Carbon fiber curing forming device

By improving the coating and curing components, the problem of uneven coating of resin and carbon fiber was solved, achieving uniform coating and rapid curing of carbon fiber, thus improving product quality and production efficiency.

CN223590161UActive Publication Date: 2025-11-25JILIN JIHUI CARBON FIBER PROD CO LTD
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Patent Information

Application Number
CN202422632720.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-11-25
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In existing carbon fiber curing and molding equipment, the resin and carbon fiber cannot be evenly coated, resulting in intermittent filamentous indentations on the surface of the carbon fiber after screw processing, and uneven resin coating.

Method used

The coating assembly, including components such as lead screw, slider, mounting bracket, movable block, coating machine, extrusion roller, abutment block and support block, is used to achieve uniform coating of resin on carbon fiber through the reciprocating movement of the coating machine and extrusion roller, and rapid molding is achieved by heating and curing with curing roller and cooling with fan.

Benefits of technology

This method achieves uniform coating of resin on carbon fiber, avoiding resin waste and environmental pollution, and improving the stability and output quality of carbon fiber curing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon fiber processing, and discloses a carbon fiber curing forming device which comprises a base, and a collecting groove is formed in the base. The smearing assembly is arranged on the base, the smearing assembly is used for evenly smearing the carbon fibers, the smearing assembly comprises a support, a mounting frame and abutting blocks, the support is fixedly connected with the base, an opening is formed in the support and used for allowing the carbon fibers to penetrate through, the mounting frame is slidably connected with the support, and the abutting blocks are arranged on the support in an array mode; the curing assembly is arranged on the base, the curing assembly is used for curing the carbon fibers, through cooperation of a lead screw, a sliding block, a mounting frame, a movable block, a coating machine, an extrusion roller, an abutting block, a supporting block and other components, the coating machine intermittently coats the carbon fibers with resin, and the coating machine and the extrusion roller move in a reciprocating mode to coat and extrude the resin and the carbon fibers; and uniformly coating the resin on the carbon fibers.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to carbon fiber processing technical field, concretely relates to a carbon fiber solidification forming device. BACKGROUND

[0002] The carbon fiber pipe is also called carbon fiber pipe, carbon pipe and carbon fiber pipe, which is made by dipping carbon fiber composite material into styrene-based polyester resin, heating and curing and pulling and winding.

[0003] Through the retrieval of the file of the public number (CN220075495U) discloses a kind of solidification forming device of carbon fiber pipe, including preparation box, preparation box one side bottom end is welded with discharge outer tube, the inside coaxial welding of discharge outer tube has discharge inner tube, the bottom of preparation box is welded with bottom plate, the top of bottom plate one side is symmetrically welded with two support plates, the top of two support plates is welded with same horizontal plate, the bottom end of horizontal plate is installed with annular pipe by bolt, the inside of annular pipe is evenly inserted with several spray heads by thread, the bottom end of annular pipe one side is welded with connecting pipe, the bottom end of connecting pipe is welded with water pump, the side of water pump is welded with water inlet pipe, the outside of water pump is installed with water tank by bolt.

[0004] The above-mentioned device realizes the purpose of collecting cooling liquid by falling the sprayed cooling liquid into the water tank with the top opening, avoiding the waste of a large amount of cooling liquid. The above-mentioned device realizes the purpose of uniformly discharging carbon fiber pipe parts by controlling the movement of carbon fiber pipe material to the discharge outer tube and discharge inner tube direction by the extrusion screw, reducing the problem of uneven thickness of the outer wall of carbon fiber pipe parts, and effectively improving the output stability.

[0005] The above-mentioned device uniformly applies resin on carbon fiber by extruding the inner wall of carbon fiber material with the screw, but there is a gap between the surface of the screw, and the resin cannot be uniformly applied on the carbon fiber due to the gap between the screws. There are intermittent filamentous indentations on the surface of the carbon fiber after the screw processing.

[0006] Therefore, the utility model is proposed. UTILITY MODEL CONTENTS

[0007] To solve the technical problem that resin and carbon fiber cannot be uniformly applied, the basic concept of the technical solution of the utility model is:

[0008] A carbon fiber solidification forming device, comprising a base, a collection groove is formed in the base; a smearing assembly is arranged on the base, the smearing assembly is used for uniformly smearing carbon fiber, and the smearing assembly comprises a support, a mounting frame and an abutting block, the support is fixedly connected with the base, an opening is formed in the support and used for passing through carbon fiber, the mounting frame is slidably connected with the support, and a plurality of abutting blocks are arrayed on the support; a solidification assembly is arranged on the base, and the solidification assembly is used for solidifying carbon fiber.

