Auxiliary tool for assembling endoscope optical lens

Abstract

The utility model relates to an auxiliary tool, and provides the auxiliary tool for assembling the optical lens of the endoscope, which comprises a sliding table, a mounting frame, a sealing plate and the like, a fine-tuning positioning mechanism is arranged on the sliding table, a mounting frame is arranged on the fine-tuning positioning mechanism, the mounting frame is driven by the fine-tuning positioning mechanism to move in the sliding table in a positioning mode, a sealing plate is mounted on the upper portion of the mounting frame, and a plurality of through holes are evenly formed in the sealing plate at intervals. According to the utility model, the placing holes suitable for different diameters are arranged on the tool for placing the lens cones in batches, and the lens cones in the tool are fixed through the clamping blocks which can be adjusted in an opening and closing manner, so that the problem that a conventional tool is provided with a clamping groove matched with a certain lens model according to the lens model so as to realize the fixed placement of the lens cones of the lens is solved; therefore, a special tool needs to be customized for each type of lens, and the special tool cannot be used universally. When lenses of different models are produced, tools do not need to be replaced frequently, and production preparation time and cost are saved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of auxiliary tool, in particular to a kind of auxiliary tool of endoscope optical lens assembly. BACKGROUND

[0002] One of the core components of an endoscope is the optical lens, which is responsible for capturing images inside the body. High-quality optical lenses can provide clear and stable images, which are crucial for improving the safety and accuracy of surgery.

[0003] With the development of automation production, the existing lens assembly is mostly used by automatic equipment, through the synchronous coordination of multiple integrated stations, to realize the efficient assembly of lens, and in the process of assembly, the tooling assembled by automatic equipment is one of the indispensable components, which mainly plays the role of batch placing lens barrel and lens barrel fixation, so as to facilitate the assembly equipment to accurately assemble the corresponding lens components into the lens barrel. Due to the particularity of the working environment of endoscope, the assembly precision of optical lens is very high. Any slight deviation may affect the quality of imaging, and thus affect the use effect of the product. The conventional tooling sets the clamping groove matched with a certain lens model to realize the fixation and placement of the lens barrel of the lens, which will require a special tooling for each lens model, which cannot be universal. When producing different models of lenses, the tooling needs to be frequently replaced, increasing the production preparation time and cost, and the manufacturing tolerance and assembly tolerance of the clamping groove in the tooling may cause slight deviation of the lens barrel when fixed and placed, affecting the assembly precision. SUMMARY

[0004] In order to overcome the shortcomings of the conventional tooling setting the clamping groove matched with a certain lens model to realize the fixation and placement of the lens barrel of the lens, which will require a special tooling for each lens model, which cannot be universal, when producing different models of lenses, the tooling needs to be frequently replaced, increasing the production preparation time and cost, and the manufacturing tolerance and assembly tolerance of the clamping groove in the tooling may cause slight deviation of the lens barrel when fixed and placed, affecting the assembly precision. The purpose is to provide an auxiliary tool for endoscope optical lens assembly, which can ensure stable placement of lens barrel and is suitable for various lens barrels with high flexibility.

[0005] The utility model discloses a technical scheme for: a kind of endoscope optical lens assembly's auxiliary tool, including sliding table, mounting frame, sealing plate, mounting seat, swing bar, clamping block, spring, material clamping seat, lifting plate, cylinder, connecting rod and top block, sliding table is equipped with fine adjustment positioning mechanism, fine adjustment positioning mechanism is equipped with mounting frame, fine adjustment positioning mechanism drives mounting frame to be positioned and moves in sliding table interior area, mounting frame upper portion is equipped with sealing plate, sealing plate is evenly spaced and is equipped with several through holes, mounting frame is equipped with the mounting seat consistent with the number of through hole, the through hole on mounting seat and sealing plate is in one-to-one corresponding concentric position, at least two swing bars are rotatably and evenly spaced and arranged on the upper portion of mounting seat, the lower portion of swing bar is equipped with inclined block, the outer side of the lower portion of swing bar is equipped with spring, the other end of spring is connected with mounting seat, the upper portion of swing bar is equipped with clamping block, clamping block is arc-shaped, the clamping block on swing bar in the same mounting seat is arranged in circle, the through hole on sealing plate is equipped with material clamping seat, material clamping seat is equipped with discharging hole, and discharging hole and through hole are in concentric position, and the left and right sides of mounting frame are equipped with electric cylinder, and the driving rod of electric cylinder is vertically downward, and the driving rod between two electric cylinders is equipped with lifting plate, and the upper portion of lifting plate is equipped with the connecting rod consistent with the number of mounting seat, and connecting rod and mounting seat are in one-to-one corresponding concentric position on top, and the upper portion of connecting rod is inserted into the lower portion of mounting frame, and the upper portion of connecting rod is equipped with top block, and the inclined block of the lower portion of swing bar in the same line above top block is contacted, and the opening and closing of the clamping block on swing bar are controlled by the contact of top block and inclined block on swing bar.

