Photovoltaic support water chute integrated forming machine

By using a hydraulically driven limit rod and pressure plate structure, the problem of the difficult-to-disassemble cutter of the photovoltaic bracket water channel integrated molding machine is solved, realizing the quick replacement of the cutter and stable cutting.

CN223589576UActive Publication Date: 2025-11-25安徽宇信新材料有限公司
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Patent Information

Application Number
CN202423298779.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-25
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The cutting blades and blade holders of existing photovoltaic bracket water channel integrated molding machines are difficult to disassemble and replace quickly, resulting in a cumbersome replacement process.

Method used

The device employs a hydraulic cylinder-driven limit rod and pressure plate structure. The movement of the limit rod releases the limitation on the cutter holder, and the movement of the pressure plate and pressure block driven by the hydraulic cylinder enables the quick disassembly and installation of the cutter.

Benefits of technology

It enables quick disassembly and replacement of the cutter and blade holder, improving replacement efficiency and ensuring the stability and accuracy of the cutter during the cutting process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223589576U_ABST
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Abstract

The utility model provides an integrated forming machine for a water chute of a photovoltaic support. The integrated forming machine comprises a base, a bottom plate, a top plate and a first hydraulic cylinder, wherein the bottom plate is fixedly arranged above the base through a supporting rod; the top plate is fixedly arranged above the bottom plate through a first fixing rod and a second fixing rod; according to the photovoltaic support water guide groove integrated forming machine, a first limiting rod and a second limiting rod can be driven to move through driving of a second hydraulic cylinder, meanwhile, the first limiting rod and the second limiting rod are moved out of a positioning hole, and then limiting of a front tool apron and a rear tool apron in the horizontal direction is relieved; a pressing plate can be driven to move through driving of a third hydraulic cylinder, meanwhile, limiting of the pressing plate to a front tool apron and a rear tool apron is relieved, at the moment, the front tool apron and the rear tool apron are pushed to move out of the outer side of a cutter, and then the cutter is moved out of the outer side of a pressing block. And therefore, replacement is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic support water channel processing technical field, specifically disclose a photovoltaic support water channel integrated forming machine. BACKGROUND

[0002] The cutter and the cutter seat of the photovoltaic support water channel integrated forming machine are fixedly connected by bolts, and the cutter and the cutter seat cannot be directly disassembled, so that the replacement is troublesome. INVENTION CONTENTS

[0003] In view of the above defects or deficiencies in the prior art, the present application aims to provide a photovoltaic support water channel integrated forming machine, which comprises a base, a bottom plate fixedly installed above the base through a supporting rod, a top plate and a first hydraulic cylinder fixedly installed above the bottom plate through first and second fixing rods, two limit mechanisms symmetrically distributed and fixedly installed at the bottom of the bottom plate, a front cutter seat and a rear cutter seat symmetrically distributed and movably sleeved at the top end of the limit mechanism on the outside, third hydraulic cylinders fixedly installed on both sides of the top of the bottom plate, a pressing plate movably sleeved on the outside of the top end of the third hydraulic cylinder and located above the front cutter seat and the rear cutter seat, a cutter placed between the front cutter seat and the rear cutter seat, and a pressing block fixedly sleeved on the inside of the cutter at the outside of the bottom end of the first hydraulic cylinder.

[0004] The limit mechanism comprises first and second limit rods movably sleeved in the inside of the bottom plate, the front cutter seat and the rear cutter seat, and a second hydraulic cylinder fixedly installed at the bottom of the bottom plate, and the outside of the bottom end of the second hydraulic cylinder is fixedly sleeved with a push plate fixedly sleeved on the outside of the bottom end of the first and second limit rods.

[0005] Preferably, the inside of the front cutter seat and the rear cutter seat is provided with a positioning hole matched with the first and second limit rods, and the inside of the top of the front cutter seat and the rear cutter seat is provided with a first chamfer.

[0006] Preferably, the bottom of the pressing plate is provided with a first clamping groove matched with the front cutter seat and the rear cutter seat.

[0007] Preferably, the inside of the top of the cutter is provided with an avoiding slot matched with the pressing block.

[0008] Preferably, the inside of the bottom of the pressing block is provided with a second clamping groove matched with the cutter, and the bottom of the pressing block is provided with a second chamfer located on the outside of the second clamping groove.

[0009] The utility model has the following effects:

[0010] 1. The photovoltaic support water guide groove integrated forming machine, the driving of the second hydraulic cylinder can drive the first limiting rod and the second limiting rod to move and remove them from the inside of the positioning hole, thereby releasing the limiting of the front tool holder and the rear tool holder in the horizontal direction, and the driving of the third hydraulic cylinder can drive the pressing plate to move and release the limiting of the pressing plate on the front tool holder and the rear tool holder, at this time, the front tool holder and the rear tool holder are removed from the outside of the cutting knife, and then the cutting knife is removed from the outside of the pressing block, and the structure can quickly disassemble the tool holder and the cutting knife for replacement.

