Crane ladle turning trolley for slow cooling process of slag ladle
By designing a crane-operated trolley for the slag bag slow cooling process, and utilizing the combination of hooks and swing beams, the problem of interference from the outdoor environment of the slag bag slow cooling area on manual hook removal was solved, enabling rapid and accurate tipping and dumping of slag bags and improving processing efficiency.
Patent Information
- Application Number
- CN202423315564.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the field of non-ferrous metallurgy, the outdoor environment of the slag bag slow cooling field is complex, which leads to interference with the line of sight when manually removing the hooks, resulting in excessive time or errors in removing the hooks, and affecting the efficiency of slag bag turning and dumping.
Design a crane-type trolley for the slow cooling process of slag bags, including a traveling trolley, a lifting device, a railcar assembly, a first lifting mechanism, and a second lifting mechanism. Through the cooperation of the hook and the swing arm beam, the slag bag can be accurately hooked, unhooked, and flipped, reducing the swing amplitude and improving positioning accuracy and efficiency.
It enables rapid and accurate hooking and unhooking of slag bags, improves the efficiency of slag bag turning and dumping, simplifies the operation process, reduces the probability of human error, and improves slag processing efficiency.
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Figure CN223592275U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a ladle treatment technical field especially relates to a crane tipping trolley of ladle slow cooling process. BACKGROUND
[0002] In nonferrous metallurgy field, a large amount of high-temperature liquid slag will be produced, and the ladle is used to receive the high-temperature slag and transport the high-temperature ladle to the slow cooling field for spray cooling, which is an important part of the whole metallurgical process. When the RGV (Rail Guided Vehicle) transports the full ladle to the slow cooling field, the current walking trolley moves along the gantry, and the ladle is hung below the walking trolley by manual operation. The ladle is transported to the inside of the slow cooling field first, and then the ladle is hoisted to the slag pouring area after standing for a period of time. The ladle is turned over and poured, and the empty ladle is put back to the slow cooling field or the RGV after pouring.
[0003] However, the slow cooling field of the ladle is outdoors, and the outdoor environment is complex, including unidirectional wind, vehicle movement, rain, heavy fog and water mist caused by ladle spray. The above complex conditions will greatly interfere with the line of sight of manual hooking and unhooking, causing long hooking and unhooking time or hooking and unhooking failure. CONTENT OF THE UTILITY MODEL
[0004] In view of the above defects or deficiencies in the prior art, it is desirable to provide a crane ladle tipping trolley for slow cooling process.
[0005] The utility model provides a crane ladle tipping trolley for slow cooling process, which comprises:
[0006] The walking trolley,
[0007] The lifting appliance is arranged below the walking trolley and comprises two side frames arranged in the first direction. The bottom of the two side frames is rotatably connected with a turntable. A swing arm beam is arranged between the two turntables. The swing arm beam is in the shape of a Chinese character 'fang', and its two ends are connected with the two turntables respectively. The top of the two side frames is rotatably connected with a lifting hook. The extension direction of the rotation axis of the lifting hook and the extension direction of the rotation axis of the turntable are both the first direction.
[0008] The two rail car assemblies are arranged on the two sides of the lifting appliance in the first direction and comprise a rail car main body, a third traction rope and a fourth traction rope distributed on the two sides of the turntable in the second direction. One end of the third traction rope and the fourth traction rope is connected with the turntable rope groove, and the other end is connected with the rail car main body.
[0009] The first lifting mechanism is arranged on the walking trolley and is used to drive the lifting appliance to move up and down in the vertical direction.
[0010] Second lifting mechanism, for driving rail car assembly reciprocating movement along the second direction, drive the third traction rope and the fourth traction rope pull turntable rotation, in turn drive the hook hook and the swing arm beam flip bag, or the hook unhook and the swing arm beam reset.
[0011] According to the technical scheme provided by the embodiment of the application, the swing arm beam is provided with a swing arc plate at the mutual approaching end, and the two hooks are each provided with a swing guide roller at the mutual remote end.
[0012] According to the technical scheme provided by the embodiment of the application, the two side frames are provided with a connecting assembly at the top end, the connecting assembly comprises a rectangular frame arranged at the top end of the side frame, and a plurality of first movable pulleys are uniformly arranged at the top end of the rectangular frame.
[0013] The first lifting mechanism comprises a first winding drum arranged on the walking trolley, a plurality of lifting traction ropes are wound on the first winding drum, the number of the first movable pulleys and the lifting traction ropes is consistent and one-to-one correspondence, and each lifting traction rope is wound out from the bottom end of the corresponding first movable pulley at the remote end of the first winding drum and connected with the bottom end of the walking trolley.
[0014] According to the technical scheme provided by the embodiment of the application, the first lifting mechanism further comprises a labor-saving pulley assembly, the labor-saving pulley assembly comprises a plurality of first fixed pulleys arranged at the bottom end of the walking trolley, and each lifting traction rope is wound out from the bottom end of the corresponding first movable pulley, and after winding around the top end of the first fixed pulley and the bottom end of the first movable pulley for several times, it is connected with the bottom end of the walking trolley.
[0015] According to the technical scheme provided by the embodiment of the application, the rail car body comprises a small trolley frame, the shape of the small trolley frame is > type, the small trolley frame is provided with a four-rope pulley in the middle, the small trolley frame is provided with a three-rope pulley at the top end and the bottom end, two side frames are provided with a first guide roller at the end close to the three-rope pulley along the second direction, and a second guide roller at the end close to the four-rope pulley along the second direction, the top of the third traction rope of the two rail car assemblies is wound around the corresponding first guide roller and three-rope pulley, the top of the fourth traction rope of the two rail car assemblies is wound around the corresponding second guide roller and two four-rope pulleys, and the top of the third traction rope and the fourth traction rope moves synchronously with the rectangular frame.
[0016] According to the technical scheme provided by the embodiment of the present application, the rectangular frame is provided with a guide pulley component, the guide pulley component comprises two limiting frames provided at the top end of the rectangular frame in the first direction, the limiting frame comprises a plurality of steel pipes extending in the second direction, and an end plate frame is provided at both ends of each steel pipe, the track vehicle body is arranged in the limiting frame, and each steel pipe limits the track vehicle body from shaking in the first direction.
