Intelligent loading and unloading system for clutch driven disc automatic line robot

Abstract

The utility model relates to the technical field of loading and unloading robots, and discloses an intelligent loading and unloading system for a clutch driven disc automatic line robot, which comprises a round block, and a monitoring sensor is fixedly sleeved inside the bottom end of the round block. Through the arrangement of the screw rod, the extrusion disc, the moving rod and the clamping block, as the screw rod is in threaded sleeve connection with the moving block, when the driving motor runs, the rotating shaft drives the moving block and the extrusion disc to move through the screw rod, and the extrusion disc moves downwards under the limitation of the vertical rod; at the moment, an extrusion disc extrudes the outer surfaces of four moving rods downwards, so that the four moving rods move inwards along the interiors of four limiting blocks, the four moving rods drive four clamping blocks to move inwards through four connecting blocks at the moment, and then the four clamping blocks clamp a clutch driven disc in the inward movement process. And the outer surfaces of the four clamping blocks are all designed to be in a wave shape, so that clutch driven discs of different sizes can be stably clamped.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of loading and unloading robots, more specifically, the utility model relates to an intelligent loading and unloading system for clutch driven plate automatic line robots. BACKGROUND

[0002] The clutch is located in the flywheel shell between the engine and the gearbox, and the clutch assembly is fixed on the rear plane of the flywheel by screws, the output shaft of the clutch is the input shaft of the gearbox, and the clutch is a commonly used component in mechanical transmission, which can separate or engage the transmission system at any time.

[0003] The main components of the clutch include: a crankshaft, a transmission input shaft, a separation bearing, a flywheel, a pressure plate, a driven plate, a support ring, a transmission belt, etc. When operating personnel are producing and processing the clutch driven plate, they often need to load and unload the clutch driven plate from the production line. With the development of science and technology, most existing production enterprises choose intelligent loading and unloading robots to load and unload the clutch driven plate in order to improve productivity. Although the existing loading and unloading robots have basic loading and unloading functions, most loading and unloading robots can only clamp single-size clutch driven plates. When different sizes of clutch driven plates need to be loaded and unloaded, the operator often needs to replace the chuck, which affects the production efficiency and makes the product applicability not high. Moreover, since the clutch driven plate is usually circular, some existing loading and unloading robots are difficult to stably clamp it, so it needs to be improved. UTILITY MODEL CONTENTS

[0004] In order to overcome the shortcomings of the prior art, the utility model provides an intelligent loading and unloading system for clutch driven plate automatic line robots, which has the advantages of being able to stably clamp clutch driven plates of different sizes.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an intelligent loading and unloading system for clutch driven plate automatic line robots, comprising:

[0006] The circular block is internally fixed with a monitoring sensor at the bottom end, and a vertical rod is fixedly installed at the top end of the circular block.

[0007] The driving mechanism is arranged at the top end of the outer surface of the vertical rod.

[0008] The clamping mechanism is arranged in the interior of the top end of the circular block.

[0009] The clamping mechanism comprises a screw rod, the bottom end of the outer surface of the screw rod is movably sleeved with the inner part of the top end of the circular block, the outer surface of the screw rod is threadedly sleeved with a moving block, the outer surface of the moving block is fixedly sleeved with an extrusion disc, the extrusion disc is movably sleeved with the outer surface of the vertical rod, the inner part of the extrusion disc is movably sleeved with a moving rod, the outer surface of the moving rod is movably connected with a limiting block, one end of the limiting block is fixedly connected with the outer surface of the circular block, the bottom end of the outer surface of the moving rod is fixedly sleeved with a connecting block, and the outer surface of the connecting block is fixedly installed with a clamping block.

[0010] As a preferred technical scheme of the utility model, the driving mechanism comprises:

[0011] A circular plate, the inner part of the circular plate is fixedly sleeved with the top end of the outer surface of the vertical rod;

[0012] A driving motor, the bottom end of the driving motor is fixedly connected with the top end of the circular plate, the other end of the output shaft of the driving motor is fixedly sleeved with a rotating shaft, and the outer surface of the rotating shaft is fixedly sleeved with the inner part of the screw rod.

[0013] As a preferred technical scheme of the utility model, the top end of the circular plate is fixedly installed with a connecting arm, and the inner part of the right end of the connecting arm is threadedly sleeved with a lead screw.

[0014] As a preferred technical scheme of the utility model, the outer surface of the connecting arm is movably connected with a stand, the bottom end of the stand is fixedly installed with a bottom disc, and the top end of the bottom disc is movably connected with the bottom end of the lead screw.

