Energy-saving zinc pot convenient for cleaning bottom slag

Abstract

The utility model discloses an energy-saving zinc pot convenient for cleaning bottom slag, which comprises a zinc pot main body, a heating chamber, heat conduction ribs, a hoisting assembly, a dumping assembly and a lifting assembly, the heating chamber is arranged in the zinc pot main body, a heat preservation layer is arranged on the periphery of the outer side of the heating chamber, and a zinc pot body is arranged on the inner side of the heating chamber. The heat conduction ribs are arranged in the heating chamber and laid around the outer side wall of the zinc pot body, the hoisting assembly is arranged in the zinc pot body in a lifting mode and comprises a galvanized basket and a bottom slag collecting cavity, the bottom slag collecting cavity is connected with the bottom of the galvanized basket, the lifting assembly is arranged on the hoisting frame, and the hoisting frame is fixedly arranged on the zinc pot body. The lifting assembly is connected with the hoisting assembly, the dumping assembly is movably arranged on one side of the top of the zinc pot body, and the dumping assembly is matched with the hoisting assembly.

Description

TECHNICAL FIELD

[0001] The utility model belongs to galvanizing equipment technical field, specifically point to a kind of energy-saving zinc pot convenient to bottom dregs cleaning. BACKGROUND

[0002] Hot galvanizing is also called hot dipping zinc and hot dipping galvanizing, after rust removal Steel parts are immersed in 500 ℃ or so molten zinc, so that the surface of steel member is attached zinc layer, to achieve the purpose of corrosion protection, it is an effective metal corrosion protection method, mainly used in metal structure facilities of various industries.

[0003] In the related art, the outer wall of the existing zinc pot is a flat plate type outer wall, the heating area is different from the outer surface area of the zinc pot, and the zinc pot heating unit has a simple structure, which results in low heating efficiency and high energy consumption loss. In addition, a lot of bottom dregs are generated during the galvanizing process of the zinc pot, and the bottom dregs in the zinc pot are basically laid flat on the bottom of the zinc pot, which is not convenient for cleaning the bottom dregs on the bottom of the zinc pot. As the bottom dregs continue to thicken, it is easy to affect the quality of the product. SUMMARY

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an energy-saving zinc pot convenient for bottom dregs cleaning, which effectively solves the above problems.

[0005] The technical scheme adopted by the utility model is as follows: the utility model provides an energy-saving zinc pot convenient for bottom dregs cleaning, which comprises a zinc pot main body, a heating chamber, heat conducting ribs, a hoisting assembly, a pouring assembly and a lifting assembly. The heating chamber is arranged in the zinc pot main body, a heat preservation layer is arranged on the outer side of the heating chamber, a zinc pot body is arranged on the inner side of the heating chamber, the heat conducting ribs are arranged in the heating chamber and around the outer side wall of the zinc pot body, the hoisting assembly is arranged in the zinc pot body and can be lifted, the hoisting assembly comprises a galvanizing basket and a bottom dregs collecting cavity, the bottom dregs collecting cavity is connected with the bottom of the galvanizing basket, the lifting assembly is arranged on a hoisting frame, the hoisting frame is fixedly arranged on the zinc pot main body, the lifting assembly is connected with the hoisting assembly, the pouring assembly is movably arranged on one side of the top of the zinc pot main body, and the pouring assembly is matched with the hoisting assembly.

[0006] Further, the bottom of the galvanizing basket is provided with a coarse filter bottom plate, one end of the coarse filter bottom plate is provided with a workpiece pouring lug, a first discharge port is formed in one side of the galvanizing basket, the bottom of the bottom dregs collecting cavity is provided with a fine filter bottom plate, one end of the fine filter bottom plate is provided with a bottom dregs pouring lug, and a second discharge port is formed in one side of the bottom dregs collecting cavity.

[0007] Further, the pouring assembly comprises a pouring plate, a butt hook, a supporting slider and a guide rail, the guide rail is arranged on the top side surface of the zinc pot body, the supporting slider is fixedly connected with the bottom of the pouring plate, one end of the pouring plate is downwardly and outwardly inclined to the zinc pot body, the supporting slider is movably connected with the guide rail, and the butt hook is fixedly arranged on both sides of the one end of the pouring plate.

[0008] Further, the sliding rod is arranged on one side of the supporting frame, the limiting part is fixedly arranged on both ends of the sliding rod, the reset spring is sleeved on the sliding rod, and the hanging block is movably arranged on the sliding rod and movably abuts against the reset spring on one side.

[0009] Further, the lifting assembly comprises a driving motor, a winding drum and a steel rope, the winding drum is rotatably arranged on the hoisting frame, the driving motor is fixedly arranged on the hoisting frame, the output end of the driving motor is connected with one end of the winding drum, and the steel rope is wound on the winding drum and fixedly connected with the hanging block on one end.