[0017] According to the technical scheme provided by the embodiment of the present application, the second lifting mechanism further comprises a second winding drum, two rope groups are arranged on the second winding drum in the first direction, two track vehicle assemblies are respectively corresponding to the two rope groups, each of the two rope groups comprises a fifth traction rope and a sixth traction rope opposite to the winding direction of the fifth traction rope.
[0018] One end of the track vehicle body in the second direction is connected with the fifth traction rope, and the other end is connected with the sixth traction rope.
[0019] According to the technical scheme provided by the embodiment of the present application, the second winding drum is arranged on the walking trolley, the second lifting mechanism further comprises two groups of labor-saving pulley groups, one labor-saving pulley group comprises a second fixed pulley arranged at the bottom end of the walking trolley and a second movable pulley arranged on the end plate frame, and the other labor-saving pulley group comprises a third fixed pulley arranged at the bottom end of the walking trolley and a third movable pulley arranged at the top end of the rectangular frame.
[0020] The sixth traction rope is wound around the bottom surface of the third movable pulley and the top surface of the third fixed pulley for several turns, then passes through the track vehicle body and is connected with the first winding drum, and the fifth traction rope passes through the track vehicle body first, then is wound around the bottom surface of the second movable pulley and the top surface of the second fixed pulley for several turns, and is connected with the first winding drum.
[0021] The winding turns of the fifth traction rope and the sixth traction rope are consistent with the winding turns of the lifting traction rope around the top end of the first fixed pulley and the bottom end of the first movable pulley, and the nominal diameters of the corresponding winding drums are consistent.
[0022] According to the technical scheme provided by the embodiment of the present application, the track vehicle body further comprises a five-rope pulley arranged at one end of the small trolley frame in the second direction and a six-rope pulley arranged at the other end, a guide wheel group is arranged on the side of the five-rope pulley away from the six-rope pulley, the fifth traction rope is wound around the guide wheel group and the five-rope pulley when passing through the track vehicle body, and a fixed wheel is arranged on the end of the sixth traction rope away from the five-rope pulley, and the sixth traction rope is wound around the fixed wheel and the six-rope pulley when passing through the track vehicle body.
[0023] According to the technical scheme provided by the embodiment of the application, the walking trolley is provided with a buffering mechanism in the middle part, the buffering mechanism comprises an upper rectangular frame arranged at the top end of the walking trolley, a basic arm rotatably connected to the bottom of the upper rectangular frame, a two-section arm slidably connected to the inside of the basic arm, the bottom end of the two-section arm being rotatably connected to the rectangular frame, and a buffering damper arranged at the top of the upper rectangular frame, one end of the buffering damper being rotatably connected to the top of the two-section arm, and the extending directions of the rotating shafts of the basic arm, the bottom end of the two-section arm and the end of the buffering damper all being the first direction.
[0024] Compared with the prior art, the utility model has the advantages of:
[0025] 1. The utility model discloses a walking trolley, a lifting appliance, a track car assembly, a first lifting mechanism and a second lifting mechanism, the lifting appliance is put down through the first lifting mechanism, uses the lifting hook to carry out the hooking, moves on the portal frame through the walking trolley driving device whole, moves the ladle to the ladle pouring area, then carries out the unhooking and the ladle turning over operation through the second lifting mechanism, compared with the prior art lifting hook and rope easy to swing, not easy to unhook, when using the device, only need to adjust the lifting appliance position, make the ladle be located between two side frames, drive the lifting hook to realize the hooking and the unhooking, the swing amplitude is smaller, the positioning is more accurate, the positioning speed is faster, and the operation is more convenient, further, on the basis of unhooking, the swing arm beam can also realize the ladle turning over purpose, effectively improve the ladle turning over efficiency, improve the furnace slag processing efficiency.
[0026] 2. The swing arm beam is provided with a swing arc-shaped plate, and the lifting hook is provided with a swing guide wheel, when the swing arm beam turns over the ladle, the lower edge of the swing guide wheel is in contact with the top surface of the swing arc-shaped plate, under the action of gravity, the guide wheel arranged on the lifting hook rolls along the top surface of the swing arc-shaped plate, when the lifting hook swings to the vertical state, it is below the hook shaft, the swing arc-shaped plate is separated from the swing guide wheel, at this time, the hooking step is completed, when turning over the ladle, the swing arm beam continues to swing and pushes the ladle to realize the ladle turning over, and when the swing arm beam resets, the top end of the swing arc-shaped plate is in contact with the lower edge of the swing guide wheel, the lifting hook is pushed to move away from the hook shaft side, realizes unhooking, using this kind of structure, can realize hooking, then turning over the ladle, and resetting, then unhooking, improve the hooking efficiency, and the operation is simple, only need to operate twice, not easy to appear error operation, improve the unhooking efficiency.
[0027] 3. The first lifting mechanism arranged on the walking trolley can lift the connecting assembly and the lifting appliance, compared with direct lifting, the lifting traction rope can pass through the first movable pulley and be connected with the walking trolley, realize preliminary labor saving promotion, and the first movable pulley is uniformly arranged at the top end of the rectangular frame, so that lifting and descending are more stable, and the situation of local tilting is reduced, in addition, the first fixed pulley is also arranged, through winding around the first fixed pulley and the first movable pulley multiple times, the purpose of further saving labor is realized, and the labor saving ratio is improved.
