Stainless steel surface treatment device

By designing an automated stainless steel surface treatment device, which utilizes components such as clamping cylinders, electric chucks, and motors, the surface of stainless steel pipe fittings is automatically and uniformly cleaned. This solves the problems of low efficiency and unevenness in traditional manual cleaning, and improves cleaning efficiency and effectiveness.

CN223587920UActive Publication Date: 2025-11-25KUNSHAN JIANYI MOULD GAUGE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423023067.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-25
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing stainless steel surface treatment methods are inefficient and result in uneven cleaning, which can easily damage pipe fittings. Manual cleaning is time-consuming, labor-intensive, and yields inconsistent results.

Method used

Design a stainless steel surface treatment device that utilizes components such as clamping cylinders, electric chucks, lifting cylinders, and motors to work together to achieve automated cleaning. The device uses a scraper that elastically contacts the surface of the pipe to perform rotational cleaning.

Benefits of technology

It achieves automated and uniform cleaning of stainless steel pipe fittings, improves cleaning efficiency, avoids the waste of time and manpower in manual cleaning, ensures consistent cleaning results, and protects the surface of the pipe fittings.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223587920U_ABST
    Figure CN223587920U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of stainless steel treatment, in particular to a stainless steel surface treatment device which comprises a base, a fixed clamping seat is arranged at the top end of the middle of the base, and a collecting mechanism is arranged in the fixed clamping seat. And movable clamping seats are movably mounted at the upper ends of the two sides of the fixed clamping seat. Through cooperative work of the clamping air cylinder, the electric chuck, the lifting air cylinder, the motor and other components, the automatic process of cleaning the surfaces of the stainless steel pipe fittings is achieved, compared with a traditional manual cleaning mode, manual cleaning operation on the pipe fittings one by one is not needed, time is greatly saved, for example, in a large-scale pipe fitting production and machining enterprise, the labor intensity of workers is lowered, and the production efficiency is improved. If manual cleaning is adopted, multiple workers may spend several hours and even several days to complete the cleaning work of a batch of pipe fittings, and by using the device, the cleaning task can be completed in a short time only by setting related parameters.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to stainless steel processing technical field, concretely is a kind of stainless steel surface treatment device. BACKGROUND

[0002] In the production and processing of stainless steel products, dirt and debris are often left on the surface of stainless steel. For example, during the manufacturing process of stainless steel pipe fittings, after cutting, welding and other processes, metal chips, oil stains, rust spots and other impurities may be attached to the surface of the pipe fittings.

[0003] Currently, the traditional stainless steel surface treatment method is mostly manual cleaning. When manually cleaning the surface of stainless steel pipe fittings, workers need to hold tools to scrape and wipe the surface of the pipe fittings. This method has many shortcomings. First, manual cleaning is inefficient, especially for large quantities of pipe fittings, which consumes a lot of manpower and time. Second, manual cleaning cannot guarantee uniformity, as different workers have different operating forces and methods, which can lead to inconsistent cleaning results on the surface of the pipe fittings, with some areas not being cleaned thoroughly and some areas being damaged due to excessive force. SUMMARY

[0004] The purpose of the present utility model is to provide a stainless steel surface treatment device to solve the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions:

[0006] A stainless steel surface treatment device includes

[0007] A base is provided with a fixed clamp seat at the top center of the base, and a collection mechanism is provided inside the fixed clamp seat.

[0008] A movable clamp seat is movably installed on the upper end of each side of the fixed clamp seat, and a lifting mechanism is provided between the movable clamp seat and the fixed clamp seat.

[0009] A top frame is horizontally provided at the upper end of the movable clamp seat, and a cleaning mechanism is movably provided below the top frame.

[0010] A rotating mechanism is provided on the left side of the base, and a clamping mechanism is provided at the front end of the rotating mechanism on the right side of the base.

[0011] Preferably, the collection mechanism includes an inner groove, an inner groove is formed in the lower part of the fixed clamp seat, a waste box is movably installed inside the inner groove, a handle is fixedly installed on the outer side of the middle of the waste box, and a bottom groove is provided in the upper middle of the fixed clamp seat and connected to the inner groove.

