on the rack and located at the periphery of the transparent glass turntable, an extension arm extending towards the center of the transparent glass turntable is connected to the auxiliary light source frame, the auxiliary light source is mounted at the extension end of the extension arm, the auxiliary light source is located in the inner ring surrounding area of the transparent glass turntable, and the auxiliary light source irradiates towards the outer ring side of the transparent glass turntable through the gap between adjacent support columns.
[0022] The utility model discloses have obvious advantage and beneficial effect compared with prior art, specifically speaking, from above technical scheme can know, it is mainly through the setting of control system, feeding device, carousel device, product guide mechanism, CCD detection mechanism, defective product unloading mechanism, good product unloading mechanism, retest unloading mechanism, realize the automatic feeding of product, guide, product appearance size detection, product surface appearance detection to the product after detection automatic sorting, increase retest unloading mechanism, reduce the defective rate, and can more accurate control to product quality.
[0023] And, the carousel type product appearance detection machine has the advantages of simple structure, easy adjustment, low cost and high practicability, and can be used for various regular small products.
[0024] In order to more clearly illustrate the structural features and effects of the utility model, the utility model will be described in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is the perspective view of the carousel type product appearance detection machine of the embodiment of the utility model;
[0026] Figure 2is the main body structure view of the rotary table type product appearance detection machine of the embodiment of the utility model (not show the cover of first frame);
[0027] Figure 3 is the top view of the rotary table type product appearance detection machine of the embodiment of the utility model (not show the cover of first frame);
[0028] Figure 4 is the three-dimensional view of the product guide mechanism of the rotary table type product appearance detection machine of the embodiment of the utility model;
[0029] Figure 5 is the three-dimensional view of the first CCD detection mechanism of the rotary table type product appearance detection machine of the embodiment of the utility model;
[0030] Figure 6 is the three-dimensional view of the second CCD detection mechanism of the rotary table type product appearance detection machine of the embodiment of the utility model;
[0031] Figure 7 is the three-dimensional view of the third CCD detection mechanism of the rotary table type product appearance detection machine of the embodiment of the utility model;
[0032] Figure 8 is the cross section view of the rotary table device of the rotary table type product appearance detection machine of the embodiment of the utility model.
[0033] The figure mark explanation: first frame 1, second frame 2, loading device 3, vibration tray 31, linear output track 32, rotary table device 4, transparent glass rotary table 41, rotary base 42, rotary drive mechanism 43, support column 44, reference gasket ring 45, product guide mechanism 5, first base 51, first stand 52, first lifting seat 53, guide stopper 54, CCD detection mechanism 6, first CCD lens 61, second base 62, second stand 63, second lifting seat 64, light source 65, light source adjusting assembly 66, second CCD lens 67, third CCD lens 68, auxiliary light source frame 691, auxiliary light source 692, extension arm 693, defective product unloading mechanism 7, good product unloading mechanism 8, retest unloading mechanism 9. Specific implementation
[0034] Please refer to Figures 1 to 8 It shows the specific structure of the embodiment of the utility model.
[0035] In the description of the utility model, need explanation, the term "upper", "lower", "left", "right" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and is not instructing or implying the device or element indicated must have a particular orientation, with a particular orientation structure and operation, therefore cannot be understood as the restriction of the utility model.
[0036] A carousel product appearance detection machine, mainly used for CCD appearance detection of small products, such as plastic shells, suitable for products with regular shape (such as square). The carousel product appearance detection machine comprises a rack and a control system, a feeding device 3, a carousel device 4, a product guide mechanism 5, a CCD detection mechanism 6, a defective product unloading mechanism 7, a good product unloading mechanism 8, and a re-measuring unloading mechanism 9 arranged on the rack. The CCD detection mechanism has at least two kinds, one is a product appearance size detection mechanism, and the other is a product surface appearance detection mechanism. The control system is connected to the feeding device 3, the carousel device 4, the product guide mechanism 5, the CCD detection mechanism, the defective product unloading mechanism 7, the good product unloading mechanism, and the re-measuring unloading mechanism 9, realizing automatic control of each functional mechanism.
