Stainless steel template rust removal device

By designing flexible rust removal components and an efficient debris collection system, the problems of structural fixation and poor debris collection in traditional stainless steel template rust removal devices have been solved, achieving efficient rust removal and low manual labor intensity.

CN223589054UActive Publication Date: 2025-11-25ZHANGJIAGANG LUOYA MOLD CO LTD
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Patent Information

Application Number
CN202422908353.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-25
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Traditional stainless steel template rust removal devices have fixed rust removal components that are difficult to replace in a timely manner, affecting the rust removal effect and efficiency. In addition, the debris collection effect is poor, increasing the intensity of manual labor.

Method used

A flexible rust removal component structure was designed to facilitate replacement when the grinding wheel wears or is damaged, and a chip collection component is equipped to efficiently collect debris, reducing the frequency of cleaning.

Benefits of technology

It ensures rust removal effectiveness and efficiency, reduces manual labor intensity, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stainless steel templates, in particular to a stainless steel template rust removal device which comprises a base table, a machine shell is fixedly connected to the top of the base table, and the bottom of an inner cavity of the machine shell is symmetrically and obliquely arranged. Supporting rods are symmetrically and fixedly connected to the bottom of an inner cavity of the machine shell, a machining table is fixedly connected to the top ends of the supporting rods, positioning assemblies are symmetrically arranged on the two sides of the top of the machining table, a hydraulic cylinder penetrates through the center of the top of the machine shell and is fixedly connected with the center of the top of the machine shell, and a driving motor is fixedly connected to the output end of the hydraulic cylinder. According to the rust removal device, the structure of the rust removal assembly is flexible, so that the rust removal assembly can be conveniently replaced in time when the rust removal grinding wheel is seriously abraded or damaged, the follow-up rust removal effect and efficiency can be guaranteed, in addition, the collecting effect on chippings generated in the rust removal process is good, the chippings do not need to be frequently cleared away, and the rust removal efficiency is improved. And therefore, the overall processing efficiency can be ensured, and the labor intensity of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to stainless steel template technical field, concretely is a stainless steel template rust cleaning device. BACKGROUND

[0002] In the processing process of the decorative plate, the surface thereof needs to be processed with patterns, and the stainless steel template needs to be used for pressing patterns. The stainless steel template is pre-corroded and engraved or laser-engraved on the surface thereof, so that the surface thereof forms a pattern model required by the surface of the decorative plate. Thus, when the decorative plate is processed with patterns, the preset pattern is formed on the surface of the plate through the pressing of the stainless steel template, so that the decorative plate reaches a better aesthetic level. The quality and state of the stainless steel template determine the effect of the pattern processing on the surface of the decorative plate.

[0003] Although the traditional stainless steel template can provide the ability of pattern processing for the decorative plate, the surface thereof is prone to rust. In order to ensure the processing effect, a rust cleaning device needs to be used. The traditional rust cleaning device has certain rust cleaning ability, but still has some deficiencies. For example, the structure of the rust cleaning assembly is relatively fixed, so that the rust cleaning assembly is inconvenient to replace in time when the rust cleaning sand wheel is seriously worn or damaged, so that it is difficult to ensure the subsequent rust cleaning effect and efficiency. In addition, the collection effect of the debris generated in the rust cleaning process is poor, so that the debris needs to be cleaned frequently, which affects the overall processing efficiency and increases the labor intensity of workers. Therefore, the stainless steel template rust cleaning device is proposed to solve the problems in the background technology. SUMMARY