[0015] As a preferred technical scheme of the utility model, the top end of the stand is fixedly installed with a first power motor, the other end of the output shaft of the first power motor is fixedly sleeved with a short shaft, and the outer surface of the short shaft is fixedly sleeved with the inner part of the top end of the lead screw.

[0016] As a preferred technical scheme of the utility model, the bottom end of the bottom disc is fixedly installed with a circular ring, the bottom end of the bottom disc is movably connected with a bottom plate, and the outer surface of the circular ring is movably sleeved with the inner part of the top end of the bottom plate.

[0017] As a preferred technical scheme of the utility model, the right side of the top end of the bottom plate is fixedly installed with a support, the top end of the support is fixedly installed with a second power motor, and the other end of the output shaft of the second power motor is fixedly sleeved with a circular shaft.

[0018] As a preferred technical scheme of the utility model, the outer surface of the circular shaft is fixedly sleeved with a gear, the outer surface of the gear is meshingly connected with a toothed ring, and the inner part of the toothed ring is fixedly sleeved with the outer surface of the bottom disc.

[0019] As a preferred technical scheme of the utility model, the outer surface of the bottom plate is fixedly installed with a fixed block, the inside of the fixed block is fixedly sleeved with an elongated shaft, and the front and rear ends of the elongated shaft are movably sleeved with rollers.

[0020] As a preferred technical scheme of the utility model, the outer surface of the column is fixedly installed with a handle, and the outer surface of the handle is fixedly sleeved with a rubber sleeve.

[0021] Compared with the prior art, the utility model has the beneficial effects as follows:

[0022] 1、 the utility model discloses a screw rod, extrusion disc, movement rod and clamping block are set up, because the screw rod is with the movement block thread sleeve, when drive motor runs, the shaft will drive the movement block and extrusion disc to move through the screw rod, the extrusion disc will be under the location of the vertical rod and move down, the extrusion disc will extrude the outer surface of four movement rods in the downward, and four movement rods will drive four clamping blocks to move inwards through four connecting blocks, four clamping blocks will be clamped to the clutch driven disc in the inward movement, and because the outer surface of four clamping blocks adopts the wave shape design, can firmly hold the clutch driven disc of different sizes.

[0023] 2、 the utility model discloses a connecting arm, screw, gear and gear ring are set up, because the screw is with the connecting arm thread sleeve, and because the location in the column, when the first power motor runs, the connecting arm will be driven by the screw to move up and down along the inside of the column as a whole, to reach the effect of driving the clutch driven disc to move up and down, when the second power motor runs, the gear will be driven to rotate by the circular shaft, because the gear is engaged with the gear ring, the gear will drive the chassis to rotate through the gear ring, the column as a whole will be rotated under the drive of the chassis, so as to reach the effect of driving the clutch driven disc to move. ACCURACY OF DRAWINGS

[0024] Figure 1 It is the structure schematic diagram of the utility model;

[0025] Figure 2 It is the back view structure schematic diagram of the utility model;

[0026] Figure 3 It is the sectional structure schematic diagram of the utility model;

[0027] Figure 4 It is the sectional structure schematic diagram of the utility model roller;

[0028] Figure 5 It is Figure 3 The local enlarged structure schematic diagram of A place in;

[0029] Figure 6 It isFigure 3 A local enlarged structure schematic view at B;

[0030] Figure 7 For Figure 3 A local enlarged structure schematic view at C.

[0031] In the figure: 1, round block; 2, monitoring sensor; 3, screw rod; 4, moving block; 5, extrusion disc; 6, moving rod; 7, limit block; 8, connecting block; 9, clamping block; 10, vertical rod; 11, round plate; 12, driving motor; 13, rotating shaft; 14, connecting arm; 15, lead screw; 16, stand; 17, base plate; 18, first power motor; 19, short shaft; 20, round ring; 21, bottom plate; 22, support; 23, second power motor; 24, round shaft; 25, gear; 26, gear ring; 27, fixed block; 28, long shaft; 29, roller; 30, handle; 31, rubber sleeve. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.