[0006] As a preferred technical scheme of the utility model, the fine adjustment positioning mechanism includes a transmission member one, a guide rod, a transmission member two and a sliding block, the left and right sides of the front part of the sliding table are each provided with the transmission member one, the left and right sides of the rear part of the right part of the sliding table are each provided with the transmission member two, the transmission member one and the transmission member two are each composed of a transmission screw rod and a positioning motor, the transmission screw rod of the transmission member one and the transmission member two is each provided with a transmission seat, the left and right sides of the mounting frame are each provided with the guide rod, the guide rod of the left and right sides is each inserted into the transmission seat of the same side transmission member one, the mounting frame is slidably connected with the transmission seat of the two transmission member ones through the guide rod, the mounting frame is positioned and moved forward and backward in the sliding table through the transmission seat one, the left and right sides of the mounting frame are each provided with the sliding block, the sliding block of the left and right sides is slidably connected with the transmission seat of the same side transmission member two, the mounting frame is slidably connected with the transmission seat of the two transmission member twos through the sliding block, the mounting frame is positioned and moved left and right in the sliding table through the transmission seat two.

[0007] As a preferred technical scheme of the utility model, the hole diameter of the through hole and the discharging hole is consistent, and the hole diameter of the through hole and the discharging hole ranges from 10mm to 30mm, so as to adapt to the placement of the lens barrel with different diameters.

[0008] As a preferred technical scheme of the utility model, it further includes a pair of light emitting diodes, and the clamping hole of the material clamping seat is provided with at least one pair of light emitting diodes.

[0009] As a preferred technical scheme of the utility model, signal modules and indicator lights are further arranged, the signal modules are arranged on the material clamping seats, the signal modules are connected with the opposite light electric signals on the same material clamping seat, and the indicator lights are arranged on the signal modules.

[0010] Beneficial effects: the utility model discloses a material clamping seat and a lens barrel fixing device, which are used for fixing the lens barrel of the lens, and the material clamping seat is provided with a plurality of clamping grooves of different sizes.

[0011] The utility model discloses a micro -adjusting positioning mechanism is set up, when lens assembly, through the tool micro -adjusting position to accurate adjustment lens's position and angle, cooperate the positioning mechanism of assembly device, guarantee installation part, improve the alignment accuracy between each component, thereby improve assembly accuracy and product's good product rate, reduce the scrap rate caused by position deviation, promote production efficiency and product quality.

[0012] The utility model discloses a material clamping seat sets up opposite light electric, real -time monitoring the fixed state of lens in material clamping seat, and real -time feedback signal through signal module simultaneously, avoid the condition that lens deflection still carries out assembly, thereby improve the precision and reliability of assembly significantly, reduce the scrap rate caused by lens deflection, promote production efficiency and product quality. ACCURATE ADJUSTMENT OF POSITION AND ANGLE OF LENS

[0013] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0014] Figure 2 It is the three-dimensional structure schematic diagram of the utility model hidden seal plate and material clamping seat.

[0015] Figure 3 It is the split drawing of the utility model clamping mechanism.

[0016] Figure 4 It is the three-dimensional structure schematic diagram of the utility model lifting plate, electric cylinder and connecting rod.

[0017] Figure 5 It is the three-dimensional structure schematic diagram of the utility model micro -adjusting positioning mechanism.

[0018] Figure 6 It is the three-dimensional structure schematic diagram of the utility model signal module, indicator light and opposite light electric component.