[0037] Specifically:
[0038] The rack comprises a first rack 1 and a second rack 2 located at the side of the first rack 1, the control system, the carousel device 4, the product guide mechanism 5, the CCD detection mechanism, the defective product unloading mechanism 7, the good product unloading mechanism, and the re-measuring unloading mechanism 9 are all arranged on the first rack 1, and the feeding device 3 is arranged on the second rack 2.
[0039] The rotating disc device 4 comprises a horizontally arranged transparent glass rotating disc 41, a rotating base 42 and a rotating driving mechanism 43, the transparent glass rotating disc 41 is installed on the rotating base 42, and the rotating driving mechanism 43 drives the rotating base 42 and the transparent glass rotating disc 41 to rotate horizontally; the feeding device 3, the product guiding mechanism 5, the CCD detection mechanism, the defective product discharging mechanism 7, the good product discharging mechanism 8 and the retesting discharging mechanism 9 are arranged in sequence around the outer periphery of the transparent glass rotating disc 41. Preferably, the rotating driving mechanism 43 is a rotating motor, which is installed below the rotating base 42; the rotating base 42 is a metal die casting, and a plurality of support columns 44 are connected to the top periphery of the rotating base 42, the support columns 44 are vertically arranged and arranged at intervals along the periphery of the rotating base 42, the top of the support column 44 is connected to a reference grommet 45, the reference grommet 45 is bakelite, which has high mechanical strength, good insulation, heat resistance and corrosion resistance, the inner diameter of the reference grommet 45 is smaller than the outer diameter of the rotating base 42, the outer diameter of the reference grommet 45 is larger than the outer diameter of the rotating base 42, the transparent glass rotating disc 41 is installed on the top of the reference grommet 45, the transparent glass rotating disc 41 is annular, the inner diameter of the transparent glass rotating disc 41 is larger than the inner diameter of the reference grommet 45 and smaller than the outer diameter of the reference grommet 45, the outer diameter of the transparent glass rotating disc 41 is larger than the outer diameter of the reference grommet 45, and the rotating base 42, the reference grommet 45 and the transparent glass rotating disc 41 are coaxially arranged. In this way, in actual production of the equipment, the rotating base 42 can be made of metal die casting, which is easy to produce and can be designed with a bottom rib to strengthen the structural strength of the rotating base 42. Considering the surface precision (surface size deformation, etc.) of the metal die casting, the reference grommet 45 made of bakelite is used as the installation reference of the transparent glass rotating disc 41, and the plurality of support columns 44 are used to connect and support between the reference grommet 45 and the rotating base 42, which can ensure the position precision of the top surface of the reference grommet 45, and further ensure the position precision of the top surface of the transparent glass rotating disc 41, thereby providing an accurate bearing surface for the product.
[0040] The feeding device 3 comprises a vibrating tray 31, the output end of the vibrating tray 31 is connected with a linear output track 32, the linear output track 32 extends above the transparent glass turntable 41, and the linear output track keeps a distance from the transparent glass turntable 41 to avoid interference with the horizontal rotation of the transparent glass turntable 41, so that the product falls from the extended end of the linear output track to the transparent glass turntable 41, thereby realizing the feeding of the product. Since the vibrating tray vibrates greatly when working, the feeding device 3 is arranged on the second rack 2 to avoid negative effects on the control system, the turntable device 4, the product guide mechanism 5, the CCD detection mechanism, the defective product unloading mechanism 7, the good product unloading mechanism, and the re-measuring unloading mechanism 9 on the second rack 2, and different feeding devices 3 can be replaced as needed.