[0028] 4、Set the track car assembly, through the three rope pulley connection third traction rope, four rope pulley connection fourth traction rope, when the track car assembly moves to the left, will pull its three traction rope, drive the turntable counterclockwise rotation, and the fourth traction rope will move with the track car assembly, will not interfere with the rotation of the turntable, similarly, the track car assembly moves to the right, will drive the turntable clockwise rotation, the structure not only can drive the rotation of the turntable, and the third traction rope and the fourth traction rope in the process of traction will not appear interference, improve the stability of rotation;
[0029] 5、Set the second lifting mechanism, through the fifth traction rope and the sixth traction rope pull track car assembly reciprocating movement, both reverse around the second drum, the fifth traction rope around five rope pulley, and the sixth traction rope around six rope pulley, the second drum rotation, make the fifth traction rope winding, the sixth traction rope, in turn, the fifth traction rope will pull the track car assembly to the right, similarly, the second drum reverse rotation, the sixth traction rope winding, the fifth traction rope, the fifth traction rope will pull the track car assembly to the left, realize the stable movement of the track car assembly, will not appear one way pull instability, also will not appear interference blocking phenomenon of two way pull; further, in order to cooperate with the first lifting mechanism of the force saving pulley assembly, and cooperate with the descending of the rectangular frame, not only the fifth traction rope and the sixth traction rope the other end is set on the first drum, but also set the second fixed pulley, the second movable pulley, the third positioning wheel and the third movable pulley, so that the fifth traction rope and the sixth traction rope can be wound with the first drum, will not appear interference effect caused by different force saving ratio;
[0030] 6、Set the buffer mechanism, when the slag from the ladle, will produce the reaction force, first through the two arm inserted in the basic arm inside, preliminary slow down the sway of the lifting appliance and the connecting assembly, further, and the buffer damper with the basic arm connection, the swing of the two arm will drive the basic arm sway, through the buffer damper slow down the vibration of the basic arm, further alleviate the swing of the two arm, realize the reduction of the swing, improve the stability of the lifting appliance and other components, avoid the use of only rope caused by the ladle swing serious situation.
[0031] It should be understood that the content described in the content part of the utility model is not intended to limit the key or important features of the embodiments of the utility model, nor is it intended to limit the scope of the utility model. Other features of the utility model will become apparent through the following description. BRIEF DESCRIPTION OF DRAWINGS
[0032] Other features, objects and advantages of the utility model will become more apparent through reading the detailed description of the non limiting embodiments made by referring to the following drawings:
[0033] Figure 1A structure schematic diagram of a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0034] Figure 2 A partial explosion structure schematic diagram of a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0035] Figure 3 A structure schematic diagram of a swing guide wheel and a swing arc-shaped plate in a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0036] Figure 4 A structure schematic diagram of a track car assembly in a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0037] Figure 5 A mounting structure schematic diagram of a connecting plate in a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0038] Figure 6 A structure schematic diagram of a buffer mechanism in a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0039] Figure 7 A mounting structure schematic diagram of a first traction rope in a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0040] Figure 8 A mounting structure schematic diagram of a second traction rope in a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0041] Figure 9 A mounting structure schematic diagram of a fifth traction rope in a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0042] Figure 10 A mounting structure schematic diagram of a sixth traction rope in a crane ladle tilter trolley of a ladle slow cooling process provided by the embodiment of the present application is provided.
[0043] Reference numerals in the figure:
[0044] 1, walking trolley;
[0045] 2, first lifting mechanism; 21, first driving part; 22, first winding drum; 23, first traction rope; 24, first rope head fixing part; 25, first fixed pulley; 26, second traction rope; 27, first steering guide wheel;
[0046] 3, connecting assembly; 31, rectangular frame; 32, first movable pulley;
[0047] 4, lifting appliance; 41, side frame; 42, rotary table; 43, swing arm beam; 44, lifting hook; 45, swing guide wheel; 46, swing arc plate; 47, second rope head fixing part; 48, third rope head fixing part; 49, annular baffle; 410, first guide wheel; 411, second guide wheel;
[0048] 5, guide pulley component; 51, limiting frame; 52, connecting rod; 53, connecting sheet metal part; 54, direction changing guide wheel; 55, guide rail;
[0049] 6, rail car assembly; 61, third traction rope; 62, fourth traction rope; 63, small trolley frame; 64, three-rope pulley; 65, four-rope pulley; 66, five-rope pulley; 67, six-rope pulley; 68, rail wheel; 69, connecting plate; 610, first linkage rope; 611, second linkage rope;
[0050] 7, second lifting mechanism; 71, fifth traction rope; 72, second fixed pulley; 73, second movable pulley; 74, fixed wheel; 75, guide wheel set; 76, sixth traction rope; 77, third fixed pulley; 78, third movable pulley; 79, second winding drum; 710, second driving part; 751, first guide wheel; 752, second guide wheel; 753, third guide wheel; 754, fourth guide wheel; 755, fifth guide wheel; 756, sixth guide wheel; 757, seventh guide wheel;
[0051] 8, buffer mechanism; 81, upper rectangular frame; 82, basic arm; 83, two-section arm; 84, buffer damper; 85, lower rectangular frame;
[0052] 9, slag ladle; 91, hanging shaft. DETAILED DESCRIPTION
[0053] The utility model will be explained in further detail below by combining with the drawings and embodiments. It can be understood that the specific embodiments described here are only used for explaining the related utility model, and are not limited to the utility model. In addition, it should be noted that only the parts related to the utility model are shown in the drawings for the convenience of description.
[0054] It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict. The utility model will be explained in detail below by combining with the drawings and embodiments.