[0019] The figure is marked: 1- sliding table, 2- mounting frame, 3- sealing plate, 31- mounting seat, 32- swing lever, 321- clamp block, 322- spring, 4- material clamping seat, 5- lifting plate, 51- electric cylinder, 52- connecting rod, 521- top block, 6- signal module, 61- indicating lamp, 7- photoelectric, 8- transmission part one, 81- guide rod, 82- transmission part two, 83- sliding block, 400- discharging hole. DETAILED DESCRIPTION

[0020] The utility model is further described in detail below in combination with the drawings and specific embodiments, but does not limit the protection scope and application scope of the utility model.

[0021] An auxiliary tool for assembling endoscope optical lens, as shown in Figures 1-6 The figure is marked: 1- sliding table, 2- mounting frame, 3- sealing plate, 31- mounting seat, 32- swing lever, 321- clamp block, 322- spring, 4- material clamping seat, 5- lifting plate, 51- electric cylinder, 52- connecting rod, 521- top block, 6- signal module, 61- indicating lamp, 7- photoelectric, 8- transmission part one, 81- guide rod, 82- transmission part two, 83- sliding block, 400- discharging hole.

[0022] The upper part of mounting seat 31 is rotationally and evenly provided with not less than two swing levers 32, the lower part of swing lever 32 is provided with an inclined block, the outer side of the lower part of swing lever 32 is provided with a spring 322, the other end of spring 322 is connected with mounting seat 31, the upper part of swing lever 32 is provided with a clamp block 321, clamp block 321 is arc-shaped, the clamp blocks 321 on swing levers 32 in the same mounting seat 31 are arranged in a circle, each through hole on sealing plate 3 is provided with a material clamping seat 4, each material clamping seat 4 is provided with a discharging hole 400, discharging hole 400 is in the upper and lower concentric position with the through hole, ensuring that the lens barrel can be smoothly placed and positioned, wherein the hole diameter of the through hole and the discharging hole 400 is consistent, and the hole diameter of the through hole and the discharging hole 400 ranges from 10mm to 30mm, to adapt to the placement of lens barrels of different diameters, the left and right sides of mounting frame 2 are provided with electric cylinders 51, the driving rods of electric cylinders 51 are vertically downward, lifting plate 5 is installed between the driving rods of the two electric cylinders 51, the upper part of lifting plate 5 is provided with connecting rods 52 consistent in number with mounting seat 31, and connecting rods 52 are in one-to-one correspondence with mounting seat 31 in the upper and lower concentric position, the upper part of connecting rod 52 penetrates into the lower part of mounting frame 2, the upper part of connecting rod 52 is provided with a top block 521, top block 521 is in contact with the inclined block at the lower part of the same line swing lever 32 above, and the opening and closing of clamp block 321 on swing lever 32 is controlled by the contact between top block 521 and the inclined block on swing lever 32.

[0023] The specific workflow is as follows: first, the mounting frame 2 is precisely positioned on the sliding table 1 by the fine positioning mechanism, ensuring that each mounting seat 31 is aligned with the through hole on the sealing plate 3, then the lens barrel is placed into the mounting seat 31 through the material placing hole 400 on the material clamping seat 4, the electric cylinder 51 drives the lifting plate 5 to rise, the connecting rod 52 descends accordingly, the top block 521 comes into contact with the inclined block at the lower part of the swing lever 32, forcing the swing lever 32 to open outward, and the clamping block 321 also opens, allowing the lens barrel to be smoothly placed into, after the lens barrel is completely placed in, the electric cylinder 51 drives the lifting plate 5 to descend, the top block 521 separates from the inclined block, the swing lever 32 resets under the action of the spring 322, the clamping block 321 closes and tightens the lens barrel, ensuring that the lens barrel does not loosen during assembly.

