Copper pipe rack with detachable lengthened section

By introducing a bidirectional adjustment, stable flow guiding, and stable support mechanism into the copper tube rack, the problems of inaccurate copper tube positioning and swaying during flow guiding are solved, achieving precise guidance and stable support of the copper tube, and improving operational efficiency and safety.

CN223591332UActive Publication Date: 2025-11-25NANTONG TIANTAI COPPER ALLOY CO LTD
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Patent Information

Application Number
CN202422547540.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-11-25
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing copper tube racks cannot precisely adjust the position of the copper tubes, and they are prone to shaking or tilting during the flow process. The lack of support can lead to deformation or damage, making operation difficult and posing safety risks.

Method used

The design incorporates a bidirectional adjustment mechanism, a stable flow guiding mechanism, and a stable support mechanism, including components such as an adjustment motor, lead screw, threaded block, guide wheel, and hydraulic cylinder. This enables precise position adjustment and stable guidance of the copper tube, providing reliable support and reducing friction and resistance.

Benefits of technology

It enables precise positioning of the copper tube on the material rack, improves the level of automation, reduces manual labor intensity, ensures the stability and safety of the copper tube during the flow guiding process, and avoids deformation and damage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223591332U_ABST
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Abstract

The utility model discloses a copper pipe material rack with detachable lengthened section, including bottom plate, lengthened plate, bi-directional adjustment mechanism, steady flow guide mechanism and steady support mechanism, bi-directional adjustment mechanism includes adjusting motor, lead screw, threaded block, adjusting plate and pipe frame plate, steady flow guide mechanism includes fixed plate, vertical frame, rotating shaft and guide wheel, and steady flow guide mechanism includes fixed plate, vertical frame, rotating shaft and guide wheel. The stable supporting mechanism comprises a supporting frame, a lifting frame, a hydraulic cylinder, a supporting shaft seat and a rolling shaft, the distance between pipe frame plates can be accurately controlled by adjusting components such as a motor, a lead screw and a threaded block, copper pipes with different lengths can be adapted, the correct positions of the copper pipes on the material frame are ensured, the automation degree of operation is improved by adjusting the use of the motor, and the production efficiency is improved. The fixing plate, the vertical frame and the rotating shaft provide a stable supporting structure for the copper pipe, shaking of the copper pipe in the flow guiding process is reduced, the copper pipe can slide smoothly due to the arrangement of the guide wheels, and friction and resistance are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a material rack technical field, more specifically, it relates to a copper pipe rack with detachable lengthening section. BACKGROUND

[0002] A copper pipe rack with detachable lengthening section is a device used for storing and displaying copper pipe products. This rack is specially designed with detachable lengthening sections to adjust the length of the rack as needed, accommodating copper pipes of different sizes. With the development of manufacturing and retail industries, the design and innovation of such products are continuously improving to meet the needs of the industry.

[0003] In existing technology, first, some devices cannot accurately adjust the position of the copper pipe, which may cause deviation or alignment problems during lengthening. Manual adjustment of the copper pipe position will greatly reduce work efficiency and increase labor intensity. Second, the copper pipe may shake or tilt during the flow guiding process, affecting the lengthening quality. Without the guidance of a guide wheel, the surface of the copper pipe may be damaged or scratched during the lengthening process. Finally, one end of the copper pipe may lack sufficient support during the flow guiding process, causing the copper pipe to deform or be damaged. Artificial lifting of heavy objects increases the risk of operation, ultimately leading to difficulties in operating the copper pipe rack, reduced efficiency, decreased copper pipe lengthening quality, and increased potential safety risks. SUMMARY

[0004] (I) Technical problems solved

[0005] To address the problems in existing technology, the utility model provides a copper pipe rack with detachable lengthening sections to solve the technical problems of being unable to accurately adjust the position of the copper pipe and the copper pipe possibly shaking or tilting during the flow guiding process mentioned in the background.

