Anti-disorder winding machine for electric wire and cable manufacturing

By designing components for the anti-misalignment winding machine, such as tension controllers and limit structures, the problem of wire and cable misalignment and damage caused by the winding machine's inability to maintain proper tension was solved, thus achieving high-quality wire and cable winding.

CN223592138UActive Publication Date: 2025-11-25JIANGXI HUAXIN WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202423291058.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-25
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

If the winding machine cannot maintain proper tension during the wire and cable manufacturing process, the wire and cable may become tangled, damaged, or the winding quality may be affected.

Method used

An anti-misalignment winding machine was designed, comprising a support base, motor, rotating shaft, stabilizer, limit ring, cylinder, slider, fixed frame, rotating wheel, control system, and rubber sleeve. Through components such as tension controller, cable guide tube, guide plate, and spring, it ensures that the wires and cables maintain appropriate tension and limit during the winding process, avoiding misalignment and damage.

Benefits of technology

It effectively maintains the tension of wires and cables during the winding process, prevents them from becoming tangled and damaged, and improves the winding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire and cable manufacturing, and discloses an anti-disorder winding machine for wire and cable manufacturing. The anti-disorder winding machine for electric wire and cable manufacturing comprises a supporting base, a motor, a rotating shaft, a stabilizing piece, a limiting ring, an air cylinder, a sliding block and a fixing frame, the motor is installed on the supporting base, the rotating shaft is connected to an output shaft of the motor, the stabilizing piece is arranged on the rotating shaft in a threaded mode, the limiting ring is fixedly connected to the supporting base, and the air cylinder is arranged on the sliding block. An air cylinder is installed on the supporting base, a sliding block is connected to a telescopic rod of the air cylinder, and a fixing frame is fixedly connected to the sliding block. The electric wire and cable is wound on the tension controller firstly and then penetrates through the space between the two rotating wheels, and one end of the electric wire and cable is firmly fixed to the rotating shaft, so that it is guaranteed that proper tension is maintained in the winding process, and the problems that the cable is disordered, knotted and damaged or the winding quality is affected due to improper tension are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wire and cable manufacturing technical field, and disclose a kind of anti-disorder winding machine for wire and cable manufacturing. BACKGROUND

[0002] Wire and cable is a kind of conductive material for transmitting electric energy or signal, usually by conductor and insulating layer, sometimes also contain shielding layer, sheath and so on protective structure.Wire and cable are widely used in various occasions, including but not limited to: power system, construction industry, communication industry, transportation and industrial equipment, and according to use and characteristic, wire and cable can be divided into multiple types, for example: power cable, control cable communication cable and special cable etc.

[0003] In the wire and cable manufacturing process, winding machine is usually used to wind wire and cable neatly and tightly into disc or roll, however, winding machine cannot maintain proper tension of wire and cable, and problems such as disorder knotting, damage or affecting winding quality may occur.

[0004] Therefore, an anti-disorder winding machine for wire and cable manufacturing is needed. SUMMARY

[0005] In order to overcome the shortcomings that winding machine cannot maintain proper tension of wire and cable, and problems such as disorder knotting, damage or affecting winding quality may occur, the utility model provides an anti-disorder winding machine for wire and cable manufacturing.

[0006] The utility model provides following technical scheme: an anti-disorder winding machine for wire and cable manufacturing, including support seat, motor, rotating shaft, stabilizing piece, limit ring, pneumatic cylinder, sliding block, fixed frame, rotating wheel, control system and rubber sleeve, motor is installed on support seat, and the output shaft of motor is connected with rotating shaft, and rotating shaft is provided with stabilizing piece in screw thread mode, and limit ring is fixedly connected on support seat, and pneumatic cylinder is installed on support seat, and the telescopic rod of pneumatic cylinder is connected with sliding block, and sliding block is fixedly connected with fixed frame, and two rotating wheels are arranged on fixed frame, and control system is arranged on the top of support seat, and rubber sleeve is sleeved on rotating wheel, and it further includes support plate and tension controller, and support plate is fixedly connected on the front side of sliding block, and tension controller is arranged on support plate.

[0007] Further description, it further includes limit frame, wire arranging pipe, rubber block and screw, limit frame is detachably arranged on fixed frame, wire arranging pipe is fixedly connected on limit frame, rubber block is arranged in wire arranging pipe, and two screws are arranged on limit frame in screw thread mode.