[0010] Further, the inner bottom surface of the pouring plate is an arc-shaped concave surface, when the butt hook is hung with the workpiece pouring lug or the bottom dregs pouring lug, the one end of the pouring plate is tightly arranged on the first discharging port or the second discharging port.

[0011] The beneficial effects achieved by the zinc pot are as follows: the heat conduction ribs arranged around the zinc pot body are used to cooperate with the heating chamber to heat the zinc pot body, the heat receiving area of the outer wall of the zinc pot is increased, the heat exchange efficiency is enhanced, the heat energy input of the outer wall of the zinc pot is reduced under the same use condition, the energy saving effect is achieved, the lifting assembly is used to accommodate the workpiece to be processed, the zinc plating basket and the bottom dregs collecting cavity arranged in the upper and lower layers are used to place the workpiece and collect the filtered bottom dregs, the direct collection of the bottom dregs at the bottom of the zinc pot body during the zinc plating process is avoided, the lifting assembly is lifted after the workpiece is processed, the pouring plate is inclined to the zinc plating basket or the bottom dregs collecting cavity through the butt hook and the workpiece pouring lug or the bottom dregs pouring lug, the workpiece or the bottom dregs is discharged, the processing efficiency is greatly improved, the process is saved, and the processing quality is not affected by the accumulation of the bottom dregs. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 A three-dimensional structure of the energy-saving zinc pot convenient for bottom dregs cleaning is provided in the utility model;

[0013] Figure 2 A sectional structure schematic view of the hoisting assembly of the energy-saving zinc pot convenient for bottom dregs cleaning is provided in the utility model;

[0014] Figure 3 A structure enlarged view of the pouring assembly of the energy-saving zinc pot convenient for bottom dregs cleaning is provided in the utility model;

[0015] Figure 4 The utility model provides a kind of structure schematic diagram of lifting assembly of energy-saving zinc pot convenient to bottom dregs cleaning.

[0016] Wherein, 1, heating chamber, 2, zinc pot body, 3, heat conduction rib, 4, heat preservation layer, 5, hoisting assembly, 6, galvanizing basket, 7, coarse filter bottom plate, 8, bottom dregs collection cavity, 9, fine filter bottom plate, 10, first discharge port, 11, workpiece dumping lug, 12, second discharge port, 13, bottom dregs dumping lug, 14, support frame, 15, inclination adjustment assembly, 16, hoist block, 17, reset spring, 18, slide rod, 19, limit portion, 20, lifting assembly, 21, driving motor, 22, winding drum, 23, steel rope, 24, hoisting frame, 25, dumping assembly, 26, dumping plate, 27, butt joint hook, 28, support sliding block, 29, guide rail, 30, zinc pot main body.

[0017] The accompanying drawings are used to provide further understanding of the utility model, and constitute part of the specification, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute the limitation of the utility model. DETAILED DESCRIPTION

[0018] The technical scheme in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments; based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor are within the protection scope of the utility model.

[0019] In the description of the utility model, it needs to be understood that, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as the limitation of the utility model.

[0020] As Figures 1-4The utility model provides a kind of energy-saving zinc pot convenient to bottom dregs cleaning, including zinc pot main body 30, heating chamber 1, heat conduction rib 3, hoisting assembly 5, pour assembly 25 and lifting assembly 20, wherein, heating chamber 1 is located in zinc pot main body 30, the outer side four quarters of heating chamber 1 is provided with heat preservation layer 4, the inner side of heating chamber 1 is provided with zinc pot body 2, heat conduction rib 3 is set in heating chamber 1 and is laid around the outer side wall of zinc pot body 2, hoisting assembly 5 can be lifted and is set in zinc pot body 2, hoisting assembly 5 includes galvanized basket 6 and bottom dregs collection cavity 8, bottom dregs collection cavity 8 is connected with the bottom of galvanized basket 6, lifting assembly 20 is set on hoisting frame 24, hoisting frame 24 is fixedly set on zinc pot main body 30, lifting assembly 20 is connected with hoisting assembly 5, pour assembly 25 is movably set on the top side of zinc pot main body 30, and pour assembly 25 cooperates with hoisting assembly 5.

[0021] In an embodiment of the utility model, the bottom of galvanized basket 6 is provided with coarse filter bottom plate 7, one end of coarse filter bottom plate 7 is provided with workpiece pour hanger ear 11, one side of galvanized basket 6 is provided with first discharge port 10, the bottom of bottom dregs collection cavity 8 is provided with fine filter bottom plate 9, one end of fine filter bottom plate 9 is provided with bottom dregs pour hanger ear 13, one side of bottom dregs collection cavity 8 is provided with second discharge port 12.