[0055] Please refer to Figures 1-10 The embodiment of the utility model provides a crane turnover trolley of slag ladle slow cooling process, which comprises:
[0056] The running trolley 1,
[0057] The lifting appliance 4 is arranged below the travelling trolley 1, and comprises two side frames 41 arranged along a first direction, the bottom of the two side frames 41 is rotatably connected with a rotating disc 42, a swing arm beam 43 is arranged between the two rotating discs 42, the swing arm beam 43 is a U-shaped structure, and the two ends of the swing arm beam 43 are connected with the two rotating discs 42 respectively, the top of the two side frames 41 is rotatably connected with a lifting hook 44, and the extending direction of the rotation axis of the lifting hook 44 and the extending direction of the rotation axis of the rotating disc 42 are both the first direction;
[0058] The two rail car assemblies 6 are arranged on the two sides of the lifting appliance 4 along the first direction, and each rail car assembly 6 comprises a rail car body, and a third traction rope 61 and a fourth traction rope 62 distributed on the two sides of the rotating disc 42 along a second direction, one end of the third traction rope 61 and the fourth traction rope 62 is connected with the side surface of the rotating disc 42, and the other end of the third traction rope 61 and the fourth traction rope 62 is connected with the rail car body;
[0059] The first lifting mechanism 2 is arranged on the travelling trolley 1, and is used for driving the lifting appliance 4 to move up and down along a vertical direction;
[0060] The second lifting mechanism 7 is used for driving the rail car assembly 6 to move back and forth along the second direction, driving the third traction rope 61 and the fourth traction rope 62 to pull the rotating disc 42 to rotate, and then driving the lifting hook 44 to be hooked and the swing arm beam 43 to be turned over, or driving the lifting hook 44 to be unhooked and the swing arm beam 43 to be reset; wherein the first direction is the front-rear direction in the Figure 1 , and the second direction is the left-right direction in the Figure 1 ;
[0061] As shown in Figures 1-10 , the utility model discloses a travelling trolley 1, lifting appliance 4, rail car assembly 6, first lifting mechanism 2 and second lifting mechanism 7, through first lifting mechanism 2, lower lifting appliance 4, use the lifting hook 44 to carry out hooking, after the travelling trolley 1 drives the whole device to move on the portal frame, move the ladle 9 to the slag pouring area, then carry out the operation of turning over through second lifting mechanism 7, compared with the existing hook body and rope easy to swing and inconvenient to position unhooking, when using the device, only need to adjust the position of lifting appliance 4, make the ladle 9 be located between the two side frames 41, drive the lifting hook 44 to realize hooking and unhooking, and the positioning is more accurate, and the positioning speed is faster and more convenient.
[0062] In some embodiments, as Figure 3As shown, the third rope fixing part 48 is arranged above the swing arm beam 43 corresponding to the rotating disc 42, and is used for fixing the bottom end of the fourth traction rope 62. The second rope fixing part 47 is arranged below the swing arm beam 43 corresponding to the rotating disc 42, and is used for fixing the bottom end of the third traction rope 61. The two end faces of the rotating disc 42 are both provided with annular baffles 49, which limit the third traction rope 61 and the fourth traction rope 62, so as to ensure that the third traction rope 61 can stably pull the rotating disc 42 to rotate counterclockwise, and the fourth traction rope 62 can stably drive the rotating disc 42 to rotate clockwise.
[0063] In some embodiments, the swing arm beam 43 is provided with a swing arc-shaped plate 46 at the end close to each other, and the two hooks 44 are both provided with a swing guide wheel 45 at the end away from each other. The axis of each swing guide wheel 45 extends in the first direction, and the lower edge of the swing guide wheel 45 is rollably connected with the top surface of the swing arc-shaped plate 46.
[0064] As shown in Figure 2 and Figure 3 , before the swing arm beam 43 flips the ladle 9, the upper edge of the swing arc-shaped plate 46 is in contact with the top end of the swing guide wheel 45. The second lifting mechanism 7 drives the hook 44 to move to the hanging shaft 91 of the ladle 9, and the hook 44 and the hanging shaft 91 are separated after the hook 44 moves to the bottom end of the hanging shaft 91. After the lifting appliance 4 is pulled upward, the hook 44 can lift the ladle 9. The swing arm beam 43 continues to swing to realize the flipping of the ladle 9. During the resetting of the swing arm beam 43, the top end of the swing arc-shaped plate 46 is in contact with the upper edge of the swing guide wheel 45, which pushes the hook 44 to move away from the hanging shaft 91 to realize unhooking. By using this structure, the hooking can be realized after the flipping of the ladle 9, and the unhooking can be realized after the resetting, which improves the hooking efficiency and is simple to operate. Only two operations are needed, and it is not easy to make mistakes, which improves the unhooking efficiency.
[0065] In some embodiments, the top end of each side frame 41 is provided with a connecting assembly 3. The connecting assembly 3 includes a rectangular frame 31 arranged at the top end of the side frame 41. The top end of the rectangular frame 31 is uniformly provided with a plurality of first movable pulleys 32.
[0066] The first lifting mechanism 2 includes a first winding drum 22 arranged on the walking trolley 1. A plurality of lifting traction ropes are wound on the first winding drum 22. The number of the first movable pulleys 32 is consistent with the number of the lifting traction ropes, and each lifting traction rope is correspondingly arranged on the bottom end of the corresponding first movable pulley 32.
[0067] As shown in Figure 2 , Figure 7 and Figure 8As shown, the walking trolley 1 top end is provided with a plurality of first rope fixing members 24 for fixing each lifting traction rope. Optionally, four first movable pulleys 32 are arranged at the four corners of the rectangular frame 31 to ensure stable lifting. Two first traction ropes 23 and two second traction ropes 26 are wound on the first winding drum 22. In order to ensure that each lifting traction rope is vertically dropped, the two first traction ropes 23 are directly dropped and then pass through the two first movable pulleys 32 and are connected with the first rope fixing members 24. The walking trolley 1 is also provided with two first steering guide wheels 27. The two second traction ropes 26 first pass through the first steering guide wheels 27 in the horizontal direction, then pass through the two first movable pulleys 32 and are connected with the first rope fixing members 24.
[0068] In some embodiments, the first lifting mechanism 2 further comprises a labor-saving pulley assembly. The labor-saving pulley assembly comprises a plurality of first fixed pulleys 25 arranged at the bottom end of the walking trolley 1. Each lifting traction rope passes through the bottom end of the corresponding first movable pulley 32, passes through the top end of the first fixed pulley 25 and the bottom end of the first movable pulley 32 several times, and is then connected with the bottom end of the walking trolley 1.
[0069] In some embodiments, the track car body comprises a small car frame 63 shaped as >. The small car frame 63 is provided with four-rope pulleys 65 at the middle part, and three-rope pulleys 64 at the top end and the bottom end. The two side frames 41 are provided with first guide wheels 410 at the end close to the three-rope pulleys 64 in the second direction, and are provided with second guide wheels 411 at the end close to the four-rope pulleys 65 in the second direction. The top of the third traction rope 61 of the two track car assemblies 6 passes through the corresponding first guide wheels 410 and the three-rope pulleys 64. The top of the fourth traction rope 62 of the two track car assemblies 6 passes through the corresponding second guide wheels 411 and the two four-rope pulleys 65. The top of the third traction rope 61 and the fourth traction rope 62 moves synchronously with the rectangular frame 31.
