Full-automatic controller assembling machine

Abstract

The utility model relates to a full-automatic assembling machine for a controller. The technical problem to be solved by the utility model is to provide the full-automatic assembling machine for the controller. According to the technical scheme, the contact piece assembling machine comprises an assembling platform, a station rotating device, a controller transmission seat, an upper shell pressing device, a contact piece forming device and a finished product picking device, and the contact piece forming device comprises a forming base, a forming air cylinder and a contact piece forming assembly. The contact piece forming assembly comprises a driving plate, a forming pressing seat, a forming rod adjusting block, a contact piece forming rod and an adjusting block fastening screw. The contact piece forming rod comprises a forming rod body and a forming rod forming part. Compared with the prior art, the full-automatic controller assembling machine has the advantages that the automation degree is high, the problems that traditional manual assembling is low in efficiency and poor in consistency are solved, manual errors and product damage are eliminated, and the production cost is optimized.

Description

TECHNICAL FIELD

[0001] The utility model relates to a controller full -automatic assembly machine. BACKGROUND

[0002] The brush switch controller is adopted to control the on-off operation of the circuit, and the common brush switch controller comprises a lower shell 60 of the switch controller, an upper shell 61 of the switch controller clamped above the lower shell 60 of the switch controller, and a plurality of contact sheets 62 spaced apart and arranged on the upper shell 61 of the switch controller, wherein the contact sheet 62 comprises a contact sheet plug-in part 63 and a contact sheet external part 64. Figure 9 The common assembly mode is that the contact sheet plug-in part 63 is first installed in the lower shell 60 of the switch controller, then the upper shell 61 of the switch controller is clamped with the lower shell 60 of the switch controller after passing through the contact sheet external part 64, and the semi-finished product is placed on the stamping equipment to bend and stamp the contact sheet external part 64, so that the contact sheet external part 64 is arranged perpendicularly to the contact sheet plug-in part 63 to complete the overall assembly. The utility model discloses a controller full -automatic assembly machine.

[0003] To solve the above problems, the technical problem to be solved by the utility model is to provide a controller full -automatic assembly machine.

[0004] The utility model discloses a controller full -automatic assembly machine adopts the technical scheme: its characterized in that including assembly platform, the work station rotation device that sets up on the assembly platform, the controller transmission seat that arranges at the work station rotation device around the arc interval, the upper shell pressure device for switch controller upper shell pressure joint in place, the contact sheet forming device for contact sheet external part bending forming, finished product pickup device, the contact sheet forming device includes the forming base, the forming cylinder that sets up on the forming base longitudinally, contact sheet forming subassembly, the contact sheet forming subassembly includes the driving plate that sets up longitudinally and is fixed on the forming cylinder output, the forming pressure seat that is fixed on the driving plate and sets up horizontally, forming rod adjusting block, the contact sheet forming rod that sets up longitudinally and interval and arranges on the forming rod adjusting block, adjusting block fastening screw.

[0005] The contact piece forming rod comprises a forming rod body and a forming rod forming part arranged at the lower end of the forming rod body, and a contact piece forming main body is arranged on the forming rod forming part.

[0006] The forming rod adjusting block is arranged in the pressing seat adjusting opening in a horizontally movable manner.

[0007] The forming rod forming part is provided with forming baffles on both sides of the contact piece forming main body for limiting the bending forming of the contact piece outer connecting part.

[0008] The contact piece forming assembly further comprises a positioning shaft, the forming rod body is provided with a rod body positioning boss for mounting and positioning of the forming rod adjusting block and a horizontally penetrating rod body penetrating hole, the forming rod adjusting block is provided with a horizontally penetrating adjusting hole connecting hole, and the positioning shaft connects the rod body penetrating hole and the adjusting hole connecting hole together.

[0009] The pressing seat screw hole is arranged directly above and directly below the adjusting hole connecting hole.

[0010] The middle part of the forming pressing seat is provided with a pressing seat counter insertion opening for mounting of the driving plate, and the driving plate is provided with a driving plate limiting groove for receiving the forming pressing seat.