[0006] (II) Technical solutions

[0007] To achieve the above-mentioned purposes, the utility model provides the following technical solutions: a copper pipe rack with detachable lengthening sections, comprising a bottom plate, a lengthening plate, a bidirectional adjustment mechanism, a stable flow guiding mechanism, and a stable support mechanism. The bidirectional adjustment mechanism includes adjustment motors, lead screws, threaded blocks, adjustment plates, and pipe rack plates. Two sets of adjustment motors are installed on the top end face of the bottom plate. Two sets of lead screws are installed on the output end of the adjustment motor. Two sets of threaded blocks are installed on the lead screws. The adjustment plate is installed on the top of the threaded block. The pipe rack plate is installed on the top end face of the adjustment plate. The two threaded blocks move in opposite directions to adjust the distance between the two pipe rack plates. The stable flow guiding mechanism includes a fixed plate, a vertical frame, a rotating shaft, and a guide wheel. The fixed plate is installed on the pipe rack plate. The vertical frame is installed on one side of the fixed plate. The rotating shaft is installed on both sides of the vertical frame. The guide wheel is installed on the rotating shaft. The surface of the copper pipe can be connected with the surface of the guide wheel.

[0008] The utility model further sets up, stable support mechanism includes support frame, lifting frame, hydraulic cylinder, support axle seat and roller, support frame installs on the top end surface of bottom plate, hydraulic cylinder installs on support frame, and another end of hydraulic cylinder is connected with lifting frame, and a plurality of sets of support axle seat installs on the top end surface of lifting frame, and both ends of roller are rotatably installed with support axle seat.

[0009] The utility model further sets up, one side surface of bottom plate is equipped with first vertical plate, and one side surface of lengthened plate is equipped with second vertical plate, and bolt passes through first vertical plate and second vertical plate and connects bottom plate and lengthened plate.

[0010] The utility model further sets up, the top end surface of bottom plate is equipped with slide rail, and the bottom of adjusting plate is equipped with sliding block, and sliding block is set up on slide rail and is set up with directional sliding, and the design of slide rail and sliding block makes that copper pipe can smoothly slide, and has reduced resistance.

[0011] The utility model further sets up, lifting frame is equipped with support motor, and one side end of roller is connected with transmission assembly, and another end of transmission assembly is connected with support motor.

[0012] The utility model further sets up, support frame is equipped with guide sleeve, and the bottom of lifting frame is equipped with guide rod, and guide rod is set up on guide sleeve and is set up with sliding direction, and the design of guide rod and guide sleeve ensures the accurate direction of copper pipe in lengthening process.

[0013] The utility model further sets up, pipe frame plate is equipped with pipe groove, and three groups of fixed plates are installed in pipe groove, and three groups of fixed plates are installed in pipe groove, and provide stable support for copper pipe, ensure that copper pipe keeps stable in lengthening process, avoid bending or deformation.

[0014] The utility model further sets up, the bottom end surface of bottom plate is equipped with support leg, and the setting of support leg is convenient for providing stable support for the whole device.

[0015] (Three) beneficial effect

[0016] Compared with the prior art, the utility model provides a copper pipe rack with detachable lengthening section, has the following beneficial effects:

[0017] The utility model discloses a two -way adjusting mechanism is provided, through adjusting motor, lead screw, screw block etc. Component, can accurate control the distance between pipe frame board, adapt to the copper pipe of different length, ensure the correct position of copper pipe on the material frame, the use of adjusting motor has improved the automation degree of operation, reduced manual labor intensity, improved work efficiency, the design of two -way adjusting mechanism allows the material frame to adjust the position of copper pipe according to the need, increased the flexibility of device.

[0018] The utility model discloses a stable guide mechanism, fixed plate, vertical frame and pivot provide stable support structure for copper pipe, reduce the shaking of copper pipe in the process of guiding, the setting of guide wheel makes copper pipe can slide smoothly, reduces friction and resistance, protects copper pipe surface, the contact of guide wheel and copper pipe surface ensures the linear motion of copper pipe in the process of guiding, avoids the deviation.

[0019] The utility model discloses a stable support mechanism, the combination of support frame, lifting frame and roller provides reliable support for copper pipe, especially when copper pipe guiding, can keep its stability, prevent deformation, the use of hydraulic cylinder makes lifting frame can stably lift, convenient operation copper pipe's adjustment. DRAWINGS

[0020] Figure 1 It is the overall structure schematic drawing of device in the utility model in unused state;

[0021] Figure 2 It is the structure schematic drawing of two -way adjusting mechanism and stable guide mechanism in the utility model;

[0022] Figure 3 It is the structure schematic drawing of stable guide mechanism in the utility model;

[0023] Figure 4 It is the structure schematic drawing of lengthened board connecting mode in the utility model;

[0024] Figure 5 It is the structure schematic drawing of stable support mechanism in the utility model.