[0024] As shown in Figure 1 , Figure 2 and Figure 5 , the fine positioning mechanism includes transmission member one 8, guide rod 81, transmission member two 82 and sliding block 83, the sliding table 1 has transmission member one 8 on both left and right sides of the front part, and transmission member two 82 on both left and right sides of the right part, both transmission member one 8 and transmission member two 82 are composed of a transmission screw and a positioning motor, both transmission member one 8 and transmission member two 82 are equipped with transmission seats on the screw, the mounting frame 2 is equipped with guide rod 81 on both left and right sides, both left and right guide rods 81 pass through the transmission seats of the same side transmission member one 8, the mounting frame 2 is slidably connected with the transmission seats of the two transmission member one 8 through the guide rod 81, the screw rotation of the transmission seat one 8 drives the mounting frame 2 to move forward and backward in the sliding table 1, the mounting frame 2 is equipped with sliding block 83 on both front and back sides, both front and back sliding blocks 83 are slidably connected with the transmission seats of the same side transmission member two 82, the mounting frame 2 is slidably connected with the transmission seats of the two transmission member two 82 through the sliding block 83, the screw rotation of the transmission seat two 82 drives the mounting frame 2 to move left and right in the sliding table 1, the setting of the guide rod 81 and the sliding block 83 ensures that the mounting frame 2 can move in any position in the plane left and right or forward and backward at the same time or independently, for example, when the transmission member one 8 works, the mounting frame 2 moves forward and backward, at this time, to avoid the moving force acting on the transmission member two 82 during transmission, the sliding block on the transmission member two can offset this moving force.

[0025] The positioning motor of the transmission member one 8 and the transmission member two 82 drives the transmission screw to rotate, the transmission seat on the screw moves along the direction of the screw, drives the mounting frame 2 to move forward and backward and left and right in the sliding table 1 through the guide rod 81, realizes the precise positioning of the mounting frame 2 in the forward and backward direction, realizes the precise positioning of the mounting frame 2 in the left and right direction, in this way, the mounting frame 2 can realize accurate adjustment in multiple directions in the sliding table 1, ensuring that it can be quickly positioned in cooperation with the assembly device, thereby ensuring the accurate placement and assembly of the lens barrel.

[0026] The design of the fine positioning mechanism not only improves the positioning accuracy of the mounting frame 2, but also enhances the stability and reliability of the entire tooling system. In actual production, through the accurate control of the fine positioning mechanism, the assembly errors caused by position deviation can be significantly reduced, and the product yield and production efficiency can be improved. In addition, since the transmission member 1 8 and the transmission member 2 82 are both driven by the positioning motor, the operation is simple and fast, and the tooling can quickly adapt to different sizes and models of lens barrels, further improving the versatility and flexibility of the tooling.

[0027] In addition, as shown in Figure 1 and Figure 6 , the sealing plate 3 is additionally provided with a pair of light emitting diodes 7, a signal module 6 and a pilot lamp 61. At least one set of light emitting diodes 7 is arranged around the clamping hole of the clamping seat 4. The signal module 6 is arranged on the clamping seat 4 and is connected with the light emitting diodes 7 on the same clamping seat 4. The pilot lamp 61 is arranged on the signal module 6. By arranging light emitting diodes on the clamping seat, the fixing state of the lens in the clamping seat can be monitored in real time. At the same time, the signal module 6 can feed back signals in real time, so as to avoid the situation that the lens is skewed and still assembled.

[0028] Specifically, when the lens barrel is placed into the mounting seat 31 through the discharging hole 400 on the clamping seat 4, the light emitting diodes 7 can detect whether there is a lens barrel in the clamping seat 4 and whether the lens barrel is correctly placed. The light emitting diodes 7 are composed of a transmitter and a receiver. When the lens barrel is correctly placed, the light path of the light emitting diodes 7 is blocked by the lens barrel. The receiver detects the signal that the light path is blocked and transmits the signal to the signal module 6. After receiving the signal, the signal module 6 controls the pilot lamp 61 to light up, indicating that the lens barrel has been correctly placed and the next operation can be performed.