[0011] The controller full-automatic assembling machine has the advantages that the degree of automation is high, the problems of low efficiency and poor consistency in traditional manual assembly are solved, manual errors and product damage are eliminated, and production cost is optimized; the forming rod adjusting block has flexible fine adjustment function, can meet the needs of products of different specifications, and increases the practicability of the equipment; the structure of the forming rod forming part makes the bending process smooth, avoids the cracking or deformation of the contact piece during forming, ensures the size and angle of the bent contact piece, and improves the stability of the punching and bending. BRIEF DESCRIPTION OF DRAWINGS

[0012] The utility model will be further explained in detail in combination with the drawings and specific embodiments.

[0013] Figure 1 It is the structure schematic diagram of the controller full-automatic assembling machine of the utility model;

[0014] Figure 2 It is the structure schematic diagram of the contact piece forming device of the utility model;

[0015] Figure 3 is the structure schematic view of the contact piece forming assembly of the utility model;

[0016] Figure 4 is the front structure schematic view of the contact piece forming rod of the utility model;

[0017] Figure 5 is the back structure schematic view of the contact piece forming rod of the utility model;

[0018] Figure 6 is the structure schematic view of the forming rod adjusting block of the utility model;

[0019] Figure 7 is the structure schematic view of the forming pressure seat of the utility model;

[0020] Figure 8 is the structure schematic view of the driving plate of the utility model;

[0021] Figure 9 is the structure schematic view of the brush switch controller. DETAILED DESCRIPTION

[0022] As Figures 1-8 shown, the controller full-automatic assembling machine of the utility model relates to, including assembling platform 1, be located on the work position rotating device 2 of assembling platform 1, the controller transmission seat 3 that is located on the work position rotating device 2 around arc interval, be used for switch controller upper shell 61 pressure joint to the position of upper shell pressure device 4, be used for contact piece outer part 64 contact piece forming device 5 that is bent and is formed, finished product pickup device 6, realize full automation assembly, greatly improve production efficiency, reduce manual participation, assembling process is coherent, reduce product turnover frequency, improve assembly consistency, modular design, facilitate the maintenance and replacement of each component, improve equipment service life.

[0023] The contact piece forming device 5 comprises a forming base 7, a forming cylinder 8 longitudinally arranged on the forming base 7, a contact piece forming assembly 9, the contact piece forming assembly 9 comprising a driving plate 11 longitudinally arranged and fixed on the output end of the forming cylinder 8, a forming pressure seat 12 fixed on the driving plate 11 and horizontally arranged, a forming rod adjusting block 13, a contact piece forming rod 14 longitudinally arranged and spaced apart through the forming rod adjusting block 13, and an adjusting block fastening screw 15; the contact piece forming rod 14 comprises a forming rod rod body 17 and a forming rod forming part 18 arranged at the lower end of the forming rod rod body 17, and a contact piece forming main body 20 is arranged on the forming rod forming part 18; the contact piece forming main body 20 comprises a forming guide part 21 arranged longitudinally, a forming transition inclined surface 22 arranged at an angle of 45°, and a forming flat surface 23 arranged horizontally; the forming rod adjusting block 13 is provided with an adjusting block butt joint hole 25 for the forming rod rod body 17 to pass through and a horizontally arranged adjusting block threaded hole 26; the forming pressure seat 12 is provided with a pressure seat adjusting opening 27 for the forming rod adjusting block 13 to be inserted into and a horizontally arranged pressure seat threaded hole 28 communicating with the pressure seat adjusting opening 27; the adjusting block fastening screw 15 is connected with the adjusting block threaded hole 26 after passing through the pressure seat threaded hole 28; the design of the forming guide part 21 and the transition inclined surface 22 makes the bending process smooth, avoids the cracking or deformation of the contact piece during forming, and ensures the size and angle of the bent contact piece, thereby improving the stability of the assembly effect.

[0024] The forming rod adjusting block 13 is horizontally movably arranged in the pressure seat adjusting opening 27; the horizontally movable design of the adjusting block supports the fine adjustment of the position of the contact piece forming rod 14 and adapts to the forming needs of contact pieces of different specifications.

[0025] The forming rod forming part 18 is provided with forming baffles 24 on both sides of the contact piece forming main body 20 for limiting the bending forming of the contact piece outer part 64; the design of the two-sided forming baffles 24 provides a limiting function to prevent the contact piece from shifting during bending.