[0022] In an embodiment of the utility model, pour assembly 25 includes pouring plate 26, butt hook 27, support sliding block 28 and guide rail 29, wherein, guide rail 29 is laid on the top side surface of zinc pot main body 30, support sliding block 28 is fixedly connected with the bottom of pouring plate 26, one end of pouring plate 26 is inclinedly set to the outside of zinc pot main body 30, support sliding block 28 is movably connected with guide rail 29, butt hook 27 is fixedly set on both sides of one end of pouring plate 26.

[0023] In an embodiment of the utility model, wherein, slide rod 18 is set on one side of support frame 14, limiting portion 19 is fixedly set on both ends of slide rod 18, reset spring 17 is sleeved on slide rod 18, hanging block 16 is movably penetrated on slide rod 18, one side of hanging block 16 is movably abutted with reset spring 17.

[0024] In an embodiment of the utility model, lifting assembly 20 includes driving motor 21, winding drum 22 and steel rope 23, wherein, winding drum 22 is rotatably set on hoisting frame 24, driving motor 21 is bolted on hoisting frame 24, the output end of driving motor 21 is connected with one end of winding drum 22, steel rope 23 is wound on winding drum 22, one end of steel rope 23 is fixedly connected with hanging block 16.

[0025] In one embodiment of the utility model, the inner bottom surface of the pouring plate 26 is an arc-shaped concave surface, when the butt joint hook 27 is hung with the workpiece pouring lug 11 or the bottom dregs pouring lug 13, one end of the pouring plate 26 is tightly attached to the first discharge port 10 or the second discharge port 12.

[0026] Working principle: when the workpiece needs to be galvanized, the relevant personnel puts the workpiece into the galvanized basket 6, and then puts it into the zinc pot body 2 for galvanizing processing through the lifting assembly 20, in this process, the workpiece is placed in the galvanized basket, and the bottom dregs generated are dropped into the bottom dregs collection cavity 8 through the coarse filter bottom plate 7, so that the bottom dregs and the workpiece are separated and collected respectively, and the fine filter bottom plate 9 can effectively block the bottom dregs in the bottom dregs collection cavity 8, avoiding the accumulation of the bottom dregs in the inner bottom of the zinc pot body 2, the heating chamber 1 cooperates with the surrounding heat conducting ribs 3 to improve the heat exchange efficiency of the zinc pot body 2, and the energy saving effect is achieved, until the processing is completed, the relevant personnel controls the driving motor 21 to drive the winding drum 22 to rotate to wind the steel wire 23, so that the steel wire 23 drives the lifting assembly 5 to rise, first, the workpiece is taken out, the relevant personnel pushes the pouring plate 26 to move to the zinc pot body 2 through the supporting sliding block 28 until the end, at this time, with the rising of the galvanized basket 6, the workpiece pouring lug 11 at one end of the coarse filter bottom plate 7 is hung with the butt joint hook 27, at this time, the relevant personnel opens the first discharge port 10 by tool and continues to lift the galvanized basket 6, under the pulling of the butt joint hook 27, the galvanized basket 6 is inclined and the workpiece is gathered to the first discharge port 10 and discharged to the pouring plate 26, and is poured from the inclined pouring plate 26 to the specified container, at this time, the workpiece discharge is completed, when discharging the bottom dregs, the galvanized basket 6 is lowered and the lifting operation is repeated, the butt joint hook 27 is connected with the bottom dregs pouring lug 13 by pushing the pouring plate 26, under the same operation as above, the second discharge port 12 is opened and the bottom dregs is discharged from the inclined bottom dregs collection cavity 8 through the pouring plate 26 to the specified container.

[0027] In the process of inclining the galvanized basket 6, in order to cooperate with the flexible inclination and quick reset, the inclination adjusting assembly 15 arranged on the support frame 14 is synchronously matched with the galvanized basket 6, the inclination assisting force is realized by the deflection sliding of the hanging block 16 on the slide rod 18 to offset the center of the galvanized basket 6, and under the action of the reset spring 17, the used galvanized basket 6 can be reset to be horizontal.

[0028] The beneficial effects achieved by the utility model are as follows: the heat-conducting ribs surrounding the zinc pot body are used in cooperation with the heating chamber to heat the zinc pot body, greatly improving the heat efficiency in the hot-dip galvanizing process, and the lifting assembly is used to accommodate the workpiece to be processed, and the upper and lower layer distributed galvanizing basket and bottom slag collecting cavity are used to realize the placement of the workpiece and the collection of the filtered bottom slag, effectively avoiding the direct collection of the bottom slag in the galvanizing process at the bottom of the zinc pot body, after the workpiece processing is completed, the pouring plate is tilted in the whole tilting of the galvanizing basket or the bottom slag collecting cavity realized by the butt joint hook and the workpiece pouring lug or the bottom slag pouring lug in the lifting process of the lifting assembly, the workpiece or the bottom slag is discharged, the processing efficiency is greatly improved, the process is saved, and the accumulation of the bottom slag affects the processing quality.