[0029] If the lens barrel is not placed correctly or is skewed, the light path of the light emitting diodes 7 will not be completely blocked. The receiver detects the signal that the light path is not completely blocked and transmits the signal to the signal module 6. After receiving the abnormal signal, the signal module 6 controls the pilot lamp 61 to flash or display a specific color, prompting the operator that the lens barrel is not placed correctly and needs to be adjusted. At this time, the system can pause the subsequent assembly steps until the lens barrel is correctly placed, so as to avoid assembly errors and product quality problems caused by lens skew.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An auxiliary tooling for assembling an endoscope optical lens, comprising a slide (1); Its features are, It also includes a mounting frame (2), a sealing plate (3), a mounting base (31), a swing rod (32), a clamping block (321), a spring (322), a material clamping seat (4), a lifting plate (5), a cylinder, a connecting rod (52), and a top block (521). The slide table (1) is equipped with a fine-tuning positioning mechanism, and the fine-tuning positioning mechanism is equipped with a mounting frame (2). The fine-tuning positioning mechanism drives the mounting frame (2) to move and position within the slide table (1). A sealing plate (3) is installed on the upper part of the mounting frame (2). The sealing plate (3) is spaced apart. The mounting frame (2) has a number of through holes evenly spaced. The mounting frame (2) has mounting seats (31) with the same number of through holes. The mounting seats (31) and the through holes on the sealing plate (3) are in a one-to-one corresponding concentric position. The upper part of the mounting seat (31) has at least two rotating rods (32) evenly spaced. The lower part of each rod (32) has an inclined block. The outer side of the lower part of each rod (32) has a spring (322). The other end of each spring (322) is connected to the mounting seat (31). The upper part of each rod (32) has a clamping block (32). 1) The clamping block (321) is arc-shaped. The clamping blocks (321) on the swing rod (32) in the same mounting base (31) are arranged in a circle. The through holes on the sealing plate (3) are provided with material clamping seats (4). The material clamping seats (4) are provided with material discharge holes (400). The material discharge holes (400) and the through holes are in the same concentric position. Electric cylinders (51) are provided on both the left and right sides of the mounting frame (2). The drive rod of the electric cylinder (51) is vertically downward. A lifting plate (5) is installed between the drive rods of the two electric cylinders (51). 5) The upper part is provided with the same number of connecting rods (52) as the mounting base (31), and the connecting rods (52) and the mounting base (31) are in a one-to-one corresponding upper and lower concentric position. The upper part of the connecting rod (52) passes through the lower part of the mounting frame (2). The upper part of the connecting rod (52) is provided with a top block (521). The top block (521) contacts the inclined block at the lower part of the swing rod (32) on the same line above. The opening and closing of the clamping block (321) on the swing rod (32) is controlled by the contact between the top block (521) and the inclined block on the swing rod (32).

2. The auxiliary tooling for assembling an endoscope optical lens according to claim 1, characterized in that, The fine-tuning positioning mechanism includes a transmission component one (8), a guide rod (81), a transmission component two (82), and a slider (83). The front left and right sides of the slide table (1) are equipped with transmission components one (8), and the front and rear sides of the right side of the slide table (1) are equipped with transmission components two (82). Both transmission components one (8) and transmission components two (82) consist of a transmission screw and a positioning motor. The screws of transmission components one (8) and transmission components two (82) are equipped with transmission seats. The left and right sides of the mounting frame (2) are equipped with guide rods (81), and the guide rods (81) on the left and right sides pass through the same side transmission. Inside the transmission seat of component one (8), the mounting frame (2) is slidably connected to the transmission seats of the two transmission components one (8) via the guide rod (81). The first transmission seat drives the mounting frame (2) to move back and forth in the slide table (1). The mounting frame (2) is provided with sliders (83) on both the front and rear sides. The sliders (83) on both the front and rear sides are slidably connected to the transmission seats of the second transmission component (82) on the same side. The mounting frame (2) is slidably connected to the transmission seats of the two transmission components two (82) via the sliders (83). The second transmission seat drives the mounting frame (2) to move left and right in the slide table (1).

3. The auxiliary tooling for assembling an endoscope optical lens according to claim 2, characterized in that, The through hole and the feed hole (400) have the same diameter, and the diameter range of the through hole and the feed hole (400) is between 10mm and 30mm, so as to accommodate the placement of lens tubes of different diameters.

4. The auxiliary tooling for assembling an endoscope optical lens according to claim 3, characterized in that, It also includes a photoelectric sensor (7), and at least one set of photoelectric sensors (7) is provided around the card hole of the card holder (4).

5. The auxiliary tooling for assembling an endoscope optical lens according to claim 4, characterized in that, It also includes a signal module (6) and an indicator light (61). Each material holder (4) is equipped with a signal module (6). The signal module (6) is connected to the photoelectric sensor (7) on the same material holder (4). Each signal module (6) is equipped with an indicator light (61).

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