[0026] The contact piece forming assembly 9 further comprises a positioning shaft 16; the forming rod rod body 17 is provided with a rod body positioning boss 29 for the installation and positioning of the forming rod adjusting block 13 and a horizontally penetrating rod body through hole 30; the forming rod adjusting block 13 is provided with a horizontally penetrating adjusting hole connecting hole 31; the positioning shaft 16 connects the rod body through hole 30 and the adjusting hole connecting hole 31 together, effectively preventing the contact piece forming rod 14 from shifting up and down during stamping and bending, and improving the precision, stability and reliability of the forming.

[0027] The pressure seat threaded hole 28 is arranged directly above and below the adjusting hole connecting hole 31, and the overall structure is more stable and reliable.

[0028] The middle part of the forming holder 12 is provided with a holder-to-plug 34 for mounting the driving plate 11, and the driving plate 11 is provided with a driving plate limiting groove 33 for receiving the forming holder 12, so that the positioning is accurate, the butt joint is reliable, and the connection is tight and firm.

[0029] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application are included in the protection scope of the present application.

Claims

1. A controller fully automatic assembling machine, characterized in that: The utility model relates to an assembly platform (1), work station rotating device (2) of being located on the assembly platform (1), controller transmission seat (3) are located on work station rotating device (2) around arc interval, be used for the upper shell of controller on -off contactor press joint in place upper shell press device (4), be used for the contact piece outer connecting part (64) bending forming contact piece forming device (5), finished product pickup device (6), contact piece forming device (5) include forming base (7), longitudinal be located on forming base (7) on forming cylinder (8), contact piece forming assembly (9), contact piece forming assembly (9) include the driving plate (11) of longitudinal arrangement and fixed on the output of forming cylinder (8), fixed on the horizontal arrangement of driving plate (11) on forming pressure seat (12), forming rod adjusting block (13), the contact piece forming rod (14) of longitudinal arrangement and interval through being located on forming rod adjusting block (13), adjusting block fastening screw (15); The contact piece forming rod (14) includes a forming rod body (17) and a forming rod forming part (18) arranged at the lower end of the forming rod body (17), and the forming rod forming part (18) is provided with a contact piece forming main body (20). The contact piece forming main body (20) includes a longitudinally arranged forming guide part (21), an obliquely arranged forming transition inclined surface (22) with an angle of 45 degrees, and a horizontally arranged forming plane (23). The forming rod adjusting block (13) is provided with an adjusting block butt joint hole (25) for the forming rod body (17) to pass through, and a horizontally arranged adjusting block threaded hole (26). The forming pressure seat (12) is provided with a pressure seat adjusting opening (27) for the forming rod adjusting block (13) to be inserted into, a horizontally arranged pressure seat threaded hole (28) in communication with the pressure seat adjusting opening (27), and the adjusting block fastening screw (15) is connected with the adjusting block threaded hole (26) after passing through the pressure seat threaded hole (28).

2. The controller fully automatic assembling machine according to claim 1, characterized in that: The forming rod adjusting block (13) is horizontally movably arranged in the pressure seat adjusting opening (27).

3. The controller fully automatic assembling machine according to claim 1, characterized in that: The forming rod forming part (18) is provided with a forming baffle (24) on both sides of the contact piece forming main body (20) for limiting the bending forming of the contact piece outer connecting part (64).

4. The controller fully automatic assembling machine according to claim 3, characterized in that: The contact piece forming assembly (9) further includes a positioning shaft (16). The forming rod body (17) is provided with a rod body positioning boss (29) for mounting and positioning the forming rod adjusting block (13), and a horizontally arranged rod body through hole (30). The forming rod adjusting block (13) is provided with a horizontally arranged adjusting hole connecting hole (31). The positioning shaft (16) connects the rod body through hole (30) and the adjusting hole connecting hole (31) together.

5. The controller fully automatic assembling machine according to claim 4, characterized in that: The pressure seat threaded hole (28) is arranged directly above and below the adjusting hole connecting hole (31).

6. The controller fully automatic assembling machine according to claim 1, characterized in that: The forming pressure seat (12) is provided with a pressure seat opposite insertion opening (34) in the middle for mounting the driving plate (11). The driving plate (11) is provided with a driving plate limiting groove (33) for receiving the forming pressure seat (12).

Images