Stainless steel keyboard assembly pretreatment device

By designing a pre-processing device for stainless steel keyboard assembly, and utilizing a combination of ultrasonic cleaning tank, lifting components, and stepping groups, automated cleaning of stainless steel keyboard panels was achieved. This solved the problems of low cleaning efficiency and poor flowability in existing technologies, improving cleaning efficiency and reducing labor intensity.

CN223587886UActive Publication Date: 2025-11-25LUOYANG PUTIAN TELEPHONE EQUIP MFG CO LTD
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Patent Information

Application Number
CN202423003814.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-25
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing stainless steel keyboard panels are inefficient to clean before assembly. Manual cleaning is time-consuming and labor-intensive, and ultrasonic cleaning has poor fluidity, resulting in incomplete cleaning and requiring secondary treatment.

Method used

Design a pre-processing device for stainless steel keyboard assembly, comprising an ultrasonic cleaning tank, a lifting assembly, and a stepping assembly. The device uses a hydraulic cylinder to drive a U-shaped plate and a connecting plate to achieve automated movement and cleaning of the stainless steel keyboard panel. Combined with a geared motor and synchronous belt drive, it enables continuous operation.

Benefits of technology

It improves the cleaning efficiency of stainless steel keyboard panels, reduces the labor intensity of workers, realizes automated continuous operation, and ensures cleaning results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stainless steel keyboard assembly pretreatment device, and relates to the technical field of stainless steel keyboard production, the stainless steel keyboard assembly pretreatment device comprises an ultrasonic cleaning pool, jacking assemblies are arranged on the two sides of the ultrasonic cleaning pool, avoiding grooves are formed in the two sides of the interior of the ultrasonic cleaning pool, and two supporting plates are arranged on the front side and the rear side of the interior of the ultrasonic cleaning pool; hanging frames are arranged at the upper ends of the two supporting plates, and stepping sets are arranged on the sides, away from the ultrasonic cleaning pool, of the supporting plates. According to the stainless steel keyboard panel cleaning device, the stainless steel keyboard panel on the hanging frame can move in the ultrasonic cleaning pool through the arrangement of the stepping set, the stainless steel keyboard panel needing to be cleaned can be moved into the cleaning pool through the arrangement of the jacking assembly, the cleaned stainless steel keyboard panel is jacked out of the ultrasonic cleaning pool, and therefore continuous operation is achieved; the cleaning efficiency of the stainless steel keyboard panel is improved, and the labor intensity of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The application relates to the production technology of a stainless steel keyboard, in particular to a stainless steel keyboard pre-assembly treatment device. BACKGROUND

[0002] As an indispensable device, the existing refueling machine widely adopts a plastic film type key keyboard. Since the refueling machine key keyboard is used very frequently, the plastic film type key keyboard is quickly worn out, greatly affecting the use. When the wear is serious, the keyboard must be replaced, which brings great inconvenience to the user and has a high replacement cost, and greatly affects the refueling work. Therefore, the current refueling machine gradually starts to use a metal keyboard. The service life of the metal keyboard is obviously improved. The panel of the metal keyboard is made of a stainless steel plate. The stainless steel panel is beautiful and elegant.

[0003] Before the stainless steel keyboard panel is assembled, the stainless steel keyboard panel often needs to be cleaned to remove oil stains and impurities on the stainless steel keyboard panel. In the existing cleaning process, manual cleaning is often used, which is time-consuming and labor-intensive. Alternatively, a lifting tool is used to place a net frame containing the stainless steel keyboard panel in an ultrasonic cleaning tank for cleaning. This method has poor flow, and the panel cannot be cleaned at the contact position. Therefore, a stainless steel keyboard pre-assembly treatment device is needed to solve such problems. SUMMARY

[0004] The technical problem to be solved by the application is to overcome the defects of the prior art and provide a stainless steel keyboard pre-assembly treatment device which can effectively solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: a stainless steel keyboard pre-assembly treatment device, comprising an ultrasonic cleaning tank, the ultrasonic cleaning tank is provided with a jacking assembly on both sides, the ultrasonic cleaning tank is provided with an avoiding groove on both sides inside, the ultrasonic cleaning tank is provided with two supporting plates on both sides inside, the two supporting plates are provided with a hanging rack on the upper end, and the supporting plate is provided with a stepping group on the side away from the ultrasonic cleaning tank.

[0006] The stepping group mainly comprises a stepping plate, a stepping tooth, a rotating wheel, a connecting shaft and a driving group, the stepping plate is arranged on the side away from the ultrasonic cleaning tank of the supporting plate, the upper end of the stepping plate is provided with the stepping tooth, one end of the stepping plate is provided with two connecting shafts, one end of the connecting shaft is connected with the rotating wheel, and the rotating wheel is arranged away from the center of the rotating wheel, one end of the rotating wheel is rotatably connected with the ultrasonic cleaning tank through a first shaft, and the first shaft penetrates the ultrasonic cleaning tank and is connected with the driving group.