[0041] The product guide mechanism 5 comprises a first base 51, a first stand 52, a first lifting seat 53 and a guide stopper 54. The first base 51 is provided with a first guide rail extending along the radial direction of the transparent glass turntable 41. The bottom of the first stand 52 is mounted on the first guide rail. The first stand 52 can be adjusted in position along the extension direction of the first guide rail and locked in position by a first adjusting and locking screw. Specifically, the first guide rail is a protruding strip on the top of the first base 51. Correspondingly, a matching strip-shaped slot is provided on the bottom of the first stand 52. The first adjusting and locking screw is mounted on the side of the bottom of the first stand 52 and can extend into the strip-shaped slot. When the position needs to be adjusted, the first adjusting and locking screw is loosened so that the inner end of the first adjusting and locking screw is away from the side of the protruding strip. At this time, the first stand 52 can be freely displaced along the extension direction of the first guide rail. After moving to the desired position, the first adjusting and locking screw is tightened so that the inner end of the first adjusting and locking screw is tightly locked against the side of the protruding strip to lock the current position. A second guide rail extending vertically is provided on the first stand 52. The first lifting seat 53 is mounted on the second guide rail. The first lifting seat 53 can be adjusted in position along the extension direction of the second guide rail. Specifically, a lifting adjusting screw is provided on the top of the first stand 52. The second guide rail is a protruding strip on the first stand 52. An avoiding slot extending upward and downward is provided on the protruding strip. The lifting adjusting screw extends downward into the avoiding slot. The first lifting seat 53 has a strip-shaped slot matched with the second guide rail and an inner thread connection part on the screw rod of the lifting adjusting screw. When the lifting adjusting screw is rotated, the inner thread connection part is correspondingly displaced upward and downward along the screw rod of the lifting adjusting screw. The inner thread connection part is displaced upward and downward along the avoiding slot. The guide stopper 54 is mounted on the first lifting seat 53 and located above the transparent glass turntable 41 to form a stop position for the side of the product. When the product falls from the extension end of the straight output track to the transparent glass turntable 41, the product will rotate with the transparent glass turntable 41 to the position of the product guide mechanism 5. The product is stopped and positioned by the guide stopper 54. The orientation of the product on the transparent glass turntable 41 is adjusted to guide the product. Generally, the position of the guide stopper 54 relative to the first lifting seat 53 is adjustable. For example, the position can be adjusted along the radial direction of the transparent glass turntable 41. The adjustment method can be manual or automatic. A small air cylinder can be installed to automatically adjust the position (switch the position). An adjustment slot extending radially can be provided on the first lifting seat 53 to adjust the mounting position of the guide stopper 54 along the adjustment slot. In addition, the height of the guide stopper 54 can be adjusted to meet the guiding needs of products of different thicknesses.Preferably, the guide stopper 54 is provided with two or more than two, which are arranged at adjacent intervals and are arranged at the outer periphery of the transparent glass turntable 41 in circumferential direction to guide the product multiple times. The guide stopper 54 is detachably mounted on the first lifting seat 53, and the guide stopper 54 is a cylindrical member or an arc-shaped member. The cylindrical member has a convex arc surface on the side facing the center of the transparent glass turntable 41, and the convex arc surface of the cylindrical member is used to guide the product. The arc-shaped member is arranged to match the periphery of the transparent glass turntable 41, and the arc-shaped member has a concave arc surface on the side facing the center of the transparent glass turntable 41. The concave arc surface of the arc-shaped member is used to guide the product to have the same direction as the rotation of the transparent glass turntable 41, so as to overcome the inertia of the product when falling from the extended end of the straight output track.
[0042] The CCD detection mechanism is provided with a plurality of first, second and third CCD detection mechanisms, which are arranged at the outer periphery of the transparent glass turntable 41 in circumferential direction. In this way, the top, bottom and outer side of the product can be detected, and the photographed images can be automatically compared in the control system to detect and evaluate the surface stains, glue stains, defects and size of the product. The number of first, second and third CCD detection mechanisms is not limited, because in actual application, the detection of stains, glue stains and defects on one side of the product can be realized by one CCD detection mechanism, and the size evaluation of the side can be realized by another CCD detection mechanism.