[0004] The utility model discloses a kind of stainless steel template rust cleaning devices, the structure of its rust cleaning assembly is more flexible, so that its rust cleaning sand wheel is conveniently replaced in time when being seriously worn or damaged, so that it can guarantee the subsequent rust cleaning effect and efficiency, in addition, the collection effect of the debris generated in the rust cleaning process is better, so that the debris does not need to be cleaned frequently, so that it can guarantee the overall processing efficiency and reduce the labor intensity of workers, to solve the problems proposed in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of stainless steel template rust cleaning device, including base, the top of the base is fixedly connected with machine shell, the bottom of the machine shell inner chamber is symmetrically inclined arrangement, the bottom of the machine shell inner chamber is symmetric and fixedly connected with support rod and the top of the support rod is fixedly connected with processing table, the top of the processing table two sides is symmetrically equipped with positioning assembly, the top center of the machine shell is penetrated and fixedly connected with hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with drive motor, the output end of the drive motor is fixedly connected with connecting support, the lower portion of the connecting support is equipped with rust cleaning assembly, the lower portion of the base is equipped with scrap collecting assembly.

[0007] Preferably, the positioning assembly comprises two fixed supporting plates fixedly connected with the top of the processing table at both ends, a first electric push rod is fixedly connected with the center of the side wall of the two fixed supporting plates close to each other, and a positioning clamping plate is fixedly connected with the output end of the first electric push rod.

[0008] Preferably, the rust removal assembly comprises a rust removal grinding wheel, a positioning supporting plate is fixedly connected with the center of the top of the rust removal grinding wheel, a fixed block is fixedly connected with the center of the top of the positioning supporting plate, positioning clamping blocks are symmetrically and fixedly connected with the top of the positioning supporting plate, and a fixed screw hole is formed in the center of the front wall of the fixed block.

[0009] Preferably, a fixed groove corresponding in position and matching in specification with the positioning supporting plate and the fixed block is formed in the center of the bottom of the connecting support, positioning clamping grooves corresponding in position and matching in specification with the positioning clamping blocks are symmetrically formed in the inner cavity of the fixed groove, and a fixed bolt corresponding in position and matching in specification with the fixed screw hole penetrates the front wall of the connecting support.

[0010] Preferably, the chip collecting assembly comprises a chip guiding groove formed in the center of the base table and a first chip collecting frame fixedly connected and arranged at the center of the bottom of the base table, the first chip collecting frame is in communication with the inner cavity of the casing through the chip guiding groove, a second chip collecting frame is arranged below the first chip collecting frame, an extension conduit is arranged between the first chip collecting frame and the second chip collecting frame, and the first chip collecting frame and the second chip collecting frame are connected and communicated through the extension conduit.

[0011] Preferably, a chip discharging groove is formed in the center of the bottom of the second chip collecting frame, and a chip discharging door is rotatably connected in the chip discharging groove, a connecting supporting plate is arranged on one side of the bottom of the base table, a second electric push rod is fixedly connected with the side wall of the second chip collecting frame close to the second chip collecting frame, and the output end of the second electric push rod is fixedly connected with the side wall of the second chip collecting frame.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] The utility model discloses, through setting up the base station and the casing can provide good support and structural stability for the whole, through setting up the processing platform can provide the rust removal of stainless steel template placement platform, through setting up the positioning component can position the stainless steel template clamping, to guarantee its stability when rust removal, prevent its position deviation or drop because of the positioning effect is not good, through setting up the hydraulic cylinder can carry out linear motion, to drive motor, connecting support and rust removal component down to the upper surface of stainless steel template and stick together, thereby convenient to the rust removal treatment of stainless steel template, through setting up the drive motor can drive connecting support and rust removal component and rotate at high speed, thereby can through rust removal component rust removal treatment to stainless steel template, through setting up the rust removal component not only can through rust removal abrasive wheel rust removal treatment to stainless steel template, and its structure is relatively nimble, therefore it is convenient to change in time when rust removal abrasive wheel wears seriously or is damaged, thereby can guarantee the rust removal effect and efficiency of follow -up, through setting up the scrap collecting component not only can collect the debris generated in rust removal process, and it can make the utilization rate of collection space improve in fixed collection space, therefore need not to clean the debris frequently, thereby can guarantee the overall processing efficiency and reduce the labor intensity of manual. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the front view of the utility model;

[0015] Figure 2 It is the structural schematic diagram of the utility model;

[0016] Figure 3 It is the structural schematic diagram of the positioning component of the utility model;

[0017] Figure 4 It is the structural schematic diagram of the rust removal component of the utility model;

[0018] Figure 5 It is the structural enlarged view of the utility model Figure 4 .