[0070] As shown in Figure 2 , Figure 3 and Figure 4 , optionally, the top of the third traction rope 61 and the fourth traction rope 62 is fixedly connected with the rectangular frame 31. The third traction rope 61 passes through the left side and the top surface of the three-rope pulley 64, and is then fixedly connected with the rectangular frame 31. When the track car body moves to the left, the three-rope pulley 64 drives the third traction rope 61 to move to the left, thereby driving the bottom end of the third traction rope 61 to rotate the rotating disc 42 counterclockwise. Similarly, the fourth traction rope 62 passes through the right side and the top surface of the four-rope pulley 65 above, and is then fixedly connected with the rectangular frame 31. This is one of the optional schemes for synchronous movement.
[0071] In some embodiments, a guide pulley component 5 is provided on the rectangular frame 31. The guide pulley component 5 includes two limiting frames 51 disposed at the top of the rectangular frame 31 along a first direction. The limiting frame 51 includes a plurality of steel pipes extending in a second direction and end plate frames disposed at both ends of each steel pipe. The main body of the railcar is disposed within the limiting frame 51, and each steel pipe restricts the main body of the railcar from swaying along the first direction.
[0072] like Figures 2-5 As shown, the front and rear ends of the top of the small trolley frame 63 are restricted by two steel pipes, and the front and rear ends of the bottom are also restricted by two steel pipes, thus ensuring that the small trolley frame 63 will not sway back and forth.
[0073] In some embodiments, both ends of the two limiting frames 51 are provided with connecting sheet metal parts 53, and a connecting rod 52 is provided between the connecting sheet metal parts 53 on the same side along the second direction; such as Figures 2-5 As shown, the combination of connecting rod 52 and connecting sheet metal parts 53 connects the limiting frame 51, achieving rectangular installation and improving overall stability. Furthermore, for the synchronous movement of the tops of the third traction rope 61 and the fourth traction rope 62 with the rectangular frame 31, preferably, each of the four connecting sheet metal parts 53 is provided with a guide wheel 54 in the middle. A first linkage rope 610 is provided between the tops of the two third traction ropes 61, and the first linkage rope 610 is wound around the rope grooves of the two guide wheels 54 on the same side. A second linkage rope 611 is provided between the tops of the two fourth traction ropes 62, and the second linkage rope 611 is wound around the rope grooves of the two guide wheels 54 on the other side. Because the guide pulley component 5 is installed on the rectangular frame 31, and both the first linkage rope 610 and the second linkage rope 611 are installed between the guide wheels 54, the purpose of connecting the third traction rope 61 and the fourth traction rope 62 with the rectangular frame 31 is achieved, realizing synchronous movement. This scheme combines the two third traction ropes 61 into a single rope body through the first linkage rope 610, resulting in more even force distribution and better performance during pulling.
[0074] In some embodiments, the second lifting mechanism 7 further includes a second drum 79, on which two rope groups are wound at both ends along the first direction. The two railcar assemblies 6 correspond to the two rope groups respectively. Each rope group includes a fifth traction rope 71 and a sixth traction rope 76 which is wound in the opposite direction to the fifth traction rope 71.
[0075] One end of the main body of the railcar along the second direction is connected to the fifth traction rope 71, and the other end is connected to the sixth traction rope 76;
[0076] like Figure 9 and Figure 10As shown, when the second winding drum 79 rotates counterclockwise, the fifth traction rope 71 will be retracted, thereby pulling the railcar assembly 6 to move to the right. At this time, because the winding direction of the sixth traction rope 76 is opposite to that of the fifth traction rope 71, the sixth traction rope 76 will be simultaneously released, and will not interfere with the operation of the railcar assembly 6. Similarly, when the second winding drum 79 rotates clockwise, the sixth traction rope 76 will be retracted, thereby pulling the railcar assembly 6 to move to the left, and the fifth traction rope 71 will be simultaneously released, thereby achieving the purpose of the left and right reciprocating movement of the railcar assembly 6.
[0077] In some embodiments, the second winding drum 79 is arranged on the walking trolley 1, and the second lifting mechanism 7 further comprises two sets of labor-saving pulley assemblies. One set of labor-saving pulley assembly comprises a second fixed pulley 72 arranged at the bottom end of the walking trolley 1 and a second movable pulley 73 arranged on the end plate frame. The other set of labor-saving pulley assembly comprises a third fixed pulley 77 arranged at the bottom end of the walking trolley 1 and a third movable pulley 78 arranged at the top end of the rectangular frame 31.
[0078] The sixth traction rope 76 is wound around the bottom surface of the third movable pulley 78 and the top surface of the third fixed pulley 77 for several turns, and then is connected to the first winding drum 22 through the railcar body. The fifth traction rope 71 passes through the railcar body, is wound around the bottom surface of the second movable pulley 73 and the top surface of the second fixed pulley 72 for several turns, and is then connected to the first winding drum 22.
[0079] The number of turns of the fifth traction rope 71 and the sixth traction rope 76 is consistent with the number of turns of the lifting traction rope around the top end of the first fixed pulley 25 and the bottom end of the first movable pulley 32, and the nominal diameters of the corresponding winding drums are consistent. That is, the nominal diameters of the first winding drum 22 and the second winding drum 79 are consistent.
[0080] As shown in FIGS. 1-3, Figure 4 , Figure 9 and Figure 10 Because the second winding drum 79 is arranged on the walking trolley 1, if the fifth traction rope 71 and the sixth traction rope 76 are fixed on the walking trolley 1 or the rectangular frame 31, the fifth traction rope 71 and the sixth traction rope 76 cannot move synchronously when the first winding drum 22 releases the lifting traction rope, which will interfere with the lifting of the rectangular frame 31. Therefore, the third fixed pulley 77 and the third movable pulley 78 are arranged, and the number of turns of the third fixed pulley 77 and the third movable pulley 78 is consistent with that of the labor-saving pulley assembly, that is, the winding ratios are the same, and the nominal diameters of the corresponding winding drums are consistent. At this time, when the first winding drum 22 releases the lifting traction rope, the second winding drum 79 remains stationary. At this time, the first winding drum 22 will also release the fifth traction rope 71 and the sixth traction rope 76 synchronously. At this time, the lengths of the ropes released are consistent, and there will be no interference. After the lifting is completed, the second winding drum 79 is rotated, and the other end of the fifth traction rope 71 and the sixth traction rope 76 remains stationary, so that the fifth traction rope 71 and the sixth traction rope 76 are retracted on one side and extended on the other side, thereby achieving the purpose of pulling the railcar assembly 6.