[0043] The first CCD detection mechanism comprises a first CCD lens 61 for upward shooting, which is located below the transparent glass turntable 41. The first CCD detection mechanism further comprises a second base 62, a second stand 63 and a second lifting seat 64. The second stand 63 is installed on the second base 62 and can be adjusted along the radial guide rail on the second base 62. The specific adjustment structure can refer to the adjustment position structure of the first stand 52 relative to the first base 51. The first CCD lens 61 is arranged on the second lifting seat 64, which is installed on the second stand 63 and can be adjusted along the vertical guide rail of the second stand 63. The specific adjustment structure can refer to the adjustment position structure of the first stand 52 relative to the first base 51. Of course, an adapter seat can be further connected to the second lifting seat 64. The first CCD lens 61 is installed on the adapter seat. By adjusting the position of the first CCD lens 61 on the adapter seat, the position adjustment of the first CCD lens 61 is more flexible. The second stand 63 is further provided with a light source 65, which is installed on a light source holder. The height of the light source holder relative to the second stand 63 can be adjusted to obtain different illumination effects. A light source adjusting assembly 66 is arranged below the transparent glass turntable 41 and between the light source and the first CCD lens 61. Similarly, the height of the light source adjusting assembly is adjustable.
[0044] The second CCD detection mechanism comprises a second CCD lens 67 for downward shooting, which is located above the transparent glass turntable 41. The second CCD detection mechanism further comprises a third base, a third stand and a third lifting seat. The third stand is installed on the third base and can be adjusted along the radial guide rail on the third base. The specific adjustment structure can refer to the adjustment position structure of the first stand 52 relative to the first base 51. The second CCD lens is arranged on the third lifting seat, which is installed on the third stand and can be adjusted along the vertical guide rail of the third stand. The specific adjustment structure can refer to the adjustment position structure of the first stand 52 relative to the first base 51. Of course, an adapter seat can be further connected to the third lifting seat. The third CCD lens is installed on the adapter seat. By adjusting the position of the second CCD lens on the adapter seat, the position adjustment of the second CCD lens is more flexible. The third stand is further provided with a light source, which is installed on a light source holder. The height of the light source holder relative to the third stand can be adjusted to obtain different illumination effects. A light source adjusting assembly is arranged above the transparent glass turntable 41 and between the light source and the second CCD lens. Similarly, the height of the light source adjusting assembly is adjustable.
[0045] The third CCD detection mechanism includes a third CCD lens 68 radially photographing the transparent glass turntable 41, the third CCD lens 68 is located at the outer periphery of the transparent glass turntable 41, and the third CCD lens is arranged towards the transparent glass turntable 41. The third CCD detection mechanism further includes a fourth base, a fourth stand, a fourth lifting seat and a fifth stand, the fourth stand is installed on the fourth base and can be adjusted in position along the radial guide rail on the fourth base, and the specific adjustment structure can refer to the adjustment position structure of the first stand 52 relative to the first base 51. The fourth CCD lens is arranged on the fourth lifting seat, the fourth lifting seat is installed on the fourth stand and can be adjusted in position along the vertical guide rail of the fourth stand, and the specific adjustment structure can refer to the adjustment position structure of the first stand 52 relative to the first base 51, or the adjustment position structure of the first lifting seat 53 relative to the first stand 52. The fifth stand is installed on the fourth base and can be adjusted in position along the radial guide rail on the fourth base, and the specific adjustment structure can refer to the adjustment position structure of the first stand 52 relative to the first base 51. The fifth stand is provided with a light source.