[0019] Figure 6 It is the structural schematic diagram of the scrap collecting component of the utility model.

[0020] In the figure: 1, base; 2, casing; 3, processing platform; 4, positioning assembly; 401, fixed support plate; 402, first electric push rod; 403, positioning clamping plate; 5, hydraulic cylinder; 6, drive motor; 7, connecting support; 8, rust removal assembly; 801, rust removal grinding wheel; 802, positioning support plate; 803, fixed block; 804, positioning clamping block; 805, fixed screw hole; 806, fixed groove; 807, positioning clamping groove; 808, fixed bolt; 9, chip collecting assembly; 901, chip guide groove; 902, first chip collecting frame; 903, second chip collecting frame; 904, telescopic guide pipe; 905, chip discharge groove; 906, chip discharge door; 907, connecting support plate; 908, second electric push rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0022] In the description of the present application, it should be understood that the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and in the absence of the opposite description, these orientation words do not indicate and imply that the indicated device or element must have a specific orientation or be constructed and operated in a specific orientation, therefore cannot be understood as a limitation on the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself.

[0023] In addition, it should be noted that the use of "first", "second" and the like to limit parts is only for the convenience of distinguishing the corresponding parts, and if there is no further declaration, the above words have no special meaning, therefore cannot be understood as a limitation on the scope of protection of the present application.

[0024] Please refer to Figures 1-6 The present application provides a technical solution:

[0025] The utility model provides a stainless steel formwork rust cleaning device, including base 1, the top fixedly connected with machine shell 2 of base 1, the bottom of machine shell 2 inner chamber is symmetrically inclined arrangement, the bottom of machine shell 2 inner chamber is fixedly connected with support rod and the top of support rod is fixedly connected with processing table 3, and the both sides of the top of processing table 3 are symmetrically equipped with positioning assembly 4, the top center of machine shell 2 is penetrated and fixedly connected with hydraulic cylinder 5, and the output end of hydraulic cylinder 5 is fixedly connected with drive motor 6, the output end of drive motor 6 is fixedly connected with connecting support 7, and the below of connecting support 7 is equipped with rust cleaning subassembly 8, and the below of base 1 is equipped with scrap collecting subassembly 9.

[0026] The positioning assembly 4 comprises two fixed supporting plates 401 fixedly connected to the top of the machining table 3 at both ends, a first electric push rod 402 fixedly connected to the center of the side wall of the two fixed supporting plates 401 close to each other, a positioning clamping plate 403 fixedly connected to the output end of the first electric push rod 402, and the positioning assembly 4 can position and clamp the stainless steel template to ensure its stability during rust removal and prevent the position from deviating or falling due to poor positioning effect; the rust removal assembly 8 comprises a rust removal grinding wheel 801, a positioning supporting plate 802 fixedly connected to the top center of the rust removal grinding wheel 801, a fixed block 803 fixedly connected to the top center of the positioning supporting plate 802, positioning clamping blocks 804 symmetrically and fixedly connected to the top of the positioning supporting plate 802, a fixed screw hole 805 formed in the center of the front wall of the fixed block 803, a fixed groove 806 formed in the bottom center of the connecting support 7 and corresponding in position and matching in specification with the positioning supporting plate 802 and the fixed block 803, positioning clamping grooves 807 symmetrically formed in the inner cavity of the fixed groove 806 and corresponding in position and matching in specification with the positioning clamping blocks 804, and a fixed bolt 808 penetrating through the front wall of the connecting support 7 and corresponding in position and matching in specification with the fixed screw hole 805, so that the rust removal assembly 8 can not only remove rust from the stainless steel template by the rust removal grinding wheel 801, but also has a flexible structure, so that it can be replaced in time when the rust removal grinding wheel 801 is severely worn or damaged, thereby ensuring the subsequent rust removal effect and efficiency; the chip collecting assembly 9 comprises a chip guiding groove 901 formed in the center of the base 1 and a first chip collecting frame 902 fixedly connected to the bottom center of the base 1, the first chip collecting frame 902 is in communication with the inner cavity of the machine shell 2 through the chip guiding groove 901, a second chip collecting frame 903 is arranged below the first chip collecting frame 902, a telescopic conduit 904 is arranged between the first chip collecting frame 902 and the second chip collecting frame 903, and the first chip collecting frame 902 and the second chip collecting frame 903 are connected and communicated through the telescopic conduit 904, a chip discharging groove 905 is formed in the bottom center of the second chip collecting frame 903, and a chip discharging door 906 is rotatably connected in the chip discharging groove 905, a connecting supporting plate 907 is arranged on one side of the bottom of the base 1, a second electric push rod 908 is fixedly connected to the bottom of the side wall of the connecting supporting plate 907 close to the second chip collecting frame 903, and the output end of the second electric push rod 908 is fixedly connected to the side wall of the second chip collecting frame 903, so that the chip collecting assembly 9 can collect the chips generated during the rust removal process, and the utilization rate of the collection space can be improved in the fixed collection space, so that the chips do not need to be cleaned frequently, thereby ensuring the overall processing efficiency and reducing the labor intensity.