[0033] As Figures 1 to 7 shown, the utility model provides a kind of intelligent loading and unloading system for clutch driven disc automatic line robot, it includes:

[0034] Round block 1, monitoring sensor 2 is fixedly sleeved in the inside of the bottom end of round block 1, vertical rod 10 is fixedly installed at the top of round block 1;

[0035] Driving mechanism, driving mechanism is arranged at the top of the outer surface of vertical rod 10;

[0036] Clamping mechanism, clamping mechanism is arranged in the inside of the top of round block 1;

[0037] Wherein, clamping mechanism includes screw rod 3, the bottom end of the outer surface of screw rod 3 is movably sleeved with the inside of the top of round block 1, moving block 4 is threadedly sleeved on the outer surface of screw rod 3, extrusion disc 5 is fixedly sleeved on the outer surface of moving block 4, extrusion disc 5 is movably sleeved with the outer surface of vertical rod 10, moving rod 6 is movably connected with the outer surface of extrusion disc 5, limit block 7 is movably connected with the outer surface of moving rod 6, one end of limit block 7 is fixedly connected with the outer surface of round block 1, connecting block 8 is fixedly sleeved on the bottom end of the outer surface of moving rod 6, clamping block 9 is fixedly installed on the outer surface of connecting block 8.

[0038] When the screw rod 3 rotates, the extrusion disc 5 will be rotated by the movement block 4, and the extrusion disc 5 will move downward due to the limiting of the vertical rod 10, at this time, the inside of the extrusion disc 5 will extrude the four movement rods 6, and the four movement rods 6 will drive the four connecting blocks 8 to move inward due to the limiting of the four limiting blocks 7, at the same time, the four clamping blocks 9 will move inward under the driving of the four connecting blocks 8, and then the four clamping blocks 9 will clamp the driven disc in the movement, so that the driven disc of various sizes can be clamped, and due to the design of the four clamping blocks 9, the driven disc can be stably clamped.

[0039] The driving mechanism comprises:

[0040] The inside of the circular plate 11 is fixedly sleeved with the top end of the outer surface of the vertical rod 10;

[0041] The bottom end of the driving motor 12 is fixedly connected with the top end of the circular plate 11, the other end of the output shaft of the driving motor 12 is fixedly sleeved with the rotating shaft 13, and the outer surface of the rotating shaft 13 is fixedly sleeved with the inside of the screw rod 3.

[0042] When the driving motor 12 operates, the rotating shaft 13 will drive the screw rod 3 to rotate.

[0043] The top end of the circular plate 11 is fixedly installed with the connecting arm 14, and the inside of the right end of the connecting arm 14 is threadedly sleeved with the lead screw 15.

[0044] Since the lead screw 15 is threadedly sleeved with the inside of the connecting arm 14, when the lead screw 15 rotates, the connecting arm 14 will be driven to move.

[0045] The outer surface of the connecting arm 14 is movably connected with the stand column 16, the bottom end of the stand column 16 is fixedly installed with the bottom disc 17, and the top end of the bottom disc 17 is movably connected with the bottom end of the lead screw 15.

[0046] Since the outer surface of the connecting arm 14 is movably connected with the inside of the stand column 16, the stand column 16 will limit the movement of the connecting arm 14, so that it can only move up and down.

[0047] The top end of the stand column 16 is fixedly installed with the first power motor 18, the other end of the output shaft of the first power motor 18 is fixedly sleeved with the short shaft 19, and the outer surface of the short shaft 19 is fixedly sleeved with the inside of the top end of the lead screw 15.

[0048] When the first power motor 18 operates, the short shaft 19 will drive the lead screw 15 to rotate, and at this time, the connecting arm 14 will move up and down along the inside of the stand column 16 under the driving of the lead screw 15.

[0049] The bottom end of the bottom plate 21 is fixedly installed with a circular ring 20, and movably connected with a bottom plate 21.

[0050] Since the outer surface of the circular ring 20 movably sleeves the inner part of the bottom plate 21, the bottom plate 17 can only drive the circular ring 20 to rotate with the sleeve part of the bottom plate 21 as the center, and meanwhile the stand 16 as a whole will be driven by the bottom plate 17 to rotate.

[0051] The top end of the right side of the bottom plate 21 is fixedly installed with a support 22, the top end of the support 22 is fixedly installed with a second power motor 23, and the other end of the output shaft of the second power motor 23 is fixedly sleeved with a circular shaft 24.

[0052] When the second power motor 23 operates, the circular shaft 24 will rotate at this time.

[0053] The outer surface of the circular shaft 24 is fixedly sleeved with a gear 25, the outer surface of the gear 25 is meshingly connected with a tooth ring 26, and the inner part of the tooth ring 26 is fixedly sleeved with the outer surface of the bottom plate 17.