[0012] Preferably, the lifting mechanism comprises lifting cylinders, lifting cylinders are arranged outside both sides of the movable clamp base, fixed seats fixedly connected with output shafts of the lifting cylinders are arranged on both sides of the fixed clamp base, and a plurality of rolling shafts are arranged on both sides of the fixed clamp base and the middle part of the movable clamp base;

[0013] Preferably, the cleaning mechanism comprises guide grooves, a plurality of guide grooves are arranged at equal distances in the middle part of the top frame, guide rods are movably sleeved in the guide grooves, scrapers are arranged at the bottom ends of the guide rods, and springs are arranged between the scrapers and the top frame outside the guide rods;

[0014] Preferably, the rotating mechanism comprises a second mounting seat, the second mounting seat is arranged on the top end of the left side of the base, and a motor is arranged on the back surface of the second mounting seat;

[0015] Preferably, the clamping mechanism comprises an electric chuck, the electric chuck is fixedly mounted on the output shaft of the motor, a first mounting seat is arranged on the right side of the top end of the base, a clamping cylinder is arranged on the back surface of the first mounting seat, and a chuck is movably installed on the output shaft of the clamping cylinder through a rotating shaft.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] 1. The stainless steel surface treatment device realizes the automatic process of cleaning the surface of the stainless steel pipe fitting through the cooperative work of the clamping cylinder, the electric chuck, the lifting cylinder and the motor, and compared with the traditional manual cleaning mode, the device greatly saves time and does not need to clean the pipe fittings one by one, for example, in a large-scale pipe fitting production and processing enterprise, if manual cleaning is adopted, a plurality of workers need to spend several hours or even several days to complete the cleaning work of a batch of pipe fittings, and the device can complete the cleaning task in a short time only by setting relevant parameters.

[0018] 2. The stainless steel surface treatment device can ensure that each part of the surface of the pipe fitting can be uniformly cleaned because the scraper elastically abuts against the surface of the pipe fitting and can always keep in contact with the surface of the pipe fitting during the rotation of the pipe fitting. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole front view structural schematic diagram of the utility model;

[0020] Figure 2 It is a whole front view structural schematic diagram of the utility model; Figure 1 It is an enlarged schematic diagram of A in the utility model;

[0021] Figure 3The utility model discloses a Figure 1 Amplification schematic view in B place.

[0022] In the drawing: 1, base; 2, fixed clamping seat; 3, movable clamping seat; 4, top frame; 5, inner groove; 6, waste box; 7, handle; 8, lifting cylinder; 9, fixed seat; 10, roller; 11, guide groove; 12, guide rod; 13, scraper; 14, spring; 15, mounting seat two; 16, motor; 17, electric chuck; 18, mounting seat one; 19, clamping cylinder; 20, chuck; 21, bottom groove. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the protection scope of the utility model.

[0024] As Figures 1-3 The utility model provides a technical scheme:

[0025] A stainless steel surface treatment device, including base 1, be provided with fixed clamping seat 2 in the middle top of base 1, be provided with collection mechanism in the inside of fixed clamping seat 2, and collection mechanism includes inner groove 5, and the inner groove 5 is opened in the inside below fixed clamping seat 2, and the waste box 6 is movably installed in the inside of inner groove 5, and the handle 7 is fixedly installed in the outside middle part of waste box 6, and the bottom groove 21 in communication with inner groove 5 is provided with in the upper end middle part of fixed clamping seat 2;

[0026] In the embodiment, the dirt of pipe surface is handled and enters the waste box 6 in inner groove 5 along bottom groove 21, realizes the centralized collection of dirt, and when manually cleaning, dirt often scatters around the work area, and additional cleaning work is needed to keep the work environment neat, and the device can concentrate dirt in waste box 6, which is convenient for subsequent processing.

[0027] As Figure 2As shown, the movable clamping seat 3 is movably installed on the upper end of the two sides of the fixed clamping seat 2, a lifting mechanism is arranged between the movable clamping seat 3 and the fixed clamping seat 2, the lifting mechanism comprises a lifting cylinder 8, the lifting cylinder 8 is arranged on the two sides of the movable clamping seat 3, a fixed seat 9 fixedly connected with the output shaft of the lifting cylinder 8 is arranged on the two sides of the fixed clamping seat 2, a plurality of rolling shafts 10 are arranged on the two sides of the fixed clamping seat 2 and the middle part of the movable clamping seat 3, a top frame 4 is horizontally arranged on the upper end of the movable clamping seat 3, a cleaning mechanism is movably arranged below the top frame 4, the cleaning mechanism comprises a guide groove 11, a plurality of guide grooves 11 are equidistantly arranged in the middle part of the top frame 4, a guide rod 12 is movably sleeved in the guide groove 11, a scraper 13 is arranged at the bottom end of the guide rod 12, and a spring 14 is arranged between the scraper 13 and the top frame 4 outside the guide rod 12.

[0028] In the embodiment, the scraper 13 is in elastic abutment with the surface of the pipe, and can always maintain contact with the surface of the pipe during rotation of the pipe, so that each part of the surface of the pipe can be uniformly cleaned. When manually cleaning, the operation habit and force of workers are difficult to completely consistent, and the situation of over-cleaning or under-cleaning in some areas is prone to occur.