[0025] In the drawing: 1, bottom plate; 2, lengthened board; 3, adjusting motor; 4, lead screw; 5, screw block; 6, adjusting plate; 7, pipe frame board; 8, fixed plate; 9, vertical frame; 10, pivot; 11, guide wheel; 12, support frame; 13, lifting frame; 14, hydraulic cylinder; 15, support shaft seat; 16, roller; 17, first longitudinal board; 18, second longitudinal board; 19, slide rail; 20, sliding block; 21, support motor; 22, transmission assembly; 23, guide sleeve; 24, guide rod; 25, pipe groove; 26, support leg. DETAILED DESCRIPTION

[0026] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0028] In the present application, unless otherwise specified, the directions used such as "up, down" are generally with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravitational direction; similarly, for the convenience of understanding and description, "left, right" is generally with respect to the left and right shown in the drawings; "inner, outer" refers to the inner and outer with respect to the contour of each component itself, but the above directional words are not used to limit the present application.

[0029] Please refer to Figures 1-5 A copper pipe rack with detachable extension section, comprising a bottom plate 1, an extension plate 2, a two-way adjusting mechanism, a stable flow guiding mechanism and a stable supporting mechanism, the two-way adjusting mechanism comprising an adjusting motor 3, a lead screw 4, a threaded block 5, an adjusting plate 6 and a pipe rack plate 7, two sets of adjusting motors 3 are installed on the top end face of the bottom plate 1, two sets of lead screws 4 are installed on the output end of the adjusting motor 3, two sets of threaded blocks 5 are installed on the two lead screws 4, the adjusting plate 6 is installed on the top of the threaded block 5, and the pipe rack plate 7 is installed on the top end face of the adjusting plate 6, and the two threaded blocks 5 move away from each other, adjusting the distance between the two pipe rack plates 7, the stable flow guiding mechanism comprises a fixed plate 8, a vertical frame 9, a rotating shaft 10 and a guide wheel 11, the fixed plate 8 is installed on the pipe rack plate 7, the vertical frame 9 is installed on one side of the fixed plate 8, the rotating shaft 10 is installed on both sides of the vertical frame 9, and the guide wheel 11 is installed on the rotating shaft 10, the surface of the copper pipe can be connected with the surface of the guide wheel 11.

[0030] In the present embodiment, two sets of adjusting motors 3 are started at the same time, the adjusting motor 3 drives the lead screw 4 to rotate, the lead screw 4 drives the threaded block 5 to move towards or away from each other, the threaded block 5 drives the adjusting plate 6 to move, the pipe rack plate 7 moves with the adjusting plate 6, the distance between the two pipe rack plates 7 is changed, the sliding block 20 slides on the sliding rail 19 to ensure the stable movement of the adjusting plate 6, the fixed plate 8 is installed in the pipe groove 25 on the pipe rack plate 7, the vertical frame 9 is fixed on the side of the fixed plate 8, the copper pipe is placed on the guide wheel 11, the guide wheel 11 rotates freely on the rotating shaft 10 to guide the movement of the copper pipe, three sets of fixed plates 8 are arranged in a circle to ensure the stability of the copper pipe.

[0031] The stable support mechanism comprises a support frame 12, a lifting frame 13, a hydraulic cylinder 14, a support shaft seat 15 and a roller shaft 16. The support frame 12 is installed on the top end face of the bottom plate 1. The hydraulic cylinder 14 is installed on the support frame 12. The other end of the hydraulic cylinder 14 is connected with the lifting frame 13. A plurality of support shaft seats 15 are installed on the top end face of the lifting frame 13. The two ends of the roller shaft 16 are rotatably installed on the support shaft seats 15.

[0032] In this embodiment, the hydraulic cylinder 14 is extended and retracted, driving the lifting frame 13 to move up and down. The guide rod 24 slides in the guide sleeve 23, ensuring the stable movement of the lifting frame 13. The roller shaft 16 is installed on the support shaft seat 15, providing support for the copper pipe. The support motor 21 drives one roller shaft 16 to rotate through the transmission assembly 22. The rotating roller shaft 16 can assist the movement of the copper pipe.

