Flow-saving dust removal structure

Abstract

The utility model discloses a flow-saving dust removal structure, which comprises a dust removal part, a main body part and a plate, the dust removal part comprises an upper cross beam bracket, an upper cross beam, an upper blowing nozzle, a blowing nozzle fixing device, an upper blowing nozzle anti-collision device, a lower cross beam and a lower blowing nozzle, the dust removal part is embedded above the main body part, and the plate is positioned above the main body part. By adopting the flow-saving dust removal structure, the cleaning effect is ensured to be reliable, in addition, the labor cost of wiping the board is greatly reduced by using the dust removal part, and meanwhile, the consumption of cleaning supplies is reduced.

Description

Technical Field

[0001] This utility model relates to the field of packaging line technology in industrial manufacturing, and in particular to a dust removal structure that saves flow rate. Background Technology

[0002] After edge banding and drilling, dirt and dust residue on the surface and around the holes of custom furniture panels is a common problem. This dirt mainly consists of wood chips, edge banding scraps, and cardboard shreds generated during processing. Cleaning this dirt is crucial for subsequent processing and assembly, as an unclean surface will affect the quality of the final product.

[0003] Rising labor costs: With increasing labor costs, there is a need to find more effective ways to reduce them. Productivity issues: Manual cleaning is labor-intensive and does not match the efficiency and pace of production lines. Increasing environmental requirements: With growing environmental awareness, the pollution caused by traditional cleaning methods is becoming increasingly prominent.

[0004] Use airflow to clean the surface and holes of the high-density board to remove dust and dirt, ensuring the surface meets cleanliness standards.

[0005] This saves significant manpower, freeing workers from arduous cleaning tasks so they can focus on production. Secondly, automated cleaning reduces human error, ensuring consistent and reliable cleaning results. Furthermore, the use of dust removal and sweeping systems drastically reduces labor costs associated with wiping boards, while also decreasing the consumption of cleaning supplies. Utility Model Content

[0006] The purpose of this invention is to provide a dust removal structure that saves water flow, ensuring reliable cleaning results. In addition, the use of the dust removal part significantly reduces the labor cost of wiping the plate, while also reducing the consumption of cleaning supplies.

[0007] This utility model provides a flow-saving dust removal structure, including a dust removal part, a main body part, and a plate. The dust removal part includes an upper crossbeam support, an upper crossbeam, an upper nozzle 3, an upper nozzle fixing device, an upper nozzle anti-collision device, an upper cleaning brush, a lower crossbeam, and a lower nozzle. The dust removal part is embedded above the main body part, and the plate is located above the main body part. The included angle between the upper nozzle, the lower nozzle, and the plate is 45°.

[0008] Preferably, the number of upper nozzles is four, the distance between the upper nozzles is 200mm, and the upper nozzles are made of 6mm copper tubing.

[0009] Preferably, there are two lower nozzles, the distance between the lower nozzles is 400mm, and the lower nozzles are made of 6mm copper tubing.

[0010] Preferably, the lower nozzle is curved into a flat shape.

[0011] Preferably, the material of the plate is high-density fiberboard.

[0012] Preferably, the surface of the plate has a plurality of holes.

[0013] Preferably, the upper crossbeam in the dust removal section is connected to the main body via an upper crossbeam bracket. The upper crossbeam is equipped with an upper nozzle fixing device, and the upper nozzle fixing device is equipped with an upper nozzle anti-collision device. An upper cleaning brush is provided on one side of the upper crossbeam, and the lower crossbeam is located below the upper cleaning brush. A lower nozzle is provided on the lower crossbeam.

[0014] Therefore, this utility model adopts the above-mentioned flow-saving dust removal structure to ensure reliable cleaning effect. In addition, the use of the dust removal part greatly reduces the labor cost of wiping the plate, while reducing the consumption of cleaning supplies.

[0015] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0016] Figure 1 This is an overall structural diagram of a dust removal structure that saves flow rate according to this utility model.

[0017] Figure Labels

[0018] 1. Dust removal section; 2. Main body; 11. Upper crossbeam support; 12. Upper crossbeam; 13. Upper nozzle; 14. Nozzle fixing device; 15. Upper nozzle anti-collision device; 16. Upper cleaning brush; 17. Lower crossbeam; 18. Lower nozzle. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0020] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.

[0021] The terms "first," "second," and similar words used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0022] Example 1

[0023] like Figure 1 As shown, this utility model discloses a flow-saving dust removal structure, comprising a dust removal part 1, a main body part 2, and a plate made of high-density fiberboard. The surface of the plate has several holes to remove dust and dirt, ensuring the surface meets cleanliness standards.