[0007] Further, the driving group is mainly composed of a reduction motor, a synchronous wheel, a synchronous belt and a mounting rack, one end of the first shaft is provided with a synchronous wheel, two synchronous wheels are connected through a synchronous belt, one synchronous wheel is provided with a mounting rack outside, the mounting rack is fixed on the ultrasonic cleaning tank, one end of the mounting rack is provided with a reduction motor, and the power output end of the reduction motor penetrates the mounting plate and is connected with the synchronous wheel.

[0008] Further, the hanger is mainly composed of a lap rod, a hanger body and a hanging hole, the hanger body is in U shape, the two ends of the hanger body are provided with lap rods, the lower surfaces of the lap rods are in contact with the supporting plates, and the bottom of the hanger body is provided with a hanging hole.

[0009] Further, the jacking assembly is mainly composed of a hydraulic cylinder, a U-shaped plate, a connecting plate and a top plate, the hydraulic cylinder is fixed on the ultrasonic cleaning tank through a mounting seat, the telescopic end of the hydraulic cylinder is connected with the U-shaped plate, the upper end of the U-shaped plate is provided with the connecting plate, the connecting plate extends into the ultrasonic cleaning tank and is in sliding connection with the ultrasonic cleaning tank, and the upper end of the connecting plate extending into the ultrasonic cleaning tank is provided with the top plate.

[0010] Further, the top plate of one of the jacking assemblies is provided with a discharging plate, and the top plate of the other jacking assembly is provided with a flow guide plate.

[0011] Further, the flow guide plate is fixed on the inner wall of the ultrasonic cleaning tank, and there is a avoiding space between the flow guide plate and the top plate.

[0012] Compared with the prior art, through the arrangement of the stepping group, the stainless steel keyboard panel on the hanger can move in the ultrasonic cleaning tank, and through the arrangement of the jacking assembly, the stainless steel keyboard panel to be cleaned can be moved into the cleaning tank, and the cleaned stainless steel keyboard panel can be jacked out of the ultrasonic cleaning tank, so that continuous operation is realized, the cleaning efficiency of the stainless steel keyboard panel is improved, and the labor intensity of workers is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structural view of the application;

[0014] Figure 2 It is a front view of the application;

[0015] Figure 3 It is a top view of the application;

[0016] Figure 4 It is a structural view of the jacking assembly of the parts;

[0017] Figure 5 It is a structural view of the stepping group of the parts.

[0018] In the figure: 1 ultrasonic cleaning pool, 2 avoidance groove, 3 jacking assembly, 4 guide plate, 5 hanger, 6 step group, 7 drive group, 8 support plate, 9 hydraulic cylinder, 10 U-shaped plate, 11 blanking plate, 12 connecting plate, 13 top plate, 14 step plate, 15 step tooth, 16 lap rod, 17 hanger main body, 18 hanging hole, 19 speed reducer motor, 20 synchronous wheel, 21 synchronous belt, 22 runner, 23 connecting shaft. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is described with the upper side as the upper side). All other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of the present application. Figure 2

[0020] Please refer to Figures 1-5 The present application provides a technical scheme of a stainless steel keyboard pre-assembly treatment device: a stainless steel keyboard pre-assembly treatment device, comprising an ultrasonic cleaning pool 1, and jacking assemblies 3 are arranged on both sides of the ultrasonic cleaning pool 1.

[0021] The jacking assembly 3 mainly comprises a hydraulic cylinder 9, a U-shaped plate 10, a connecting plate 12 and a top plate 13. The hydraulic cylinder 9 is fixed on the ultrasonic cleaning pool 1 through a mounting seat. The telescopic end of the hydraulic cylinder 9 is connected with the U-shaped plate 10. The upper end of the U-shaped plate 10 is provided with the connecting plate 12. The connecting plate 12 extends into the ultrasonic cleaning pool 1 and is in sliding connection with the ultrasonic cleaning pool 1. The upper end of the connecting plate 12 extending into the ultrasonic cleaning pool 1 is provided with the top plate 13.

[0022] Specifically, the hydraulic cylinder 9 of the jacking assembly 3 is fixed on the mounting seat through bolts. The mounting seat is fixed on the side walls of the ultrasonic cleaning pool 1 through bolts.

[0023] More specifically, the U-shaped plate 10 is driven by the hydraulic cylinder 9 to move up and down, so that the connecting plate 12 drives the top plate 13 to move up and down, supports the hanger 5, and puts the hanger 5 into the ultrasonic cleaning pool 1 or pushes the hanger 5 out of the ultrasonic cleaning pool 1.