[0033] Please refer to Figures 1-5 , as a supplementary embodiment of the copper pipe rack with detachable lengthening section for the bidirectional adjustment mechanism, the stable guide mechanism and the stable support mechanism: a first longitudinal plate 17 is installed on one side of the bottom plate 1. A second longitudinal plate 18 is installed on one side of the lengthening plate 2. The bottom plate 1 and the lengthening plate 2 are fixedly connected by bolts penetrating through the first longitudinal plate 17 and the second longitudinal plate 18. The top end face of the bottom plate 1 is symmetrically provided with slide rails 19. The bottom of the adjustment plate 6 is symmetrically provided with slide blocks 20, which are slidably and directionally arranged on the slide rails 19. The lifting frame 13 is provided with a support motor 21. One side end of one roller shaft 16 is connected with a transmission assembly 22. The other end of the transmission assembly 22 is connected with the support motor 21. The support frame 12 is provided with a guide sleeve 23. The bottom of the lifting frame 13 is provided with a guide rod 24, which is slidably and directionally arranged on the guide sleeve 23. The pipe rack plate 7 is provided with a pipe groove 25. Three sets of fixed plates 8 are installed in the pipe groove 25. The three sets of fixed plates 8 are circumferentially arranged in the pipe groove 25. The bottom end face of the bottom plate 1 is provided with supporting legs 26.

[0034] More specifically, check the integrity of each component. According to the need, use bolts to connect the bottom plate 1 and the lengthening plate 2. Start the adjustment motor 3 of the bidirectional adjustment mechanism to adjust the distance between the two pipe rack plates 7 to adapt to copper pipes of different specifications. Use the hydraulic cylinder 14 to adjust the height of the lifting frame 13 to ensure that the support mechanism matches the height of the pipe rack plate 7. Place the copper pipe in the pipe groove 25 of the pipe rack plate 7 to ensure that the copper pipe is in contact with the guide wheel 11. The copper pipe is supported by the pipe rack plate 7 and the roller shaft 16 of the support mechanism. Three sets of fixed plates 8 provide additional stability. The copper pipe can be easily moved under the guidance of the guide wheel 11. If necessary, start the support motor 21 to assist the movement of the copper pipe through the roller shaft 16. After use, the lengthening plate 2 can be detached to save space and ensure that all mechanisms are in a safe position.

[0035] In summary, the overall device in use or operation: when the need for two-way adjustment mechanism operation, two sets of adjustment motor 3 start at the same time, adjustment motor 3 drive screw 4 rotation, screw 4 driven block 5 move towards or away from each other, threaded block 5 drive adjustment plate 6, tube frame plate 7 with adjustment plate 6 moves, change the distance between the two tube frame plate 7, slider 20 on the slide rail 19, to ensure the smooth movement of adjustment plate 6.

[0036] When the need for stable flow mechanism operation, fixed plate 8 installed in the tube frame plate 7 on the pipe groove 25, vertical frame 9 fixed on the side of the fixed plate 8, copper pipe placed on the guide wheel 11, guide wheel 11 on the shaft 10 freely rotate, guide copper pipe movement, three sets of fixed plate 8 circular array installation, to ensure the stability of the copper pipe.

[0037] When the need for lengthening plate 2 on the stable support mechanism operation, hydraulic cylinder 14 telescopic, drive lifting frame 13 up and down, guide rod 24 in the guide sleeve 23, to ensure the smooth movement of lifting frame 13, the roll 16 is installed on the support shaft seat 15, for copper pipe to provide support, support motor 21 through the transmission assembly 22 drive a roll 16 rotation, rotating roll 16 can assist copper pipe movement.