[0009] As a preferred embodiment of the utility model, the smearing assembly further includes a screw rod and a sliding block, the screw rod is rotatably connected with the support, one end of the screw rod is fixedly connected with a reciprocating motor, the reciprocating motor is fixedly connected with the support, the sliding block is threadedly connected with the screw rod, and the sliding block is slidably connected with the support.

[0010] As a preferred embodiment of the utility model, the smearing assembly further includes a coating machine and extrusion rollers, the coating machine is symmetrically arranged on the mounting bracket, the coating machine is elastically connected with the mounting bracket, and a plurality of extrusion rollers are symmetrically arranged on the mounting bracket and elastically connected with the mounting bracket.

[0011] As a preferred embodiment of the utility model, the smearing assembly further includes a movable block, the movable block is symmetrically arranged on the mounting bracket, springs are arranged between the movable block and the mounting bracket, one end of the spring is fixedly connected with the mounting bracket, and the other end of the spring is fixedly connected with the movable block.

[0012] As a preferred embodiment of the utility model, the coating machine and the extrusion rollers are connected with the movable block, the extrusion rollers are connected with the movable block through fasteners, and the coating machine is fixedly connected with the movable block.

[0013] As a preferred embodiment of the utility model, the abutting block is provided with supporting blocks and a supporting-up block, the supporting blocks are symmetrically arranged at two ends of the abutting block, the supporting blocks are provided with the supporting-up block at the middle part of the abutting block, and the supporting-up block is fixedly connected with the abutting block.

[0014] As a preferred embodiment of the utility model, the supporting blocks are triangular in shape as a whole, the end part of the supporting block is arc-shaped, the supporting-up block is flush with the concave surface of the abutting block, and the two ends of the supporting-up block are arc-shaped.

[0015] As a preferred embodiment of the utility model, the solidifying assembly includes a solidifying roller and a fan, the solidifying roller is fixedly connected with the base, heating wires are arranged in the solidifying roller, and the fan is fixedly connected with the base.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. The carbon fiber solidifying and forming device is characterized in that the cooperation between the screw rod, the sliding block, the mounting bracket, the movable block, the coating machine, the extrusion rollers, the abutting block and the supporting-up block is achieved, the coating machine intermittently applies resin on the carbon fiber, the coating machine and the extrusion rollers reciprocally move to apply and extrude the resin on the carbon fiber, and the resin is uniformly applied on the carbon fiber.

[0018] 2. The carbon fiber solidifying and forming device is characterized in that when the carbon fiber passes through the solidifying roller, the heating wires in the solidifying roller heat and solidify the carbon fiber, and the fan cools the carbon fiber, so that the carbon fiber is rapidly solidified and formed.

[0019] 3. The carbon fiber curing and forming device, when the extrusion roller rotates reciprocatingly, the extrusion roller is pushed upward by the carbon fiber, the movable block pulls the rope spring due to the force of the extrusion roller, the spring is deformed and generates downward force due to the stretching of the spring, the extrusion roller is pushed downward by the force of the spring and tightly adheres to the carbon fiber, and the carbon fiber is laid flat by the extrusion roller and the supporting block.

[0020] 4. The carbon fiber curing and forming device, the excess resin falls into the collecting groove and is collected, so that the resin is prevented from falling randomly and polluting the environment.

[0021] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0022] In the drawings:

[0023] Figure 1 is a three-dimensional schematic view of the present application;

[0024] Figure 2 is a structure schematic view of the smearing assembly of the present application;

[0025] Figure 3 is a structure schematic view of the mounting frame of the present application;

[0026] Figure 4 is a structure schematic view of the abutting block of the present application;

[0027] Figure 5 is a structure schematic view of the base of the present application.

[0028] In the drawings: 1, base; 11, collecting groove; 2, support; 21, screw rod; 22, sliding block; 3, mounting frame; 31, movable block; 32, coating machine; 33, extrusion roller; 4, abutting block; 41, supporting block; 42, supporting block; 5, curing roller; 51, fan. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments will be described clearly and completely below with reference to the drawings of the embodiments of the present application, and the following embodiments are used to illustrate the present application.