[0081] In some embodiments, the railcar body further comprises a five- rope pulley 66 arranged at one end of the small trolley frame 63 in the second direction, and a six-rope pulley 67 arranged at the other end, the five-rope pulley 66 is arranged with a guide wheel set 75 away from the side of the six-rope pulley 67, the fifth traction rope 71 passes through the railcar body and is arranged around the guide wheel set 75 and the five-rope pulley 66, the sixth traction rope 76 is arranged with a fixed wheel 74 away from the end of the five-rope pulley 66, the sixth traction rope 76 passes through the railcar body and is arranged around the fixed wheel 74 and the six-rope pulley 67;
[0082] As shown in Figure 4 , Figure 9 and Figure 10 , if the sixth traction rope 76 passes through the railcar body means that the sixth traction rope 76 directly passes around the six-rope pulley 67 once, the transmission resistance is larger, which is not conducive to pulling the railcar assembly 6 to move, therefore, the fixed wheel 74 is arranged to make the sixth traction rope 76 pass around the six-rope pulley 67 and the fixed wheel 74 several times, which achieves the purpose of simulating a movable pulley set and realizes the effect of saving effort, which is more convenient for the sixth traction rope 76 to pull the railcar assembly 6 more smoothly, and the guide wheel set 75 is arranged, which is alternatively a winding wheel, the fifth traction rope 71 passes around the five-rope pulley 66 and the winding wheel several times, which achieves the purpose of simulating a movable pulley set and realizes the effect of saving effort, and further preferably, the five-rope pulley 66 is arranged with two, which are respectively located at the front end and the rear end of the small trolley frame 63, and the guide wheel set 75 comprises a first guide wheel 751, a second guide wheel 752, a third guide wheel 753, a fourth guide wheel 754, a fifth guide wheel 755, a sixth guide wheel 756 and a seventh guide wheel 757, referring to Figure 4 , the fifth traction rope 71 after being released from the first winding drum 22, first passes through the seventh guide wheel 757 and the five-rope pulley 66 from left to right, and passes through the sixth guide wheel 756 again, then passes around the five-rope pulley 66 again, then passes the fifth guide wheel 755 to guide the fifth traction rope 71 to the back end of the small trolley frame 63, then passes around the five-rope pulley 66 at the back end, then passes towards the fourth guide wheel 754, then passes from the top of the fourth guide wheel 754 back to the bottom of the five-rope pulley 66 at the back end, then passes out from the bottom of the five-rope pulley 66 to the third guide wheel 753, then passes from the third guide wheel 753 to the second guide wheel 752, then passes from the second guide wheel 752 back to the first guide wheel 751, which is a kind of effort-saving pulley set, and also plays a role in saving effort, improving the smoothness and stability of pulling, in addition, the guide wheel set 75 can also be other effort-saving pulley sets, which mainly plays a role in saving effort.
[0083] In some embodiments, the walking trolley 1 is provided with a buffer mechanism 8 in the middle, which includes an upper rectangular frame 81 provided at the top end of the walking trolley 1, the bottom of the upper rectangular frame 81 is rotatably connected with a basic arm 82, the inside of the basic arm 82 is connected with a two-section arm 83, the bottom end of the two-section arm 83 is rotatably connected with the rectangular frame 31, the top of the upper rectangular frame 81 is provided with a buffer damper 84, one end of the buffer damper 84 is rotatably connected with the top of the basic arm 82, the extension direction of the rotating shaft of the basic arm 82, the extension direction of the rotating shaft of the bottom end of the two-section arm 83 and the extension direction of the rotating shaft of the end of the buffer damper 84 are all the first direction;
[0084] As Figure 2 And Figure 6 When the slag is poured out from the slag ladle 9, a reaction force is generated, which is first inserted into the basic arm 82 through the two-section arm 83, to preliminarily slow down the swinging of the lifting appliance 4 and the connecting assembly 3, and further, the buffer damper 84 is connected with the basic arm 82, the swinging of the two-section arm 83 drives the basic arm 82 to swing, the vibration of the basic arm 82 is slowed down through the buffer damper 84, the swinging of the two-section arm 83 is further alleviated, the swinging condition is reduced, the stability of the lifting appliance 4 and other components is improved, and the condition of serious swinging of the slag ladle 9 caused by only using the rope is avoided; in addition, in order to facilitate the connection of the two-section arm 83 and the rectangular frame 31, the middle of the rectangular frame 31 is provided with a lower rectangular frame 85, the bottom end of the two-section arm 83 is rotatably connected with the lower rectangular frame 85, further, a plurality of auxiliary rollers are arranged in the inside of the basic arm 82, the outer wall of the two-section arm 83 abuts against the rollers, which serves to stabilize the two-section arm 83, avoids the collision and friction between the two-section arm 83 and the inner wall of the basic arm 82, and ensures the stable up-and-down movement of the two-section arm 83.
[0085] In some embodiments, a guide rail 55 is further arranged between the two end plate frames, the track trolley body further includes track wheels 68 arranged on the guide rail 55, the extension direction of the guide rail 55 is the second direction, and the extension direction of the rotating shaft axis of the track wheels 68 is the first direction, as shown in Figure 4 And Figure 5 The track wheels 68 are guided by the guide rail 55, so that the track trolley body moves by rolling friction instead of sliding friction, the resistance is smaller, and the movement is more stable, further, the front and rear ends of the small trolley frame 63 are both provided with connecting plates 69, the six-rope pulley 67 is installed between the two connecting plates 69, the guide rail 55 is arranged on the front side and the rear side of the track trolley body, and the track wheels 68 are arranged in four, two of which are arranged on the front side guide rail 55, and the other two are arranged on the rear side guide rail 55, further optionally, one group of track wheels 68 is installed at the two ends of the installation shaft body of the six-rope pulley 67, and the other end track wheel 68 is installed at the two ends of the installation shaft body of the three-rope pulley 64.