[0029] As shown in the drawings, Figure 2 A rotating mechanism is arranged on the left side of the base 1, the rotating mechanism comprises a mounting seat two 15, the mounting seat two 15 is arranged on the top left side of the base 1, a motor 16 is arranged on the back of the mounting seat two 15, a clamping mechanism is arranged on the front end of the rotating mechanism on the right side of the base 1, the clamping mechanism comprises an electric chuck 17, the electric chuck 17 is fixedly installed on the output shaft of the motor 16, a mounting seat one 18 is arranged on the upper end of the right side of the base 1, a clamping cylinder 19 is arranged on the back of the mounting seat one 18, and a chuck 20 is movably installed on the output shaft of the clamping cylinder 19 through a rotating shaft.

[0030] In the embodiment, the motor 16 drives the pipe to rotate, and the scraper 13 can continuously scrape the surface of the pipe under the elastic abutment of the spring 14. This rotating and scraping mode can quickly and comprehensively remove dirt and debris on the surface of the pipe, and the efficiency is significantly improved compared with manual local and discontinuous cleaning by hand-held tools.

[0031] Working principle: when working, the stainless steel pipe to be processed is placed on the fixed clamping seat 2, and the clamping cylinder 19 is started, the clamping cylinder 19 drives the chuck 20 to push the pipe to move to the direction of the electric chuck 17, until the end of the pipe abuts against the electric chuck 17 and is clamped and fixed by the electric chuck 17, then the lifting cylinder 8 is started, the lifting cylinder 8 drives the movable clamping seat 3 to descend and clamp on the two ends of the pipe, at this time the scraper 13 is pushed by the spring 14 and elastically abuts against the surface of the pipe, then the motor 16 is started, the motor 16 drives the pipe to rotate, so that the scraper 13 sweeps the dirt and sundries remaining on the outer surface of the pipe, since the scraper 13 elastically abuts against the pipe, when the scraper 13 processes the dirt, it will not cause damage to the pipe due to excessive force, and at the same time, it can also be synchronized with the diameter of the pipe. Adaptation, after the dirt on the surface of the pipe is processed, it enters along the bottom groove 21 in the middle of the fixed clamping seat 2, and then falls into the waste box 6 in the inner groove 5, and is collected, when the pipe processing is completed, the handle 7 is pulled to take out the waste box 6 from the inner groove 5.

[0032] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, the above embodiments and the description in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A stainless steel surface treatment apparatus, characterized by: The utility model relates to a base (1) is provided with fixed clamp seat (2) in the middle top of base (1), is provided with collection mechanism in the inside of fixed clamp seat (2). The utility model relates to a movable clamp seat (3) is movably installed on the both sides upper end of fixed clamp seat (2), is provided with lifting mechanism between movable clamp seat (3) and fixed clamp seat (2). The utility model relates to a top frame (4) is horizontally provided in the upper end of movable clamp seat (3), is movably provided with cleaning mechanism below top frame (4). The utility model relates to a rotating mechanism is provided on the left side of base (1), and clamping mechanism is provided on the front end of rotating mechanism right side of base (1). The utility model relates to an inner groove (5) is opened in the inside below fixed clamp seat (2), waste box (6) is movably installed in the inside of inner groove (5), handle (7) is fixedly installed on the outside middle of waste box (6), bottom groove (21) is provided in the upper end middle of fixed clamp seat (2) and is communicated with inner groove (5).

2. A stainless steel surface treatment apparatus according to claim 1, wherein: The utility model relates to a lifting cylinder (8) is provided on the both sides outside of movable clamp seat (3), fixed seat (9) is fixedly connected with the output shaft of lifting cylinder (8) and is provided on the both sides of fixed clamp seat (2), a plurality of rolling shafts (10) are provided on the both sides of fixed clamp seat (2) and the middle of movable clamp seat (3).

3. A stainless steel surface treatment apparatus according to claim 2, wherein: The utility model relates to a guide groove (11) is equidistantly provided in the middle of top frame (4), guide rod (12) is movably sleeved in the inside of guide groove (11), scraper (13) is provided on the bottom end of guide rod (12), spring (14) is arranged between scraper (13) and top frame (4) and is located the outside of guide rod (12).

4. A stainless steel surface treatment apparatus according to claim 1, wherein: The utility model relates to a mounting seat two (15) is provided on the top left side of base (1), motor (16) is provided on the back of mounting seat two (15).

5. A stainless steel surface treatment device as claimed in claim 1, characterized in that: The utility model relates to an electric chuck (17), electric chuck (17) is fixedly installed on the output shaft of motor (16), mounting seat one (18) is provided on the right side upper end of base (1), clamping cylinder (19) is provided on the back of mounting seat one (18), clamping disc (20) is movably installed through the rotating shaft on the output shaft of clamping cylinder (19).

6. A stainless steel surface treatment apparatus as claimed in claim 5, wherein: ​