[0054] When the circular shaft 24 rotates, the gear 25 will be driven to rotate, and since the outer surface of the gear 25 is meshingly connected with the outer surface of the tooth ring 26, the gear 25 will drive the bottom plate 17 to rotate through the tooth ring 26 at this time.

[0055] The outer surface of the bottom plate 21 is fixedly installed with a fixed block 27, the inner part of the fixed block 27 is fixedly sleeved with a long shaft 28, and the front and rear ends of the long shaft 28 are movably sleeved with a roller 29.

[0056] Since the inner part of the roller 29 movably sleeves the outer surface of the long shaft 28, the roller 29 can rotate with the sleeve part of the long shaft 28 as the center, and since the roller 29 is designed, the loading and unloading robot can move stably.

[0057] The outer surface of the stand 16 is fixedly installed with a handle 30, and the outer surface of the handle 30 is fixedly sleeved with a rubber sleeve 31.

[0058] Since the handle 30 is designed, the operator can move the loading and unloading robot by pushing the handle 30, and since the rubber sleeve 31 is designed, the friction force on the surface of the handle 30 can be increased, and the operator can hold the handle 30 more comfortably.

[0059] The working principle and use process of the utility model:

[0060] When the clutch driven plate is located directly below the circular block 1, at this time the monitoring sensor 2 will send a signal to the first power motor 18 to make the first power motor 18 run, at this time the short shaft 19 will drive the lead screw 15 to rotate, because the outer surface of the lead screw 15 is sleeved with the internal thread of the connecting arm 14, when the lead screw 15 rotates, it will drive the connecting arm 14 to move, because the outer surface of the connecting arm 14 is movably connected with the inner column 16, therefore the inner column 16 will limit the movement of the connecting arm 14, so that it can only move up and down, at this time the connecting arm 14 will be driven by the lead screw 15 to move downward along the inner column 16, at the same time the circular plate 11 will be driven by the connecting arm 14 to move downward as a whole;

[0061] When the four clamping blocks 9 are in the same horizontal position as the clutch driven plate during downward movement, at this time the monitoring sensor 2 will send a signal to the first power motor 18 to stop running, at the same time the monitoring sensor 2 will send a signal to the driving motor 12 to make the driving motor 12 run, at this time the rotating shaft 13 will drive the screw rod 3 to rotate, because the outer surface of the screw rod 3 is sleeved with the internal thread of the moving block 4, therefore when the screw rod 3 rotates, it will drive the moving block 4 to move, at this time the extrusion disc 5 will be driven by the moving block 4 to move, because of the design of the four vertical rods 10, the movement of the extrusion disc 5 will be limited, so that it can only move up and down, at this time the extrusion disc 5 will be driven by the moving block 4 to move downward along the outer surface of the four vertical rods 10, in this process the inside of the extrusion disc 5 will extrude and push the outer surface of the four moving rods 6 during downward movement, so that the four moving rods 6 move, at this time the four moving rods 6 will move along the inside of the four limiting blocks 7, because of the design of the four limiting blocks 7, the movement of the four moving rods 6 will be limited, at this time the four moving rods 6 will be driven by the extrusion disc 5 to move inward along the inside of the four limiting blocks 7, at the same time the bottom end of the four moving rods 6 will drive the four connecting blocks 8 to move inward, at this time the four clamping blocks 9 will be driven by the four connecting blocks 8 to move inward, then the four clamping blocks 9 will clamp the clutch driven plate during inward movement, thereby achieving the effect of clamping multiple sizes of driven plates, and because the outer surfaces of the four clamping blocks 9 are designed in a wavy shape, they can stably clamp the driven plate, thereby realizing the function of stably clamping different sizes of clutch driven plates.

[0062] When the four clamping blocks 9 are clamped to the clutch driven disc, the monitoring sensor 2 will send signals to the driving motor 12 and the first power motor 18 again, so that the driving motor 12 stops running and the first power motor 18 runs, at this time the connecting arm 14 will drive the circular plate 11 to move upward as a whole, then the monitoring sensor 2 sends signals to the second power motor 23 to make the second power motor 23 run, at this time the circular shaft 24 will drive the gear 25 to rotate, because the outer surface of the gear 25 is connected with the outer surface of the tooth ring 26, when the gear 25 is selected, the tooth ring 26 will be driven to rotate, at this time the tooth ring 26 will drive the circular ring 20 to rotate with the sleeve joint of the bottom plate 21 as the axis, at the same time the stand 16 will rotate as a whole under the driving of the bottom plate 17, when the driven disc rotates to the upper side of the production line, the monitoring sensor 2 will send signals to the first power motor 18 and the second power motor 23 at the same time, at this time the second power motor 23 will stop running, at the same time the short shaft 19 will drive the connecting arm 14 to move downward as a whole through the lead screw 15, when the driven disc contacts with the production line, the monitoring sensor 2 will send signals to the driving motor 12 to make the driving motor 12 run, at this time the four clamping blocks 9 will release the clamping of the driven disc, so that the loading and unloading work of the driven disc is completed.