[0086] In some embodiments, the first lifting mechanism 2 further comprises a first driving part 21, and the second lifting mechanism 7 further comprises a second driving part 710, the first driving part 21 is used to drive the first winding drum 22 to rotate, and the second driving part 710 is used to drive the second winding drum 79 to rotate, the first driving part 21 and the second driving part 710 are both composed of a motor, a shaft coupling and a speed reducer, which are conventional motor driving devices.
[0087] The use process of the device is as follows:
[0088] Step one, move the walking trolley 1 to above the ladle 9 along the gantry, then start the first driving part 21, the first winding drum 22 releases the first traction rope 23, the second traction rope 26, the fifth traction rope 71 and the sixth traction rope 76, the connecting assembly 3, the guide pulley part 5 and the lifting tool 4 move downward synchronously, and the ladle 9 falls into the two side frames 41;
[0089] Step two, start the second driving part 710, drive the second winding drum 79 to rotate clockwise, the sixth traction rope 76 will be retracted, the track car assembly 6 will move to the left, the three-rope pulley 64 on the track car assembly 6 will drive the third traction rope 61 to move to the left, and then the third traction rope 61 at the bottom end will drive the rotating disc 42 to rotate counterclockwise;
[0090] Step three, the rotating disc 42 rotating counterclockwise will drive the swing arm beam 43 to swing synchronously, the upper surface of the swing arc-shaped plate 46 provided on the swing arm beam 43 is in contact with the bottom of the swing guide wheel 45, the lifting hook 44 moves to the hanging shaft 91 of the ladle 9 under the action of gravity, when the lifting hook 44 is below the hanging shaft 91, the swing arc-shaped plate 46 and the swing guide wheel 45 are separated, the second driving part 710 is turned off, the first driving part 21 is started, the first winding drum 22 retracts the first traction rope 23, the second traction rope 26, the fifth traction rope 71 and the sixth traction rope 76, drives the lifting tool 4 and the lifting hook 44 to move upward, so that the lifting hook 44 hooks the hanging shaft 91, and drives the ladle 9 to rise to the designated position;
[0091] Step four, after the ladle 9 rises to the designated position, the first driving part 21 is turned off, the walking trolley 1 is started, and the walking trolley 1 moves along the gantry, and then stops after moving the ladle 9 to the slag pouring area;
[0092] Step five, start the second driving part 710, drive the second winding drum 79 to continue rotating clockwise, the swing arm beam 43 continues to swing, supports the bottom of the ladle 9, and makes the ladle 9 rotate around the hanging shaft 91 as the center, and the slag is poured out from the ladle 9;
[0093] Step six, start the second drive part 710, drive the second winding drum 79 counterclockwise rotation, the fifth traction rope 71 will shrink, drive the railcar assembly 6 to move to the right, the four rope pulley 65 on the railcar assembly 6 will drive the fourth traction rope 62 to move to the right, and then make the fourth traction rope 62 bottom end pull the rotating disc 42 clockwise rotation, the swing arm beam 43 will reset with the rotating disc 42 rotation, the ladle 9 will rotate to restore the original state of the opening upward under the action of gravity, complete the return to normal;
[0094] Step seven, through the first lifting mechanism 2 and the walking trolley 1 to transport the ladle 9 back to the original position, including the first winding drum 22 retraction of the rope to lift the ladle 9, and then through the walking trolley 1 to move back to the original position, and then use the first winding drum 22 to make the ladle 9 descend to the ground;
[0095] Step eight, start the second drive part 710, drive the second winding drum 79 counterclockwise rotation, the fifth traction rope 71 will shrink, drive the railcar assembly 6 to move to the right, the four rope pulley 65 on the railcar assembly 6 will drive the fourth traction rope 62 to move to the right, and then make the fourth traction rope 62 bottom end pull the rotating disc 42 clockwise rotation, the swing arm beam 43 will drive the swing arc-shaped plate 46 top end contact with the swing guide wheel 45 bottom end, push the lifting hook 44 to move away from the hanging shaft 91 side, realize the unhooking.
[0096] In the description of the present application, the terms "connection", "installation", "fixation" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, or detachable connection, or integrally connected; can be directly connected, or indirectly connected through intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0097] In the description of the present application, the terms "one embodiment", "some embodiments" and the like mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0098] The above is only the preferred embodiment of the present application, and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A ladle buffer crane turning car for a ladle buffer process, characterized by The utility model relates to a kind of lifting device, including: Walking trolley (1), Lifting appliance (4) is equipped in walking trolley (1) below, including two side frames (41) arranged along first direction, two the bottom rotatable connection of side frame (41) has rotating disc (42), two rotating disc (42) between being equipped with swing arm beam (43), the swing arm beam (43) is for, its both ends are connected with two rotating discs (42) respectively, two the rotatable connection of side frame (41) top has lifting hook (44), the rotating shaft axis extension direction of lifting hook (44) and the rotating shaft axis extension direction of rotating disc (42) are both first direction; Two rail car assemblies (6) are respectively arranged along the first direction on both sides of the lifting appliance (4), including a rail car body, a third traction rope (61) and a fourth traction rope (62) distributed along the second direction on both sides of the rotating disc (42), one end of the third traction rope (61) and the fourth traction rope (62) is connected with the rotating disc (42) rope groove, and the other end is connected with the rail car body; A first lifting mechanism (2) is arranged on the walking trolley (1) and used to drive the lifting appliance (4) to move up and down along the vertical direction reciprocatingly; A second lifting mechanism (7) is used to drive the rail car assembly (6) to move reciprocatingly along the second direction, drive the third traction rope (61) and the fourth traction rope (62) to pull the rotating disc (42) to rotate, and then drive the lifting hook (44) to hook and the swing arm beam (43) to turn over the bag, or the lifting hook (44) to unhook and the swing arm beam (43) to reset.