[0027] Workflow: first all electrical appliances are powered on and make each electrical appliances external controller, base station 1 and the shell 2 can provide good support and structural stability for the whole, processing platform 3 can provide a platform for rust removal of stainless steel template, positioning assembly 4 can be positioned clamping of stainless steel template, to ensure its stability when rust removal, prevent its due to poor positioning effect and cause the position of the offset or falling, first the stainless steel template is placed on the processing platform 3, start the first electric push rod 402, make it extend, finally through the positioning clamp plate 403 and the stainless steel template of the fit contact to stainless steel template positioning clamping, hydraulic cylinder 5 can move linearly, to drive motor 6, connecting support 7 and rust removal assembly 8 down to the upper surface of the stainless steel template, so as to facilitate the rust removal treatment of stainless steel template, drive motor 6 can drive connecting support 7 and rust removal assembly 8 rotate at high speed, so that the rust removal assembly 8 can be used for rust removal treatment of stainless steel template, rust removal assembly 8 can not only be used for rust removal treatment of stainless steel template by rust removal grinding wheel 801, and its structure is more flexible, so it is convenient to replace in time when the rust removal grinding wheel 801 is seriously worn or damaged, so as to ensure the subsequent rust removal effect and efficiency, when the rust removal grinding wheel 801 is installed, first, the positioning plate 802 and the fixed block 803 are inserted into the fixed slot 806, at this time, the positioning block 804 is inserted into the positioning slot 807 for clamping positioning, at the same time, the fixed screw hole 805 corresponds to the hole of the fixed bolt 808, finally, the fixed bolt 808 is screwed into the fixed screw hole 805, and the same is true when disassembling, the chip collection assembly 9 can not only collect the debris generated during the rust removal process, but also can improve the utilization rate of the collection space in the fixed collection space, so it is not necessary to clean the debris frequently, so as to ensure the overall processing efficiency and reduce the labor intensity, the first chip collection frame 902, the second chip collection frame 903 and the telescopic conduit 904 form a closed collection space, the debris is guided into the collection space through the debris guide groove 901 for collection, and then the second electric push rod 908 is started, so that the second chip collection frame 903 is driven to move back and forth through the telescopic stroke of the second electric push rod 908, so as to flatten and compact the debris in the collection space, so as to prevent the space waste caused by the loose accumulation of the debris, and the utilization rate of the collection space is greatly improved, and finally the debris can be guided out through the debris discharge slot 905 by opening the debris discharge door 906.

