Steel wire rope forging, compacting and clamping device

By designing a wire rope forging and clamping device, a servo motor is used to drive the torsion frame and forging block to perform comprehensive forging of the wire rope, which solves the problem of incomplete forging in the existing device and improves the mechanical properties and processing efficiency of the wire rope.

CN223588257UActive Publication Date: 2025-11-25TANGSHAN HANYUE METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202422985020.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-11-25
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

When the existing wire rope forging equipment is in use, the wire rope moves horizontally in sync with the twisting motion, which results in incomplete forging and affects the mechanical properties of the finished product.

Method used

A wire rope forging, compaction, and clamping device was designed. By setting up a torsion frame, forging blocks, sliders, and connecting plates, the torsion frame is driven to rotate by a servo motor, so that the forging blocks can fully forge the wire rope. The wire rope is fixed by a clamping assembly to ensure its straightness and the accuracy of the forging position.

Benefits of technology

This effectively reduces instances of incomplete forging, improves the mechanical properties and processing efficiency of the wire rope, and ensures forging quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel wire rope forging, compacting and clamping device, and belongs to the technical field of steel wire rope forging and pressing machining, the steel wire rope forging, compacting and clamping device comprises a base, supports are arranged at the top of the base, and a torsion frame is rotatably connected between the two supports. According to the scheme, by arranging the torsion frame, the forging and pressing block, the sliding block and the connecting plate, the torsion frame is driven to rotate under the driving of the second servo motor, the forging and pressing block rotates relative to the steel wire rope, meanwhile, the steel wire rope is continuously forged and pressed by the forging and pressing block, and therefore the outer side wall of the steel wire rope is comprehensively forged and pressed, and the situation that forging and pressing are not in place is reduced.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of steel wire rope forging and pressing processing, in particular to a steel wire rope forging and pressing compacting and clamping device. BACKGROUND

[0002] The steel wire rope is a steel product twisted around a core by a plurality of strands, and can be divided into single-strand rope, double-strand rope and three-strand rope according to the twisting method. The thicker steel wire is more corrosion-resistant and more wear-resistant, and the thinner steel wire has better bendability and better controllability. In order to obtain better mechanical properties of the steel wire rope, the forging process can effectively reduce the stress of the steel wire rope and increase the tightness and surface quality of the steel wire rope.

[0003] For example, a steel wire rope forging device disclosed in the prior art with the announcement number CN220462095U is composed of a rotating wheel, a winding column, a gear ring, a motor one, a gear one, a motor two, a rotating rod, a cam, a transmission rod, a limiting sheet, a spring, a bolt, a forging hammer, a connecting rod and a transmission wheel, which realizes the twisting and compacting of the steel wire rope, thereby improving the strength and load-carrying capacity.

[0004] However, when the steel wire rope is twisted, it also moves horizontally synchronously, and the forging and pressing of the surface of the steel wire rope is not in place, which affects the mechanical properties of the finished product.

[0005] Therefore, the steel wire rope forging and pressing compacting and clamping device is provided to meet the needs. CONTENT OF THE INVENTION

[0006] Therefore, the purpose of the application is to provide a steel wire rope forging and pressing compacting and clamping device to improve the forging and pressing quality and make the steel wire rope have good mechanical properties.

[0007] To solve the above technical problems, the application provides the following technical solutions:

[0008] A steel wire rope forging and pressing compacting and clamping device, comprising a base, a support is arranged on the top of the base, a twisting frame is rotatably connected between the two supports, round holes are arranged at the two ends of the twisting frame, a forging block is slidably connected to the side wall of the twisting frame, a baffle is arranged at one end of the forging block penetrating the twisting frame, guide blocks are arranged on the upper and lower sides of the baffle, a sliding block is arranged between the two guide blocks, pressing blocks are arranged on the upper and lower sides of the sliding block, a connecting plate is fixedly connected to the end portions of the two sliding blocks, a round hole is arranged in the middle of the connecting plate, and an adapter support is rotatably connected to one side of the connecting plate.

[0009] The top middle position of the base is rotationally connected with a flywheel, the bottom of the base is provided with a servo motor one, the servo motor one and the flywheel establish transmission relationship, the top eccentric of the flywheel is installed with a connecting rod, the connecting rod is clamped in the horizontal part end hole of the adapter support,

[0010] The side of the support is also provided with a servo motor two, and the servo motor two and the torsion frame establish transmission relationship.