[0024] The dust removal section 1 includes an upper crossbeam support 11, an upper crossbeam 12, an upper nozzle 13, a nozzle fixing device 14, an upper nozzle anti-collision device 15, an upper cleaning brush 16, a lower crossbeam 17, and a lower nozzle 18. The upper crossbeam 12 is connected to the main body 2 via the upper crossbeam support 11. The upper crossbeam 12 is equipped with the upper nozzle fixing device 14 to support the upper nozzle 13. The upper nozzle fixing device 14 is equipped with the upper nozzle anti-collision device 15 to fix the upper nozzle 13 and prevent damage. An upper cleaning brush 16 is located on one side of the upper crossbeam 12 for cleaning dust. The lower crossbeam 12 is located below the upper cleaning brush 16, and the lower crossbeam 17 is equipped with the lower nozzle 18. This helps to effectively remove dust and keep the equipment clean.

[0025] There are four upper air nozzles 13, spaced 200mm apart, and each nozzle uses 6mm copper tubing. There are two lower air nozzles 18, spaced 400mm apart, also using 6mm copper tubing. The lower air nozzles 18 are bent into a flat shape. The dust removal part 1 is embedded above the main body part 2, with the plate positioned above the main body part 2. This effectively removes dust and keeps the equipment clean. Furthermore, the embedded design of the dust removal part 1 and the main body part 2 results in a compact overall structure, facilitating installation and maintenance.

[0026] The dust removal unit 1 is embedded in the main body 2, with the lower nozzle 18 in the dust removal unit 1 forming a 45° angle with the plate. The plate is positioned above the main body 2. A barcode scanner reads the QR code on the plate, and the host computer obtains the QR code information. Through communication via the MODBUS_TCP protocol, the size information of the plate on the main body 2 is sent to the PLC system. The PLC system transmits the size information of the plate to the dust removal unit 1. Based on the size information of the plate, the PLC system outputs a signal and opens the solenoid valves. Three solenoid valves, namely the first, second, and third solenoid valves, control the nozzles for dust removal. The PLC system selectively opens the air supply based on the width of the plate to conserve air. The air supply pressure is not less than 6 bar. The upper cleaning brush 16 operates in the opposite direction to the main body 2 to enhance the air blowing effect.

[0027] When the width of the board data is greater than 0, the first and second upper nozzles 13 share the first solenoid valve with the first lower nozzle 18; when the width of the board data is greater than 400mm, the third upper nozzle 13 shares the second lower nozzle 18 with the second solenoid valve; when the width of the board data is greater than 600mm, the fourth upper nozzle 13 works independently with the third solenoid valve. Furthermore, the starting points of the nozzles and upper cleaning brush 16, as well as any abnormalities encountered during line operation, are all linked to the line through an automatic control mechanism. This design not only considers the rational configuration of the nozzles and the control logic of the solenoid valves but also incorporates an automatic control mechanism, achieving precise control and abnormal handling of the nozzles and upper cleaning brush 16.

[0028] The flow-saving dust removal system offers significant advantages. First, it saves considerable manpower, freeing workers from arduous cleaning tasks and allowing them to focus on production. Second, automated cleaning reduces human error, ensuring consistent and reliable cleaning results. Furthermore, using a dust removal and sweeping system drastically reduces labor costs associated with wiping boards, while also minimizing the consumption of cleaning supplies.

[0029] Therefore, this utility model adopts the above-mentioned flow-saving dust removal structure to ensure reliable cleaning effect. In addition, the use of the dust removal part greatly reduces the labor cost of wiping the plate, while reducing the consumption of cleaning supplies.

[0030] The above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and such modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A flow-saving dust removal structure, characterized in that, It includes a dust removal section, a main body section, and a plate. The dust removal section includes an upper crossbeam support, an upper crossbeam, an upper nozzle, an upper nozzle fixing device, an upper nozzle anti-collision device, an upper cleaning brush, a lower crossbeam, and a lower nozzle. The dust removal section is embedded above the main body section, and the plate is located above the main body section. The included angle between the upper nozzle, the lower nozzle, and the plate is 45°.

2. The dust removal structure with flow-saving capability according to claim 1, characterized in that, The number of upper nozzles is four, the distance between the upper nozzles is 200mm, and the upper nozzles are made of 6mm copper tubing.

3. The dust removal structure with flow-saving capability according to claim 1, characterized in that, The number of lower nozzles is two, the distance between the lower nozzles is 400mm, and the lower nozzles are made of 6mm copper tubes.

4. The dust removal structure with flow-saving capability according to claim 3, characterized in that, The lower nozzle is curved into a flat shape.

5. The dust removal structure with flow-saving capability according to claim 1, characterized in that, The material of the plate is high-density fiberboard.

6. The dust removal structure with flow-saving capability according to claim 1, characterized in that, The surface of the plate has several holes.

7. The dust removal structure with flow-saving capability according to claim 1, characterized in that, The upper crossbeam in the dust removal section is connected to the main body via an upper crossbeam bracket. The upper crossbeam is equipped with an upper nozzle fixing device, and the upper nozzle fixing device is equipped with an upper nozzle anti-collision device. An upper cleaning brush is provided on one side of the upper crossbeam, and the lower crossbeam is located below the upper cleaning brush. A lower nozzle is provided on the lower crossbeam.

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