[0030] Please refer to Figures 1-5The utility model provides a carbon fiber solidification forming device, including base 1, be seted up with the collection groove 11 on base 1, and the excess resin falls into the collection groove 11 and is collected, avoids the pollution to the environment caused by the resin falling at random, smearing subassembly, smearing subassembly sets up on base 1, and smearing subassembly is used to the even smearing of carbon fiber, and smearing subassembly includes support 2, mounting bracket 3 and abutment block 4, support 2 is fixedly connected with base 1, and the opening is seted up on support 2 and is used to pass through carbon fiber, and mounting bracket 3 is slidably connected with support 2, and multiple abutment block 4 array sets up on support 2, solidification subassembly, solidification subassembly sets up on base 1, and solidification subassembly is used to the solidification of carbon fiber, through the cooperation between screw rod 21, sliding block 22, mounting bracket 3, movable block 31, coating machine 32, extruding roller 33, abutment block 4 and props up block 42 etc.

[0031] The smearing assembly further comprises a screw rod 21 and a sliding block 22, the screw rod 21 is rotationally connected with the support 2, one end of the screw rod 21 is fixedly connected with a reciprocating motor, the reciprocating motor is fixedly connected with the support 2, the sliding block 22 is threadedly connected with the screw rod 21, the sliding block 22 is slidingly connected with the support 2, the mounting frame 3 is fixedly connected with the sliding block 22, the smearing assembly further comprises a coating machine 32 and an extrusion roller 33, the coating machine 32 is symmetrically arranged on the mounting frame 3, the coating machine 32 is elastically connected with the mounting frame 3, a plurality of extrusion rollers 33 are symmetrically arranged on the mounting frame 3, the extrusion roller 33 is elastically connected with the mounting frame 3, the smearing assembly further comprises a movable block 31, the movable block 31 is symmetrically arranged on the mounting frame 3, a spring is arranged between the movable block 31 and the mounting frame 3, one end of the spring is fixedly connected with the mounting frame 3, the other end of the spring is fixedly connected with the movable block 31, the coating machine 32 and the extrusion roller 33 are connected with the movable block 31, the extrusion roller 33 is connected with the movable block 31 through a fastener, the fastener includes but is not limited to a bolt, the coating machine 32 is fixedly connected with the movable block 31, the abutting block 4 is provided with a supporting block 41 and a supporting block 42, the supporting block 41 is symmetrically arranged at both ends of the abutting block 4, the supporting block 41, the middle part of the abutting block 4 is provided with the supporting block 42, the supporting block 42 is fixedly connected with the abutting block 4, the supporting block 41 is triangular in shape as a whole, the end of the supporting block 41 is arc-shaped, the supporting block 42 is flush with the concave surface of the abutting block 4, the ends of the supporting block 42 are arc-shaped, the carbon fiber passes through the opening on the support 2, and the carbon fiber is placed on the abutting block 4, at this time, the reciprocating motor drives the screw rod 21 to reciprocate through the output shaft, the screw rod 21 drives the mounting frame 3 to reciprocate through the sliding block 22, the extrusion roller 33 is pushed upward by the carbon fiber when reciprocating, the movable block 31 stretches the spring due to the force of the extrusion roller 33, the spring stretches and deforms to generate a downward force, the extrusion roller 33 is pushed downward by the force of the spring and tightly adheres to the carbon fiber, the carbon fiber is laid flat by the extrusion roller 33 and the supporting block 42, and the coating machine 32 intermittently applies resin on the carbon fiber, and the coating machine 32 and the extrusion roller 33 reciprocate to apply and extrude the resin and the carbon fiber, so that the resin is uniformly applied on the carbon fiber.

[0032] The curing assembly comprises a curing roller 5 and a fan 51, the curing roller 5 is fixedly connected with the base 1, heating wires are installed in the curing roller 5, the fan 51 is fixedly connected with the base 1, the carbon fiber is heated and cured by the heating wires in the curing roller 5 when passing through the curing roller 5, and is cooled by the fan 51, so that the carbon fiber is quickly cured and formed.