[0038] Check the integrity of each component, according to the need, use bolt connection bottom plate 1 and lengthening plate 2, start two-way adjustment mechanism adjustment motor 3, adjust the distance between the two tube frame plate 7, to adapt to different specifications of copper pipe, use hydraulic cylinder 14 to adjust the height of the lifting frame 13, to ensure that the support mechanism and tube frame plate 7 height matching, copper pipe placed in the tube frame plate 7 pipe groove 25, to ensure that the copper pipe and guide wheel 11 contact, copper pipe is supported by tube frame plate 7 and roll 16 of the support mechanism, three sets of fixed plate 8 provides additional stability, copper pipe under the guidance of the guide wheel 11 can be easily moved, if necessary, start support motor 21, through the roll 16 to assist copper pipe movement, after use, can be removed lengthening plate 2 to save space, to ensure that all mechanisms are in a safe position.

[0039] All the schemes mentioned above involve the connection between two components, which can be selected according to the actual situation, such as welding, bolt and nut cooperation connection, bolt or screw connection or other known connection mode, which will not be described here. In the above, whenever it involves fixed connection, welding is preferred, although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A copper tube rack with a detachable extension section, comprising a base plate (1), an extension plate (2), a bidirectional adjustment mechanism, a stabilizing guide mechanism, and a stabilizing support mechanism, characterized in that: The bidirectional adjustment mechanism includes an adjustment motor (3), a lead screw (4), a threaded block (5), an adjustment plate (6), and a pipe rack plate (7). Two sets of adjustment motors (3) are installed on the top end face of the base plate (1), two sets of lead screws (4) are installed on the output end of the adjustment motors (3), two sets of threaded blocks (5) are installed on the two lead screws (4), the adjustment plate (6) is installed on the top of the threaded blocks (5), and the pipe rack plate (7) is installed on the top end face of the adjustment plate (6). The two threaded blocks (5) move in opposite directions to adjust the distance between the two pipe rack plates (7). The stabilizing flow guiding mechanism includes a fixed plate (8), a vertical frame (9), a rotating shaft (10), and a guide wheel (11). The fixed plate (8) is installed on the pipe rack plate (7), the vertical frame (9) is installed on one side of the fixed plate (8), the rotating shaft (10) is installed on both sides of the vertical frame (9), and the guide wheel (11) is installed on the rotating shaft (10). The surface of the copper pipe can be connected to the surface of the guide wheel (11).

2. The copper tube rack with a detachable extended section according to claim 1, characterized in that: The stabilizing support mechanism includes a support frame (12), a lifting frame (13), a hydraulic cylinder (14), a support shaft seat (15), and a roller (16). The support frame (12) is installed on the top end face of the base plate (1). The hydraulic cylinder (14) is installed on the support frame (12), and the other end of the hydraulic cylinder (14) is connected to the lifting frame (13). Multiple sets of support shaft seats (15) are installed on the top end face of the lifting frame (13), and both ends of the roller (16) are rotatably installed in cooperation with the support shaft seats (15).

3. A copper tube rack with a detachable extended section according to claim 1, characterized in that: The base plate (1) is provided with a first longitudinal plate (17) on one side, and the extension plate (2) is provided with a second longitudinal plate (18) on one side. Bolts pass through the first longitudinal plate (17) and the second longitudinal plate (18) to fix the base plate (1) and the extension plate (2) together.

4. A copper tube rack with a detachable extension section according to claim 1, characterized in that: The top end face of the base plate (1) is symmetrically provided with a slide rail (19), and the bottom of the adjustment plate (6) is symmetrically provided with a slider (20), and the slider (20) is directionally slidable on the slide rail (19).

5. A copper tube rack with a detachable extended section according to claim 2, characterized in that: A support motor (21) is installed on the lifting frame (13), and a transmission component (22) is connected to the side end of a roller (16), and the other end of the transmission component (22) is connected to the support motor (21).

6. A copper tube rack with a detachable extended section according to claim 2, characterized in that: The support frame (12) is equipped with a guide sleeve (23), and the bottom of the lifting frame (13) is equipped with a guide rod (24), which is slidably guided on the guide sleeve (23).

7. A copper tube rack with a detachable extended section according to claim 1, characterized in that: The pipe rack plate (7) is provided with a pipe groove (25), and three sets of fixing plates (8) are installed in the pipe groove (25), and the three sets of fixing plates (8) are arranged in a circumferential array in the pipe groove (25).

8. A copper tube rack with a detachable extended section according to claim 1, characterized in that: The bottom end face of the base plate (1) is provided with a support leg (26).