[0011] Preferably, the guide block is provided with an inclined surface, and the side of the pressing block abutting against the guide block is the inclined surface.

[0012] Preferably, the two forging blocks are symmetrically arranged.

[0013] Preferably, the return spring is arranged between the baffle and the torsion frame.

[0014] Preferably, the inner side wall of the torsion frame is further provided with a clamping assembly, the clamping assembly comprises a sliding rail, a lead screw and a clamping block, the sliding rail is fixedly connected to the inner side wall of the torsion frame, the lead screw is arranged through the sliding rail, and the clamping block is clamped with the sliding rail.

[0015] Preferably, the adapter support comprises a vertical part and a horizontal part, a strip-shaped hole is formed in the middle position of the horizontal part of the adapter support, and the horizontal part of the adapter support is clamped to the outer side of one of the supports.

[0016] Preferably, the top edge of the base is further provided with a winding roller.

[0017] In the above scheme, the torsion frame, the forging block, the sliding block and the connecting plate are arranged, the torsion frame is driven to rotate under the drive of the servo motor two, the forging block is rotated relative to the steel wire rope, and the forging block still continuously presses the steel wire rope, so that the outer side wall of the steel wire rope is comprehensively forged and pressed, and the forging and pressing position is reduced.

[0018] In the above scheme, the clamping assembly arranged in the torsion frame can fix the steel wire rope, ensure the straightness of the steel wire rope in the forging and pressing process, make the steel wire rope have a stable position, and ensure the accuracy of the forging position. BRIEF DESCRIPTION OF DRAWINGS

[0019] The drawings incorporated herein and forming part of the specification illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and to enable one skilled in the relevant art(s) to practice and use the present disclosure.

[0020] Figure 1 It is a schematic diagram of the overall structure in the present application;

[0021] Figure 2A schematic diagram of a twisting frame structure in the present application;

[0022] Figure 3 A schematic diagram of a sliding block structure in the present application;

[0023] Figure 4 A schematic diagram of a forging block structure in the present application;

[0024] Figure 5 A schematic diagram of a sliding rail structure in the present application.

[0025] [Reference signs]

[0026] The base 1, the support 101, the servo motor two 102, the winding roller 103, the twisting frame 2, the sliding rail 201, the lead screw 202, the clamping block 203, the forging block 3, the baffle 301, the guide block 302, the return spring 303, the sliding block 4, the pressing block 401, the connecting plate 5, the adapter support 501, the flywheel 6, the connecting rod 601, the servo motor one 7. DETAILED DESCRIPTION

[0027] As shown in Figure 1 , Figure 2 , Figure 3 A steel wire rope forging and pressing compacting clamping device, the embodiment of the present application provides, including base 1, the top of base 1 is provided with support 101, two support 101 between rotationally connected with twisting frame 2, both ends of twisting frame 2 are provided with round hole, the side wall of twisting frame 2 is slidably connected with forging block 3, one end of forging block 3 penetrates through twisting frame 2 and is provided with baffle 301, the upper and lower sides of baffle 301 are provided with guide block 302, two guide blocks 302 are provided with sliding block 4, the upper and lower sides of sliding block 4 are provided with pressing block 401, the end of two sliding blocks 4 is fixedly connected with connecting plate 5, the middle part of connecting plate 5 is provided with round hole, one side of connecting plate 5 is rotationally connected with adapter support 501;

[0028] The top of base 1 is rotationally connected with flywheel 6, the bottom of base 1 is provided with servo motor one 7, servo motor one 7 and flywheel 6 establish transmission relationship, the top of flywheel 6 is eccentrically installed with connecting rod 601, connecting rod 601 is clamped in the horizontal part end hole of adapter support 501;

[0029] One side of support 101 is also provided with servo motor two 102, servo motor two 102 and twisting frame 2 establish transmission relationship;

[0030] In actual use, the steel wire is unwound by an external unwinding roller, and one end of the steel wire is threaded through the adapter support 501, the connecting plate 5 and the torsion frame 2. The flywheel 6 is driven to rotate by the servo motor 1 7, and the connecting rod 601 reciprocatingly presses the adapter support 501 in the process of rotation of the flywheel 6. The adapter support 501 drives the connecting plate 5 to move horizontally and reciprocatingly, the connecting plate 5 drives the sliding block 4 to move, the pressing block 401 presses the guide block 302, the guide block 302 drives the baffle 301 to move relative to the forging block 3, and the forging block 3 is pressed against the steel wire, so that the steel wire is compacted and clamped.