[0024] Avoidance grooves 2 are arranged on both sides inside the ultrasonic cleaning pool 1. Two support plates 8 are arranged on the front and back sides inside the ultrasonic cleaning pool 1. The hangers 5 are arranged on the upper ends of the two support plates 8. The step groups 6 are arranged on the sides of the support plates 8 away from the ultrasonic cleaning pool 1.

[0025] Specifically, the hydraulic cylinder 9 is installed on one side of the avoidance groove 2. The support plate 8 can support the hanger 5.

[0026] ​The stepping group 6 is mainly composed of a stepping plate 14, a stepping tooth 15, a rotating wheel 22, a connecting shaft 23 and a driving group 7. The stepping plate 14 is arranged on the side of the supporting plate 8 away from the ultrasonic cleaning tank 1. The upper end of the stepping plate 14 is provided with the stepping tooth 15. One end of the stepping plate 14 is provided with two connecting shafts 23. One end of the connecting shaft 23 is connected with the rotating wheel 22 and is arranged eccentrically with the rotating wheel 22. One end of the rotating wheel 22 is rotatably connected with the ultrasonic cleaning tank 1 through a first shaft. The first shaft penetrates the ultrasonic cleaning tank 1 and is connected with the driving group 7.

[0027] Specifically, the connecting shaft 23 is eccentric with the rotating wheel 22. Therefore, when the rotating wheel 22 rotates, the connecting shaft 23 can rotate along the center of the rotating wheel 22, thereby driving the stepping plate 14 to rotate from left to right, so as to push the hanger 5 to move to the right.

[0028] Further, the driving group 7 is mainly composed of a speed reducer 19, a synchronous wheel 20, a synchronous belt 21 and a mounting bracket. One end of the first shaft is provided with the synchronous wheel 20. The two synchronous wheels 20 are connected through the synchronous belt 21. One side of one of the synchronous wheels 20 is provided with the mounting bracket. The mounting bracket is fixed on the ultrasonic cleaning tank 1. One end of the mounting bracket is provided with the speed reducer 19. The power output end of the speed reducer 19 penetrates the mounting plate and is connected with the synchronous wheel 20.

[0029] Specifically, the synchronous wheel 20 and the synchronous belt 21 are arranged, which can improve the stability of transmission. The power is transmitted to the synchronous wheel 20 through the speed reducer 19, so that the synchronous wheel 20 transmits the power to the other synchronous wheel 20 through the synchronous belt 21, and then rotates the two rotating wheels 22, so that the connecting shaft 23 can rotate along the center of the rotating wheel 22, thereby driving the stepping plate 14 to rotate from left to right, so as to push the hanger 5 to move to the right, and realize the stepping operation.

[0030] Further, the hanger 5 is mainly composed of a lap rod 16, a hanger main body 17 and a hanging hole 18. The hanger main body 17 is in the shape of U. The two ends of the hanger main body 17 are provided with the lap rod 16. The lower surface of the lap rod 16 is in contact with the supporting plate 8. The bottom of the hanger main body 17 is provided with the hanging hole 18.

[0031] Specifically, the stainless steel keyboard panel is hung in the hanging hole 18 of the hanger main body 17 through the hanging rod. Then the stainless steel keyboard panel is conveyed to the jacking assembly 3 through the conveying belt, and the hanger 5 is moved into the ultrasonic cleaning tank 1 through the jacking assembly 3, and the cleaning operation is performed.

[0032] Further, one end of the top plate 13 of one of the jacking assemblies 3 is provided with the discharging plate 11. One side of the top plate 13 of the other jacking assembly 3 is provided with the flow guide plate 4.

[0033] Specifically, the unloading plate 11 is inclined to the right, and cooperates with the side wall of the ultrasonic cleaning tank 1 through the arrangement of the unloading plate 11. When the unloading plate 11 moves out of the ultrasonic cleaning tank 1 along with the top plate 13, the hanger 5 moves to the transmission belt along with the unloading plate 11, thereby ending the cleaning operation.

[0034] Further, the guide plate 4 is fixed on the inner wall of the ultrasonic cleaning tank 1, and there is a clearance between the guide plate 4 and the top plate 13.

[0035] Specifically, the clearance between the guide plate 4 and the top plate 13 is to avoid the stepping plate 14. The guide plate 4 is inclined to the right, and when the guide plate 4 moves into the ultrasonic cleaning tank 1 along with the top plate 13, the lap bar 16 on the hanger 5 contacts the guide plate 4, thereby moving the lap bar 16 to the support plate 8 for cleaning operation.

[0036] In use: the hanger 5 is moved to the top plate of the left-side lifting assembly 3 through the transmission belt, and then the U-shaped plate 10 is driven downward by the hydraulic cylinder 9, thereby driving the top plate 13 downward along with the connecting plate 12. When the top plate 13 moves into the ultrasonic cleaning tank 1, the lap bar 16 on the hanger 5 contacts the guide plate 4, thereby moving the lap bar 16 to the support plate 8 for cleaning operation.