[0046] Further comprising an auxiliary light source assembly, the auxiliary light source assembly includes an auxiliary light source frame 691 and an auxiliary light source 692 installed on the auxiliary light source frame 691, the auxiliary light source frame 691 is installed on the first rack and located at the periphery of the transparent glass turntable 41, the auxiliary light source frame 691 is connected with an extension arm 693 extending towards the center of the transparent glass turntable 41, the auxiliary light source 692 is installed at the extension end of the extension arm 693, the auxiliary light source 692 is located in the inner ring surrounding area of the transparent glass turntable 41, and the auxiliary light source irradiates towards the outer ring side of the transparent glass turntable 41 through the gap between the adjacent support columns 44, which better meets the lighting environment requirement of CCD detection. Generally, the auxiliary light source can be designed to be adjustable in position and / or angle relative to the extension arm, so that the irradiation position of the auxiliary light source can be adjusted according to the different number of CCD detection stations required by different products. Moreover, the height of the extension arm relative to the auxiliary light source frame can be adjusted, which can refer to the adjustment position structure of the first lifting seat 53 relative to the first stand 52.
[0047] In addition, the defective product discharging mechanism 7, the good product discharging mechanism 8 and the retesting discharging mechanism 9 each include a discharging box and a blowing assembly blowing air towards the discharging box to blow the products into the corresponding discharging box. The products screened by the defective product discharging mechanism 7 are mainly products with unqualified size, surface defects, surface stains and obvious stains. The products screened by the good product discharging mechanism are qualified in multiple detection aspects. The products screened by the retesting discharging mechanism 9 are mainly products with qualified size, no surface defects, a small amount of surface stains and stains.
[0048] The utility model discloses a design emphasis lies in, it mainly is through the setting of control system, feeding device 3, carousel device 4, product guide mechanism 5, CCD detection mechanism, defective product unloading mechanism 7, good product unloading mechanism, retest unloading mechanism 9, realized the automatic feeding of product, guide, product appearance size detection, product surface appearance detection to the product after detection automatic sorting, increase retest unloading mechanism 9, reduce the rate of nonconformity, and the product quality can be more accurate control. And, the carousel type product appearance detection machine of the utility model, the structure of each functional mechanism is simple, easy to adjust, and the cost is lower, and the practicality is stronger, can be used for the small -size product of the more regular appearance of a plurality.
[0049] The above is only the preferred embodiment of the utility model, and does not make any limitation on the technical range of the utility model, so any slight modification, equivalent change and modification made according to the technical essence of the utility model to the above embodiment still belong to the range of the technical scheme of the utility model.
Claims
1. A carousel product appearance inspection machine characterized by: The machine frame comprises a first machine frame and a second machine frame which is located at a side of the first machine frame at a distance, the turntable device, the product guiding mechanism, the CCD detection mechanism, the defective product discharging mechanism, the good product discharging mechanism and the re-measuring discharging mechanism are arranged on the first machine frame, and the feeding device is arranged on the second machine frame. The machine frame comprises a first machine frame and a second machine frame which is located at a side of the first machine frame at a distance, the turntable device, the product guiding mechanism, the CCD detection mechanism, the defective product discharging mechanism, the good product discharging mechanism and the re-measuring discharging mechanism are arranged on the first machine frame, and the feeding device is arranged on the second machine frame. The turntable device comprises a horizontally arranged transparent glass turntable, a rotating base and a rotating driving mechanism, the transparent glass turntable is installed on the rotating base, and the rotating driving mechanism drives the rotating base and the transparent glass turntable to horizontally rotate; the feeding device, the product guiding mechanism, the CCD detection mechanism, the defective product discharging mechanism, the good product discharging mechanism and the re-measuring discharging mechanism are arranged at a distance around the periphery of the transparent glass turntable in sequence; the CCD detection mechanism comprises at least two kinds, one is a product appearance size detection mechanism, and the other is a product surface appearance detection mechanism.