[0008] Further description, it further includes guide rod, guide plate and spring, guide rod is fixedly connected on support seat, guide plate is slidably arranged on guide rod, and spring is connected between guide plate and guide rod.

[0009] Further, the protective frame is rotatably arranged on the support base, and the control system is shielded by the protective frame.

[0010] Further, the sponge block is arranged on the inner wall of the guide plate.

[0011] Further, the prompter is electrically connected with the control system.

[0012] Compared with the prior art, the anti-disorder winding machine for manufacturing electric wire and cable has the following beneficial effects: 1. The electric wire and cable is first wound on the tension controller, then passes through the two rotating wheels, and then is fixed on the rotating shaft, so that the proper tension is maintained during the winding process, and the problems of disorder, knotting, damage or influence on the winding quality of the cable due to improper tension are avoided.

[0013] 2. The electric wire and cable is inserted into the wire arranging pipe, so that the wire arranging pipe plays a limiting and guiding role on the electric wire and cable, thereby avoiding loosening of the electric wire and cable during the winding process and affecting the winding effect.

[0014] 3. The spring rebounds to drive the guide plate to move forward, so that the guide plate recontacts with the electric wire and cable and plays a limiting role, thereby avoiding the electric wire and cable after winding from being scattered. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0016] Figure 2 It is a partial sectional view of the support base, motor, rotating shaft and other parts of the utility model.

[0017] Figure 3 It is a three-dimensional structure schematic view of the cylinder, sliding block and fixing frame and other parts of the utility model.

[0018] Figure 4 It is a three-dimensional structure schematic view of the sliding block, support plate and tension controller and other parts of the utility model.

[0019] Figure 5 It is a three-dimensional structure schematic view of the limiting frame, wire arranging pipe and rubber block and other parts of the utility model.

[0020] Figure 6 It is a partial sectional view of the guide rod, guide plate and spring and other parts of the utility model.

[0021] Markings in the drawings: 1: support seat, 2: motor, 3: rotating shaft, 4: stabilizing piece, 5: limiting ring, 6: air cylinder, 7: sliding block, 8: fixing frame, 9: rotating wheel, 10: support plate, 11: tension controller, 12: control system, 13: rubber sleeve, 14: limiting frame, 15: wire arranging pipe, 16: rubber block, 17: screw, 18: guide rod, 19: guide plate, 20: spring, 21: protective frame, 22: sponge block, 23: prompter. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] Embodiment 1: a mistake-preventing winding machine for manufacturing electric wire and cable, please refer to Figures 1-5 , including support seat 1, motor 2, rotating shaft 3, stabilizing piece 4, limiting ring 5, air cylinder 6, sliding block 7, fixing frame 8, rotating wheel 9, control system 12 and rubber sleeve 13, the motor 2 is arranged on the support seat 1 by bolt connection, the output shaft of the motor 2 is connected with the rotating shaft 3, the rotating shaft 3 is threadedly provided with the stabilizing piece 4, the limiting ring 5 is fixedly connected on the support seat 1, the limiting of the limiting ring 5 can be released by rotating the stabilizing piece 4 so that it does not contact with the limiting ring 5, the limiting ring 5 is taken out from the rotating shaft 3, the air cylinder 6 is arranged on the support seat 1 by bolt connection, the telescopic rod of the air cylinder 6 is connected with the sliding block 7, the fixing frame 8 is fixedly connected on the sliding block 7, two rotating wheels 9 are arranged on the fixing frame 8, the control system 12 is arranged on the top of the support seat 1, the rubber sleeve 13 is sleeved on the rotating wheel 9, the support plate 10 is fixedly connected on the front side of the sliding block 7, the tension controller 11 is arranged on the support plate 10, the protective frame 21 is rotatably arranged on the support seat 1, the control system 12 is shielded by the protective frame 21, thereby protecting the control system 12, avoiding dust falling on the surface of the control system 12, two prompters 23 are arranged on the support seat 1 by bolt connection, the prompter 23 is electrically connected with the control system 12, after winding, the prompter 23 will light up, thereby reminding the staff to take down the wound electric wire and cable.