2. The crane tundisher car of the ladle gradual cooling process according to claim 1, characterized by, The swing arm beam (43) is provided with a swing arc plate (46) at the end close to each other, and the two lifting hooks (44) are provided with swing guide rollers (45) at the end away from each other, the axis extension direction of each swing guide roller (45) is the first direction, and the swing guide roller (45) is rollably connected with the top surface of the swing arc plate (46) along the lower side.
3. The crane tundisher car of the ladle gradual cooling process according to claim 1, characterized by, The top end of the two side frames (41) is provided with a connecting assembly (3), the connecting assembly (3) includes a rectangular frame (31) arranged at the top end of the side frame (41), and a plurality of first movable pulleys (32) are uniformly arranged at the top end of the rectangular frame (31). The first lifting mechanism (2) includes a first winding drum (22) arranged on the walking trolley (1), a plurality of lifting traction ropes are wound on the first winding drum (22), the number of the first movable pulleys (32) and the lifting traction ropes is consistent and one-to-one correspondence, and each lifting traction rope is wound out from the bottom end of the corresponding first movable pulley (32) at the end away from the first winding drum (22) and then connected with the bottom end of the walking trolley (1).
4. The crane tundisher car of claim 3, wherein The first lifting mechanism (2) further includes a labor-saving pulley assembly, the labor-saving pulley assembly includes a plurality of first fixed pulleys (25) arranged at the bottom end of the walking trolley (1), each lifting traction rope is wound out from the bottom end of the corresponding first movable pulley (32), and then wound around the top end of the first fixed pulley (25) and the bottom end of the first movable pulley (32) for several times before being connected with the bottom end of the walking trolley (1).
5. The crane tundisher car of claim 3, wherein The track car body includes a small trolley frame (63), the small trolley frame (63) is shaped as >, the small trolley frame (63) is provided with four rope pulleys (65) in the middle, the small trolley frame (63) is provided with three rope pulleys (64) at the top and the bottom, the two side frames (41) are provided with first guide wheels (410) at the end close to the three rope pulleys (64) along the second direction, and are provided with second guide wheels (411) at the end close to the four rope pulleys (65) along the second direction, the third traction rope (61) of the two track car assemblies (6) is wound around the corresponding first guide wheel (410) and the three rope pulley (64) at the top, the fourth traction rope (62) of the two track car assemblies (6) is wound around the corresponding second guide wheel (411) and the two four rope pulleys (65) at the top, and the third traction rope (61) and the fourth traction rope (62) move synchronously with the rectangular frame (31) at the top.
6. The crane tundisher car of claim 5, wherein The rectangular frame (31) is provided with a guide pulley component (5), the guide pulley component (5) includes two limiting frames (51) provided on the top of the rectangular frame (31) along the first direction, the limiting frame (51) includes a plurality of steel pipes extending along the second direction and end plate frames provided at both ends of each steel pipe, the track car body is arranged in the limiting frame (51), and each steel pipe limits the track car body from shaking along the first direction.
7. The crane tundisher car of claim 6, wherein The second lifting mechanism (7) further includes a second winding drum (79), two rope groups are wound around the two ends of the second winding drum (79) along the first direction, the two track car assemblies (6) correspond to the two rope groups respectively, and each of the two rope groups includes a fifth traction rope (71) and a sixth traction rope (76) opposite to the winding direction of the fifth traction rope (71). One end of the track car body along the second direction is connected with the fifth traction rope (71), and the other end is connected with the sixth traction rope (76).
8. The crane tundisher car of claim 7, wherein The second winding drum (79) is arranged on the walking trolley (1), and the second lifting mechanism (7) further includes two groups of labor-saving pulley groups, one labor-saving pulley group includes a second fixed pulley (72) arranged at the bottom of the walking trolley (1) and a second movable pulley (73) arranged on the end plate frame, and the other labor-saving pulley group includes a third fixed pulley (77) arranged at the bottom of the walking trolley (1) and a third movable pulley (78) arranged at the top of the rectangular frame (31). The sixth traction rope (76) is wound around the bottom surface of the third movable pulley (78) and the top surface of the third fixed pulley (77) for several turns, and then passes through the track car body and is connected with the first winding drum (22), and the fifth traction rope (71) passes through the track car body first, is wound around the bottom surface of the second movable pulley (73) and the top surface of the second fixed pulley (72) for several turns, and then is connected with the first winding drum (22). The winding turns of the fifth traction rope (71) and the sixth traction rope (76) are consistent with the winding turns of the lifting traction rope around the top end of the first fixed pulley (25) and the bottom end of the first movable pulley (32), and the nominal diameters of the corresponding winding drums are consistent.
9. The crane tundisher car of claim 8, wherein The rail car body further comprises a five-ropes pulley (66) arranged at one end of the small trolley frame (63) in the second direction, and a six-ropes pulley (67) arranged at the other end, the five-ropes pulley (66) is provided with a guide wheel set (75) away from the side of the six-ropes pulley (67), the fifth traction rope (71) is arranged around between the guide wheel set (75) and the five-ropes pulley (66) when passing through the rail car body, and the sixth traction rope (76) is provided with a fixed wheel (74) away from the end of the five-ropes pulley (66), the sixth traction rope (76) is arranged around between the fixed wheel (74) and the six-ropes pulley (67) when passing through the rail car body.
10. The crane tundisher car of claim 3, wherein The walking trolley (1) is provided with a buffer mechanism (8) in the middle, the buffer mechanism (8) comprises an upper rectangular frame (81) arranged at the top end of the walking trolley (1), the upper rectangular frame (81) is rotatably connected with a basic arm (82) at the bottom, the basic arm (82) is slidably connected with a two-section arm (83) inside, the two-section arm (83) is rotatably connected with the rectangular frame (31) at the bottom, the upper rectangular frame (81) is provided with a buffer damper (84) at the top, one end of the buffer damper (84) is rotatably connected with the top of the basic arm (82), the extension direction of the rotating shaft of the basic arm (82), the extension direction of the rotating shaft of the bottom of the two-section arm (83) and the extension direction of the rotating shaft of the end of the buffer damper (84) are all the first direction.