2. The carousel product appearance inspection machine of claim 1, wherein: The feeding device comprises a vibrating tray, the output end of the vibrating tray is connected with a linear output track, the linear output track extends above the transparent glass turntable, so that the product falls from the extension end of the linear output track to the transparent glass turntable.
3. The carousel product appearance inspection machine of claim 1, wherein: The product guiding mechanism comprises a first base, a first stand, a first lifting seat and a guiding stop piece; the first base is provided with a first guide rail extending along the radial direction of the transparent glass turntable, the bottom of the first stand is installed on the first guide rail, the first stand can be adjusted in position along the extension direction of the first guide rail and locked in position by a first adjusting locking screw; the first stand is provided with a second guide rail extending vertically, the first lifting seat is installed on the second guide rail, and the first lifting seat can be adjusted in position along the extension direction of the second guide rail; the guiding stop piece is installed on the first lifting seat, and the guiding stop piece is located above the transparent glass turntable to form a stop position for the side surface of the product and play a guiding role for the product.
4. The carousel product appearance inspection machine of claim 3, wherein: The position of the guiding stop piece relative to the first lifting seat is adjustable.
5. A carousel product appearance inspection machine according to claim 3 or 4, characterised in that: The guiding stop piece is provided with two or more than two, which are arranged at a distance along the circumferential direction of the periphery of the transparent glass turntable.
6. The carousel product appearance inspection machine of claim 1, wherein: The CCD detection mechanism is provided with a plurality of first CCD detection mechanisms, second CCD detection mechanisms and third CCD detection mechanisms; The first CCD detection mechanism, the second CCD detection mechanism and the third CCD detection mechanism are arranged at a distance along the circumferential direction of the periphery of the transparent glass turntable; The first CCD detection mechanism comprises a first CCD lens which is upwardly shot, and the first CCD lens is located below the transparent glass turntable; The second CCD detection mechanism comprises a second CCD lens facing downward, which is located above the transparent glass turntable. The third CCD detection mechanism comprises a third CCD lens facing the transparent glass turntable and located at the periphery of the transparent glass turntable.
7. The carousel product appearance inspection machine of claim 1, wherein: The defective product discharging mechanism, the qualified product discharging mechanism and the retesting discharging mechanism each comprise a discharging box and a blowing component facing the discharging box.
8. The carousel product appearance inspection machine of claim 1, wherein: The rotating driving mechanism is a rotating motor, which is installed below the rotating base. The top periphery of the rotating base is connected with a plurality of support columns, which are vertically arranged and spaced along the periphery of the rotating base. The top of the support column is connected with a reference gasket ring, the inner diameter of which is smaller than the outer diameter of the rotating base, and the outer diameter of which is larger than the outer diameter of the rotating base. The transparent glass turntable is installed on the top of the reference gasket ring. The transparent glass turntable is annular, and the inner diameter of the transparent glass turntable is larger than the inner diameter of the reference gasket ring and smaller than the outer diameter of the reference gasket ring. The outer diameter of the transparent glass turntable is larger than the outer diameter of the reference gasket ring. The rotating base, the reference gasket ring and the transparent glass turntable are coaxially arranged.
9. The carousel product appearance inspection machine of claim 8, wherein: The auxiliary light source assembly comprises an auxiliary light source frame and an auxiliary light source installed on the auxiliary light source frame. The auxiliary light source frame is installed on the rack and located at the periphery of the transparent glass turntable. An extension arm extending towards the center of the transparent glass turntable is connected to the auxiliary light source frame. The auxiliary light source is installed at the extension end of the extension arm. The auxiliary light source is located in the inner ring surrounding area of the transparent glass turntable and irradiates towards the outer ring side of the transparent glass turntable through the gap between adjacent support columns.
10. The carousel product appearance inspection machine of claim 1, wherein: The control system is installed on the first rack.
Citation Information
Patent Citations
Glass rotary disc flight shooting detection equipment
CN111729863A