[0033] Working principle: the carbon fiber passes through the opening on the support 2, the carbon fiber is placed on the abutting block 4, at this time the reciprocating motor drives the screw rod 21 to reciprocate through the output shaft, the screw rod 21 drives the mounting frame 3 to reciprocate through the sliding block 22, the extrusion roller 33 is pushed upward by the carbon fiber when reciprocating, the movable block 31 is pulled by the rope spring due to the force of the extrusion roller 33, the spring is deformed and generates downward force when stretched, the extrusion roller 33 is pushed downward by the force of the spring and tightly adheres to the carbon fiber, the carbon fiber is stretched and flattened by the extrusion roller 33 and the supporting block 42, meanwhile the coating machine 32 intermittently applies resin on the carbon fiber, the resin is uniformly applied on the carbon fiber by the reciprocating movement of the coating machine 32 and the extrusion roller 33, the resin is uniformly applied on the carbon fiber, meanwhile the carbon fiber is heated and solidified by the heating wire in the solidification roller 5 when passing through the solidification roller 5, and is cooled by the fan 51, so that the carbon fiber is quickly solidified and formed, the excess resin falls into the collecting groove 11 for collection, avoiding the random falling of the resin to pollute the environment.

[0034] It can be understood that the utility model is described through some embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the utility model.

Claims

1. A carbon fiber curing molding device characterized by comprising: The utility model relates to a carbon fiber coating and curing device, including: The base (1) is provided with a collecting groove (11) on the base (1); The coating assembly is arranged on the base (1), and the coating assembly is used for uniformly coating the carbon fiber, and the coating assembly comprises a support (2), a mounting frame (3) and an abutting block (4), the support (2) is fixedly connected with the base (1), the support (2) is provided with an opening and is used for passing through the carbon fiber, the mounting frame (3) is slidably connected with the support (2), and a plurality of abutting blocks (4) are arrayed on the support (2); The curing assembly is arranged on the base (1), and the curing assembly is used for curing the carbon fiber.

2. The carbon fiber curing molding apparatus according to claim 1, wherein The coating assembly further comprises a lead screw (21) and a sliding block (22), the lead screw (21) is rotatably connected with the support (2), one end of the lead screw (21) is fixedly connected with a reciprocating motor, the reciprocating motor is fixedly connected with the support (2), the sliding block (22) is threadedly connected with the lead screw (21), the sliding block (22) is slidably connected with the support (2), and the mounting frame (3) is fixedly connected with the sliding block (22).

3. The carbon fiber consolidation molding apparatus of claim 1, wherein, The coating assembly further comprises a coating machine (32) and an extrusion roller (33), the coating machine (32) is symmetrically arranged on the mounting frame (3), the coating machine (32) is elastically connected with the mounting frame (3), a plurality of extrusion rollers (33) are symmetrically arranged on the mounting frame (3), and the extrusion roller (33) is elastically connected with the mounting frame (3).

4. The carbon fiber curing molding apparatus according to claim 3, wherein The coating assembly further comprises a movable block (31), the movable block (31) is symmetrically arranged on the mounting frame (3), a spring is arranged between the movable block (31) and the mounting frame (3), one end of the spring is fixedly connected with the mounting frame (3), and the other end of the spring is fixedly connected with the movable block (31).

5. The carbon fiber consolidation molding apparatus of claim 4, wherein, The coating machine (32) and the extrusion roller (33) are connected with the movable block (31), the extrusion roller (33) is connected with the movable block (31) through a fastener, and the coating machine (32) is fixedly connected with the movable block (31).

6. The carbon fiber consolidation molding apparatus of claim 1, wherein, The abutting block (4) is provided with a supporting block (41) and a supporting-up block (42), the supporting block (41) is symmetrically arranged at two ends of the abutting block (4), the supporting block (41) is provided with the supporting-up block (42) at the middle part of the abutting block (4), and the supporting-up block (42) is fixedly connected with the abutting block (4).

7. The carbon fiber consolidation molding apparatus of claim 6, wherein, The supporting block (41) is triangular in shape as a whole, the end of the supporting block (41) is arc-shaped, the concave surface of the supporting-up block (42) is flush with the abutting block (4), and the two ends of the supporting-up block (42) are arc-shaped.

8. The carbon fiber consolidation molding apparatus of claim 1, wherein, The curing assembly comprises a curing roller (5) and a fan (51), the curing roller (5) is fixedly connected with the base (1), heating wires are installed in the curing roller (5), and the fan (51) is fixedly connected with the base (1).

Citation Information

Patent Citations

  • Curing forming device for carbon fiber tube

    CN220075495U