[0063] It is to be understood that the terminology used herein such as first and second, and the like, is merely for distinguishing one entity or action from another entity or action, without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0064] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the changes in form and details of the embodiments can be made by those skilled in the art without departing from the spirit and scope of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An intelligent loading and unloading system for an automated production line robot with a clutch driven disc, characterized in that, Including: A circular block (1) has a monitoring sensor (2) fixedly sleeved inside the bottom end of the circular block (1) and a vertical rod (10) fixedly installed on the top end of the circular block (1). A drive mechanism is disposed at the top of the outer surface of the vertical rod (10); A clamping mechanism is disposed inside the top of the circular block (1); The clamping mechanism includes a screw (3), the bottom end of the outer surface of the screw (3) is movably sleeved with the inside of the top of the round block (1), a moving block (4) is threaded onto the outer surface of the screw (3), a pressing plate (5) is fixedly sleeved onto the outer surface of the moving block (4), the pressing plate (5) is movably sleeved with the outer surface of the vertical rod (10), a moving rod (6) is movably sleeved inside the pressing plate (5), a limiting block (7) is movably connected to the outer surface of the moving rod (6), one end of the limiting block (7) is fixedly connected to the outer surface of the round block (1), a connecting block (8) is fixedly sleeved at the bottom end of the outer surface of the moving rod (6), and a clamping block (9) is fixedly installed on the outer surface of the connecting block (8).

2. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 1, characterized in that: The driving mechanism includes: A circular plate (11) is fixedly sleeved to the top of the outer surface of the vertical rod (10); The bottom end of the drive motor (12) is fixedly connected to the top end of the circular plate (11), and the other end of the output shaft of the drive motor (12) is fixedly sleeved with a rotating shaft (13), and the outer surface of the rotating shaft (13) is fixedly sleeved with the inside of the screw (3).

3. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 2, characterized in that: A connecting arm (14) is fixedly installed at the top of the circular plate (11), and a lead screw (15) is threaded into the right end of the connecting arm (14).

4. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 3, characterized in that: The outer surface of the connecting arm (14) is movably connected to a column (16), and a chassis (17) is fixedly installed at the bottom end of the column (16). The top end of the chassis (17) is movably connected to the bottom end of the lead screw (15).

5. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 4, characterized in that: The top of the column (16) is fixedly installed with a first power motor (18), and the other end of the output shaft of the first power motor (18) is fixedly sleeved with a short shaft (19). The outer surface of the short shaft (19) is fixedly sleeved with the inside of the top of the lead screw (15).

6. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 4, characterized in that: A ring (20) is fixedly installed at the bottom end of the chassis (17), and a base plate (21) is movably connected to the bottom end of the chassis (17). The outer surface of the ring (20) is movably sleeved with the inner part of the top end of the base plate (21).

7. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 6, characterized in that: A bracket (22) is fixedly installed on the right side of the top of the base plate (21), and a second power motor (23) is fixedly installed on the top of the bracket (22). A round shaft (24) is fixedly sleeved on the other end of the output shaft of the second power motor (23).

8. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 7, characterized in that: A gear (25) is fixedly sleeved on the outer surface of the round shaft (24), and a gear ring (26) is meshed on the outer surface of the gear (25). The inside of the gear ring (26) is fixedly sleeved on the outer surface of the chassis (17).

9. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 6, characterized in that: A fixing block (27) is fixedly installed on the outer surface of the base plate (21). A long shaft (28) is fixedly sleeved inside the fixing block (27). Rollers (29) are movably sleeved at both ends of the long shaft (28).

10. The intelligent loading and unloading system for an automated production line robot for a clutch driven disc according to claim 4, characterized in that: A handle (30) is fixedly installed on the outer surface of the column (16), and a rubber sleeve (31) is fixedly fitted on the outer surface of the handle (30).

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