[0028] The contents not described in detail in the specification belong to the prior art known to those skilled in the art. The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the existing technology. The machinery, parts and equipment adopt the conventional type in the existing technology, and the circuit connection adopts the conventional connection mode in the existing technology, which will not be described in detail here.

[0029] While embodiments of the present application have been shown and described, it is to be understood that the embodiments described are merely divergences of the present application, and that many changes, modifications, substitutions and alterations can be suggested by those skilled in the art without departing from the spirit and scope of the present application, which is defined by the following claims and their equivalents.

Claims

1. A stainless steel formwork rust removal device comprising a base (1), characterised in that: The top of the base (1) is fixedly connected with a machine shell (2), the bottom of the inner cavity of the machine shell (2) is symmetrically and obliquely arranged, the bottom of the inner cavity of the machine shell (2) is symmetrically and fixedly connected with a support rod, and the top end of the support rod is fixedly connected with a machining table (3); the top of the machining table (3) is symmetrically provided with a positioning assembly (4) on both sides; the top center of the machine shell (2) is penetrated and fixedly connected with a hydraulic cylinder (5); the output end of the hydraulic cylinder (5) is fixedly connected with a driving motor (6); the output end of the driving motor (6) is fixedly connected with a connecting support (7); the lower portion of the connecting support (7) is provided with a rust removal assembly (8); and the lower portion of the base (1) is provided with a chip collecting assembly (9).

2. A stainless steel formwork rust removal device according to claim 1, characterized in that: The positioning assembly (4) comprises fixed support plates (401) fixedly connected with the top of the machining table (3) on both ends; first electric push rods (402) are fixedly connected with the center of the side wall of the fixed support plates (401) close to each other; and positioning clamping plates (403) are fixedly connected with the output end of the first electric push rods (402).

3. A stainless steel formwork rust removal device according to claim 1, characterized in that: The rust removal assembly (8) comprises a rust removal grinding wheel (801), the top center of the rust removal grinding wheel (801) is fixedly connected with a positioning support plate (802), the top center of the positioning support plate (802) is fixedly connected with a fixed block (803), the top of the positioning support plate (802) is symmetrically and fixedly connected with positioning clamping blocks (804), and a fixed screw hole (805) is formed in the center of the front wall of the fixed block (803).

4. A stainless steel formwork rust removal device according to claim 3, characterized in that: The bottom center of the connecting support (7) is provided with a fixed groove (806) corresponding in position and matching in specification with the positioning support plate (802) and the fixed block (803); the inner cavity of the fixed groove (806) is symmetrically provided with positioning clamping grooves (807) corresponding in position and matching in specification with the positioning clamping blocks (804); and a fixed bolt (808) corresponding in position and matching in specification with the fixed screw hole (805) penetrates the front wall of the connecting support (7).

5. A stainless steel formwork rust removal device according to claim 1, characterized in that: The chip collecting assembly (9) comprises a chip guide groove (901) formed in the center of the base (1) and a first chip collecting frame (902) fixedly connected and arranged at the bottom center of the base (1); the first chip collecting frame (902) is in communication with the inner cavity of the machine shell (2) through the chip guide groove (901); a second chip collecting frame (903) is arranged below the first chip collecting frame (902); a telescopic conduit (904) is arranged between the first chip collecting frame (902) and the second chip collecting frame (903); and the first chip collecting frame (902) and the second chip collecting frame (903) are connected and communicated through the telescopic conduit (904).

6. A stainless steel formwork rust removal device according to claim 5, characterised in that: The bottom center of the second chip collecting frame (903) is provided with a chip removal groove (905), and a chip removal door (906) is rotatably connected in the chip removal groove (905); one side of the bottom of the base (1) is provided with a connecting branch plate (907); the connecting branch plate (907) is fixedly connected with a second electric push rod (908) near the bottom of one side wall of the second chip collecting frame (903), and the output end of the second electric push rod (908) is fixedly connected with one side wall of the second chip collecting frame (903).