[0024] When the electric wire cable needs to be wound, first, the electric wire cable is wound on the tension controller 11, then it is passed between the two rotating wheels 9, and then one end of the electric wire cable is fixed on the rotating shaft 3, which is to maintain proper tension during winding, avoid the problem of disorder, knotting, damage or affecting the winding quality due to improper tension, then the control system 12 starts the air cylinder 6 and the motor 2, in the process, the extension of the telescopic rod of the air cylinder 6 pushes the fixed frame 8 to move forward, and the output shaft of the motor 2 rotates to drive the rotating shaft 3 to rotate, thereby uniformly winding the electric wire cable on the rotating shaft 3, after completing one layer of winding, the telescopic rod of the air cylinder 6 is controlled to retract by the control system 12, so that the fixed frame 8 moves backward to carry out the next layer of winding, and through repeating the process, the winding work of the whole electric wire cable can be efficiently completed.

[0025] Embodiment 2: Based on embodiment 1, please refer to Figure 5 A limiting frame 14 is detachably arranged on the fixed frame 8, the limiting frame 14 is fixedly connected with a wire arranging pipe 15, the wire arranging pipe 15 is internally provided with a rubber block 16, and two screws 17 are threadedly arranged on the limiting frame 14.

[0026] After the electric wire cable is passed between the two rotating wheels 9, it is passed into the inside of the wire arranging pipe 15, so that the wire arranging pipe 15 plays a limiting and guiding role on the electric wire cable, thereby avoiding the loosening of the electric wire cable during winding and affecting the winding effect.

[0027] Please refer to Figure 1 and Figure 6 The supporting seat 1 is fixedly connected with a guide rod 18, the guide rod 18 is slidably provided with a guide plate 19, the guide plate 19 and the guide rod 18 are connected with a spring 20, and the inner wall of the guide plate 19 is provided with a sponge block 22, the sponge block 22 protects the electric wire cable and avoids damaging the electric wire cable due to excessive pressure.

[0028] When the electric wire cable is wound, the electric wire cable extrudes the guide plate 19 to move backward, at this time, the spring 20 is compressed, when the electric wire cable no longer extrudes the guide plate 19, the spring 20 rebounds to drive the guide plate 19 to move forward, so that the guide plate 19 recontacts the electric wire cable and plays a limiting role, thereby avoiding the unwinding of the wound electric wire cable.

[0029] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A wire and cable manufacturing anti-misalignment winding machine, comprising a support base (1), a motor (2), a rotating shaft (3), a stabilizer (4), a limit ring (5), a cylinder (6), a slider (7), a fixed frame (8), rotating wheels (9), a control system (12), and a rubber sleeve (13), wherein the motor (2) is mounted on the support base (1), the rotating shaft (3) is connected to the output shaft of the motor (2), the stabilizer (4) is threaded on the rotating shaft (3), the limit ring (5) is fixedly connected to the support base (1), the cylinder (6) is mounted on the support base (1), the slider (7) is connected to the telescopic rod of the cylinder (6), the fixed frame (8) is fixedly connected to the slider (7), two rotating wheels (9) are provided on the fixed frame (8), the control system (12) is provided on the top of the support base (1), and the rubber sleeve (13) is fitted on the rotating wheels (9), characterized in that, It also includes a support plate (10) and a tension controller (11). The support plate (10) is fixedly connected to the front side of the slider (7), and the tension controller (11) is provided on the support plate (10).

2. The anti-misalignment winding machine for manufacturing wires and cables according to claim 1, characterized in that, It also includes a limit frame (14), a cable tube (15), a rubber block (16) and screws (17). The limit frame (14) is detachably installed on the fixed frame (8). The cable tube (15) is fixedly connected to the limit frame (14). The rubber block (16) is installed inside the cable tube (15). Two screws (17) are threaded on the limit frame (14).

3. A wire and cable manufacturing anti-misalignment winding machine according to claim 2, characterized in that, It also includes a guide rod (18), a guide plate (19) and a spring (20). The guide rod (18) is fixedly connected to the support base (1), and the guide plate (19) is slidably arranged on the guide rod (18). The spring (20) is connected between the guide plate (19) and the guide rod (18).

4. A wire and cable manufacturing anti-misalignment winding machine according to claim 3, characterized in that, It also includes a protective frame (21), which is rotatably mounted on the support base (1) and shields the control system (12).

5. A wire and cable manufacturing anti-misalignment winding machine according to claim 4, characterized in that, It also includes a sponge block (22), and the inner wall of the guide plate (19) is provided with a sponge block (22).

6. A wire and cable manufacturing anti-misalignment winding machine according to claim 5, characterized in that, It also includes a prompter (23), two prompters (23) are installed on the support base (1), and the prompter (23) is electrically connected to the control system (12).