[0029] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0030] While the embodiments of the present utility model have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made hereto without departing from the spirit and scope of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

[0031] The utility model and its implementation have been described above, and this description is not restrictive, and the embodiment shown in the drawings is only one of the embodiments of the utility model, and the actual structure is not limited thereto. In general, if a person skilled in the art is inspired thereby, without departing from the creative purpose of the utility model, without creative design, similar structure and embodiments of the technical scheme can be designed, which should belong to the protection scope of the utility model.

Claims

1. An energy-saving zinc pot facilitating bottom dross cleaning, characterized in that: The zinc pot body (30), the heating chamber (1), the heat conduction rib (3), the lifting assembly (5), the pouring assembly (25) and the lifting assembly (20) are included, wherein the heating chamber (1) is arranged in the zinc pot body (30), the outer side of the heating chamber (1) is provided with a heat preservation layer (4), and the inner side of the heating chamber (1) is provided with a zinc pot body (2); the heat conduction rib (3) is arranged in the heating chamber (1) and is laid around the outer side wall of the zinc pot body (2); the lifting assembly (5) is arranged in the zinc pot body (2) and can be lifted, the lifting assembly (5) includes a galvanized basket (6) and a bottom dregs collection cavity (8), the bottom dregs collection cavity (8) is connected with the bottom of the galvanized basket (6); the lifting assembly (20) is arranged on the lifting frame (24), the lifting frame (24) is fixedly arranged on the zinc pot body (30), the lifting assembly (20) is connected with the lifting assembly (5); the pouring assembly (25) is movably arranged on one side of the top of the zinc pot body (30), and the pouring assembly (25) is matched with the lifting assembly (5).

2. The energy saving zinc pot with easy bottom dross cleaning according to claim 1, characterized in that: The bottom of the galvanized basket (6) is provided with a coarse filter bottom plate (7), one end of the coarse filter bottom plate (7) is provided with a workpiece pouring hanging ear (11), one side of the galvanized basket (6) is provided with a first discharge port (10), the bottom of the bottom dregs collection cavity (8) is provided with a fine filter bottom plate (9), one end of the fine filter bottom plate (9) is provided with a bottom dregs pouring hanging ear (13), and one side of the bottom dregs collection cavity (8) is provided with a second discharge port (12).

3. The energy saving zinc pot with easy bottom dross cleaning according to claim 2, characterized in that: The pouring assembly (25) includes a pouring plate (26), a butt hook (27), a supporting sliding block (28) and a guide rail (29), wherein the guide rail (29) is laid on one side of the top surface of the zinc pot body (30), the supporting sliding block (28) is fixedly connected with the bottom of the pouring plate (26), one end of the pouring plate (26) is inclined downward to the outside of the zinc pot body (30), the supporting sliding block (28) is movably connected with the guide rail (29), and the butt hook (27) is fixedly arranged on both sides of one end of the pouring plate (26).

4. The energy saving zinc pot with easy bottom dross cleaning according to claim 3, characterized in that: The top of the galvanized basket (6) is provided with a supporting frame (14), the supporting frame (14) is provided with an inclination adjusting assembly (15), the inclination adjusting assembly (15) includes a hanging block (16), a sliding rod (18), a reset spring (17) and a limiting portion (19), wherein the sliding rod (18) is arranged on one side of the supporting frame (14), the limiting portion (19) is fixedly arranged on both ends of the sliding rod (18), the reset spring (17) is sleeved on the sliding rod (18), the hanging block (16) is movably arranged on the sliding rod (18), and one side of the hanging block (16) is movably abutted with the reset spring (17).

5. The energy efficient zinc pot facilitating easy cleaning of bottom dross as claimed in claim 4 wherein: The lifting assembly (20) comprises a driving motor (21), a winding drum (22) and a steel rope (23), wherein the winding drum (22) is rotatably arranged on a hoisting frame (24), the driving motor (21) is bolted on the hoisting frame (24), the output end of the driving motor (21) is connected with one end of the winding drum (22), and the steel rope (23) is wound on the winding drum (22), and one end of the steel rope (23) is fixedly connected with the hanging block (16).

6. The energy saving zinc pot with easy bottom dross cleaning according to claim 5, characterized in that: The inner bottom surface of the pouring plate (26) is an arc-shaped concave surface, and when the butt joint hook (27) is hung with the workpiece pouring lug (11) or the bottom slag pouring lug (13), one end of the pouring plate (26) is tightly opened to the first discharging port (10) or the second discharging port (12).

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