[0011] 2. The photovoltaic support water guide groove integrated forming machine, the first clamping groove enables the pressing plate to press the front tool holder and the rear tool holder, and enables the front tool holder and the cutting knife to stably limit and support the cutting knife, so that the cutting knife does not deviate, and then the cutting knife can stably move between the front tool holder and the rear tool holder under the driving of the first hydraulic cylinder. BRIEF DESCRIPTION OF DRAWINGS

[0012] Other characteristics, objects and advantages of the present application will become more apparent from the following detailed description of non-restrictive embodiments, made with reference to the attached drawings:

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a front view schematic diagram of the structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the bottom plate of the utility model;

[0016] Figure 4 It is a tool holder schematic diagram of the structure of the utility model;

[0017] Figure 5 It is a schematic diagram of the pressing plate of the utility model;

[0018] Figure 6 It is a schematic diagram of the cutting knife of the utility model;

[0019] Figure 7 It is a schematic diagram of the pressing block of the utility model.

[0020] In the figure: 1, base; 2, support rod; 3, bottom plate; 4, first fixed rod; 5, second fixed rod; 6, top plate; 7, first hydraulic cylinder; 8, limiting mechanism; 81, first limiting rod; 82, second limiting rod; 83, second hydraulic cylinder; 84, push plate; 9, front tool holder; 10, rear tool holder; 11, third hydraulic cylinder; 12, pressing plate; 13, cutting knife; 14, pressing block; 15, positioning hole; 16, first chamfer; 17, first clamping groove; 18, avoiding groove; 19, second clamping groove; 20, second chamfer. DETAILED DESCRIPTION

[0021] The application will be further described below in conjunction with the drawings and examples. It can be understood that the specific examples described herein are only used to explain the related utility model, and not to limit the utility model. In addition, it should be noted that, for the convenience of description, only the parts related to the utility model are shown in the drawings.

[0022] The different types of section lines in the drawings in the embodiments of the utility model are not marked according to the national standard, and the materials of the elements are not required, but the section views of the elements in the drawings are distinguished.

[0023] Please refer to Figures 1-7 A photovoltaic support water channel integrated forming machine, including base 1, bottom plate 3 that is fixedly installed above base 1 through support rod 2 and top plate 6 and first hydraulic cylinder 7 that are fixedly installed above bottom plate 3 through first fixed rod 4 and second fixed rod 5, the bottom of bottom plate 3 is fixedly installed with two symmetrical limiting mechanisms 8, the top of bottom plate 3 is placed with front tool holder 9 and rear tool holder 10 that are symmetrically distributed and movably sleeved on the outside of the top end of limiting mechanism 8, and the both sides of the top of bottom plate 3 are fixedly installed with third hydraulic cylinder 11, the outside of first fixed rod 4 and second fixed rod 5 is movably sleeved with pressing plate 12 that is fixedly sleeved on the outside of the top end of third hydraulic cylinder 11 and is located above front tool holder 9 and rear tool holder 10, the driving of third hydraulic cylinder 11 can drive pressing plate 12 to move along the axial direction of first fixed rod 4 and second fixed rod 5 at the same time can release the limiting of front tool holder 9 and rear tool holder 10, front tool holder 9 and rear tool holder 10 are placed with cutting knife 13, the outside of the bottom end of first hydraulic cylinder 7 is fixedly sleeved with pressing block 14 that is located on the inside of cutting knife 13, the driving of first hydraulic cylinder 7 can drive pressing block 14 to move at the same time can push cutting knife 13 to move downwards, and then the cooperation of cutting knife 13 and front tool holder 9 and rear tool holder 10 can cut the support water channel;

[0024] The limiting mechanism 8 comprises a first limiting rod 81 and a second limiting rod 82 movably sleeved at the top of the bottom plate 3, the front tool rest 9 and the rear tool rest 10, and a second hydraulic cylinder 83 fixedly installed at the bottom of the bottom plate 3, and a push plate 84 fixedly sleeved at the outer side of the bottom of the first limiting rod 81 and the second limiting rod 82, and the bottom of the second hydraulic cylinder 83, and the first limiting rod 81 and the second limiting rod 82 can be driven to move downward and be moved out of the inside of the front tool rest 9 and the rear tool rest 10, so as to release the limitation of the first limiting rod 81 and the second limiting rod 82 on the front tool rest 9 and the rear tool rest 10.

[0025] The inside of the front tool rest 9 and the rear tool rest 10 is provided with a positioning hole 15 matched with the first limiting rod 81 and the second limiting rod 82, and the front tool rest 9 and the rear tool rest 10 can be limited in the horizontal direction through the cooperation of the positioning hole 15 and the first limiting rod 81 and the second limiting rod 82, and the inside of the top of the front tool rest 9 and the rear tool rest 10 is provided with a first chamfer 16, which can guide the position of the pressing plate 12, so as to clamp the pressing plate 12 on the outside of the front tool rest 9 and the rear tool rest 10 under the drive of the third hydraulic cylinder 11, and then the front tool rest 9 and the rear tool rest 10 can be limited and fixed through the pressing plate 12.