[0031] The torsion frame 2 is driven to rotate by the servo motor 2 102, the forging block 3 is driven to rotate relative to the steel wire, and the forging block 3 is continuously pressed against the steel wire, so that the outer side wall of the steel wire is forged and pressed comprehensively, and the forging and pressing is not out of place.

[0032] In the embodiment, as shown in the figure, the guide block 302 is provided with an inclined surface, and the side of the pressing block 401 abutting against the guide block 302 is an inclined surface. Figures 2-5

[0033] The pressing force between the guide block 302 and the pressing block 401 can be converted into forging pressure, and the inclined surface can effectively guarantee the transmission effect of the force.

[0034] The two forging blocks 3 are symmetrically arranged.

[0035] The two forging blocks 3 are symmetrically arranged, and the two forging blocks 3 are synchronously moved, and the forging blocks 3 have the same forging and pressing, so that the steel wire can be forged and pressed from both sides at the same time, and the processing efficiency is improved.

[0036] The baffle 301 and the torsion frame 2 are provided with a reset spring 303.

[0037] The reset spring 303 presses the baffle 301 to make the forging block 3 separate from the steel wire, so that the forging block 3 has a stable working stroke.

[0038] The inner side wall of the torsion frame 2 is further provided with a clamping assembly, and the clamping assembly comprises a sliding rail 201, a lead screw 202 and a clamping block 203. The sliding rail 201 is fixedly connected to the inner side wall of the torsion frame 2, the lead screw 202 penetrates through the sliding rail 201, and the clamping block 203 is clamped with the sliding rail 201.

[0039] The clamping assembly arranged in the torsion frame 2 can fix the steel wire, ensure the straightness of the steel wire in the forging process, make the steel wire have a stable position, and ensure the accuracy of the forging position.

[0040] The adapter support 501 comprises a vertical part and a horizontal part, a strip-shaped hole is formed in the middle of the horizontal part of the adapter support 501, and the horizontal part of the adapter support 501 is clamped to the outer side of one of the supports 101. ​

[0041] The switching support 501 is limited by the support 101, and has better stability.

[0042] The top edge of the base 1 is also provided with a winding roller 103.

[0043] The winding roller 103 is used for winding and unwinding the steel wire rope, realizing continuous processing.

Claims

1. A wire rope swaging compaction clamping device characterized by, The utility model provides a twist frame, the bottom of the twist frame is rotatably connected with two supports, the top of the twist frame is rotatably connected with a flywheel, the flywheel is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, the connecting plate is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, the connecting plate is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, the connecting plate is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, the connecting plate is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, the connecting plate is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, the connecting plate is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, the connecting plate is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, the connecting plate is rotatably connected with a connecting bracket, the connecting bracket is rotatably connected with a connecting plate, the connecting plate is rotatably connected with a toggle clamp, the toggle clamp is rotatably connected with a toggle block, the toggle block is rotatably connected with a slider, the slider is rotatably connected with a pressing block, the pressing block is rotatably connected with a baffle, the baffle is rotatably connected with a reset spring, the bottom of the twist frame is rotatably connected with a servo motor, the servo motor is rotatably connected with the flywheel, the top of the flywheel is eccentrically connected with a connecting rod, the connecting rod is connected with the connecting bracket, ​ ​ 2. A steel wire rope swaging compacting clamp device according to claim 1, characterized in that: ​ 3. The steel wire rope swage compacting clamp of claim 1, wherein: ​ 4. The steel wire rope swage compacting clamp of claim 1, wherein: ​ 5. The steel wire rope swage compacting clamp of claim 1, wherein: ​ 6. The steel wire rope swage compacting clamp of claim 1, wherein: ​ 7. The steel wire rope swage compacting clamp of claim 1, wherein: ​

Citation Information

Patent Citations

  • Steel wire rope forging device

    CN220462095U