[0037] Then, the power is transmitted to the synchronous wheel 20 by the reduction motor 19, thereby transmitting the power to another synchronous wheel 20 by the synchronous belt 21, and then rotating the two rotating wheels 22, so that the connecting shaft 23 can rotate along the center of the rotating wheel 22, thereby driving the stepping plate 14 to rotate from left to right, thereby pushing the hanger 5 to move to the right to realize the stepping operation.

[0038] After the cleaning operation is completed, the lap bar 16 on the hanger 5 is moved to the unloading plate 11 of the right-side top plate 13 by the cooperation of the stepping plate 14 and the stepping teeth 15, and then the U-shaped plate 10 is driven upward by the hydraulic cylinder 9, thereby driving the unloading plate 11 upward along with the connecting plate 12. At the same time, the unloading plate 11 cooperates with the side wall of the ultrasonic cleaning tank 1 to prevent the hanger 5 from falling off. When the lap bar 16 moves out of the ultrasonic cleaning tank 1 along with the unloading plate 11, the lap bar 16 on the hanger 5 moves to the transmission belt along with the unloading plate 11, thereby ending the cleaning operation.

[0039] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A pre-treatment device for assembling a stainless steel keyboard, comprising an ultrasonic cleaning tank (1), characterized in that: The ultrasonic cleaning tank (1) is provided with lifting components (3) on both sides, and clearance grooves (2) are provided on both sides inside the ultrasonic cleaning tank (1). Two support plates (8) are provided on the front and rear sides inside the ultrasonic cleaning tank (1). Hangers (5) are provided on the upper end of the two support plates (8). Stepping groups (6) are provided on the side of the support plate (8) away from the ultrasonic cleaning tank (1). The stepper group (6) is mainly composed of a stepper plate (14), stepper teeth (15), a rotating wheel (22), a connecting shaft (23) and a drive group (7). The stepper plate (14) is set on the side of the support plate (8) away from the ultrasonic cleaning tank (1). The upper end of the stepper plate (14) is provided with stepper teeth (15). One end of the stepper plate (14) is provided with two connecting shafts (23). One end of the connecting shaft (23) is connected to the rotating wheel (22) and is not concentric with the rotating wheel (22). One end of the rotating wheel (22) is rotatably connected to the ultrasonic cleaning tank (1) through the first shaft, and the first shaft passes through the ultrasonic cleaning tank (1) and is connected to the drive group (7).

2. The stainless steel keyboard pre-assembly pretreatment device according to claim 1, characterized in that: The drive unit (7) mainly consists of a geared motor (19), a synchronous pulley (20), a synchronous belt (21), and a mounting frame. A synchronous pulley (20) is provided at one end of the first shaft. The two synchronous pulleys (20) are connected by a synchronous belt (21). A mounting frame is provided on the outside of one of the synchronous pulleys (20), and the mounting frame is fixed on the ultrasonic cleaning tank (1). A geared motor (19) is provided at one end of the mounting frame. The power output end of the geared motor (19) passes through the mounting plate and is connected to the synchronous pulley (20).

3. The pre-assembly treatment device for a stainless steel keyboard according to claim 1, characterized in that: The hanging frame (5) is mainly composed of a connecting rod (16), a hanging frame body (17) and a hanging hole (18). The hanging frame body (17) is U-shaped. The two ends of the hanging frame body (17) are provided with connecting rods (16). The lower surface of the connecting rod (16) is in contact with the support plate (8). The bottom of the hanging frame body (17) is provided with a hanging hole (18).

4. The pre-assembly treatment device for a stainless steel keyboard according to claim 1, characterized in that: The lifting assembly (3) is mainly composed of a hydraulic cylinder (9), a U-shaped plate (10), a connecting plate (12) and a top plate (13). The hydraulic cylinder (9) is fixed on the ultrasonic cleaning tank (1) by a mounting base. The telescopic end of the hydraulic cylinder (9) is connected to the U-shaped plate (10). The upper end of the U-shaped plate (10) is provided with a connecting plate (12). The connecting plate (12) extends into the ultrasonic cleaning tank (1) and is slidably connected to the ultrasonic cleaning tank (1). The upper end of the connecting plate (12) extending into the ultrasonic cleaning tank (1) is provided with a top plate (13).

5. The pre-assembly treatment device for a stainless steel keyboard according to claim 4, characterized in that: One of the lifting components (3) has a feeding plate (11) on the upper end of its top plate (13), and the other lifting component (3) has a guide plate (4) on one side of its top plate (13).

6. The pre-assembly treatment device for a stainless steel keyboard according to claim 5, characterized in that: The guide plate (4) is fixed on the inner wall of the ultrasonic cleaning tank (1), and there is a clearance space between the guide plate (4) and the top plate (13).