[0026] The bottom of the pressing plate 12 is provided with a first clamping groove 17 matched with the front tool rest 9 and the rear tool rest 10, which can limit the front tool rest 9 and the rear tool rest 10 and ensure that there is enough gap between them to limit and support the cutter 13, so that the cutter 13 will not deviate during movement.

[0027] The inside of the top of the cutter 13 is provided with a position-avoiding groove 18 matched with the pressing block 14, which can avoid the position of the pressing block 14 and facilitate the disassembly of the cutter 13.

[0028] The inside of the bottom of the pressing block 14 is provided with a second clamping groove 19 matched with the cutter 13, which can clamp the pressing block 14 on the outside of the cutter 13 during downward movement, so as to ensure that the pressing block 14 will not deviate during the cutting operation of the support water channel, and the bottom of the pressing block 14 is provided with a second chamfer 20 located outside the second clamping groove 19, which can guide the position of the cutter 13, so as to clamp the pressing block 14 on the inside of the cutter 13 under the drive of the first hydraulic cylinder 7.

[0029] When the forming machine works, the first hydraulic cylinder 7 is started, and the pressure block 14 is driven to move downward by the first hydraulic cylinder 7. When the avoidance groove 18 and the second clamping groove 19 are completely in contact, the cutter 13 is pushed by the pressure block 14 to move downward between the front tool holder 9 and the rear tool holder 10. When the cutter 13 is in contact with the support water guide groove, the cutting is performed by the cooperation of the front tool holder 9 and the rear tool holder 10. With the continuous downward movement of the cutter 13, the cut waste is gradually discharged from between the front tool holder 9 and the rear tool holder 10. When the waste is completely discharged, the first hydraulic cylinder 7 is started to drive reversely, and the pressure block 14 is moved upward. When the avoidance groove 18 and the second clamping groove 19 are separated, and the top of the pressure block 14 is in contact with the cutter 13, the cutter 13 is moved upward by the pressure block 14 to reset, and the cutting work of the support water guide groove is completed. The contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0030] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0031] The above description is only the preferred embodiments of the present application and the explanation of the applied technical principles. It should be understood by those skilled in the art that the utility model scope involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by the combination of the above technical features or their equivalent features without departing from the utility model concept. For example, the above features are replaced with the technical features disclosed in the present application (but not limited to) having similar functions to form technical solutions.

Claims

1. A photovoltaic support and water channel integrated forming machine, comprising a base (1), a bottom plate (3) fixedly installed above the base (1) through a support rod (2), a top plate (6) and a first hydraulic cylinder (7) fixedly installed inside the top plate (6) through a first fixing rod (4) and a second fixing rod (5), characterized in that: The bottom of the bottom plate (3) is fixedly provided with two limiting mechanisms (8) in symmetrical distribution, the top of the bottom plate (3) is provided with a front tool holder (9) and a rear tool holder (10) in symmetrical distribution and movably sleeved outside the top end of the limiting mechanism (8), and the top of the bottom plate (3) is fixedly provided with a third hydraulic cylinder (11) on each side, the outer side of the first fixed rod (4) and the second fixed rod (5) is movably sleeved with a pressing plate (12) fixedly sleeved outside the top end of the third hydraulic cylinder (11) and located above the front tool holder (9) and the rear tool holder (10), the front tool holder (9) and the rear tool holder (10) are provided with a cutter (13) therebetween, and the outer side of the bottom end of the first hydraulic cylinder (7) is fixedly sleeved with a pressing block (14) located inside the cutter (13). The limiting mechanism (8) comprises a first limiting rod (81) and a second limiting rod (82) movably sleeved inside the bottom plate (3), the front tool holder (9) and the rear tool holder (10), and a second hydraulic cylinder (83) fixedly installed at the bottom of the bottom plate (3), and the outer side of the bottom end of the second hydraulic cylinder (83) is fixedly sleeved with a push plate (84) fixedly sleeved outside the bottom end of the first limiting rod (81) and the second limiting rod (82).

2. A photovoltaic racking and water channel integrated forming machine according to claim 1, wherein: The inner side of the top of the front tool holder (9) and the rear tool holder (10) is provided with a first chamfer (16).

3. The photovoltaic racking and water channel integrated forming machine of claim 1, wherein: The bottom of the pressing plate (12) is provided with a first clamping groove (17) matched with the front tool holder (9) and the rear tool holder (10).

4. The photovoltaic racking and water channel integrated forming machine of claim 1, wherein: The inner side of the top of the cutter (13) is provided with an avoiding groove (18) matched with the pressing block (14).

5. The photovoltaic racking and water channel integrated forming machine of claim 1, wherein: The inner side of the bottom of the pressing block (14) is provided with a second clamping groove (19) matched with the cutter (13), and the bottom of the pressing block (14) is provided with a second chamfer (20) located outside the second clamping groove (19).