Stranded rope-to-meter automatic paint spraying device

Abstract

The utility model discloses an automatic paint spraying device for stranded rope to meter, which relates to the technical field of stranded rope production, and comprises a meter counter, a quick-dry paint bottle and an automatic extrusion component, the meter counter is used for detecting the length of a finished stranded rope drawn from a rope combining and stranding device, quick-dry paint is stored in the quick-dry paint bottle, and the quick-dry paint bottle is positioned outside the finished stranded rope; the automatic extrusion assembly comprises a PLC control system and an execution unit used for extruding the quick-dry paint bottle, and the PLC control system is connected with the meter counter and the execution unit. According to the utility model, the drawn finished strand rope can be marked with quick-dry paint at intervals of a certain length, so that a worker can conveniently identify the slitting position during subsequent slitting, the slitting work is simpler, more convenient and easier to operate, the requirement on the operation level of the worker is not too high, the worker only needs to slit according to the mark, and the production efficiency is greatly improved. Therefore, the slitting precision can be ensured, the unstable length and the unstable length of the finished stranded rope can be avoided, and the slitting error can be effectively reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of strand production, in particular to a twisting and rope metering automatic paint spraying device. BACKGROUND

[0002] Strands are formed by twisting multiple filaments (usually metal wires such as copper, aluminum or steel) together. This structure not only improves the flexibility of the wire, but also enhances its mechanical strength and fatigue resistance, making it suitable for applications that require frequent bending or withstand large stress.

[0003] As shown in Figure 1 The production of strands mostly uses a rope twisting and strand twisting device 11 to twist several ropes into finished strands 10 according to a certain twist pitch and twist direction. Then, under the traction of a traction device 13, the finished strands 10 pass through a post-shaper 12 to shape, stress relieve and surface treat the finished strands, ensuring that the finished strands 10 will not loosen or deform during subsequent use, improving their structural stability.

[0004] During the process of pulling the finished strands 10 out of the rope twisting and strand twisting device 11 by the traction device 13, a metering device 1 is used to measure the length of the finished strands 10. When the set length is reached, the rope twisting and strand twisting device 11 automatically stops, and then workers cut the finished strands 10 according to their experience.

[0005] However, during the cutting of the finished strands, the cutting is completely based on the workers' experience, and since there is no clear cutting mark, this requires a high level of workers' quality. However, workers' levels vary under various factors, which can easily lead to inconsistent lengths of finished strands, resulting in large errors and making the cutting work difficult. Therefore, even the finished steel wire ropes need to be weighed to confirm the length, increasing the workers' repetitive work. INVENTION CONTENTS

[0006] (I) Technical problems solved

[0007] To solve the problems in the background art, the utility model provides a twisting and rope metering automatic paint spraying device.

[0008] (II) Technical solutions

[0009] To achieve the above purpose, the utility model is implemented by the following technical solutions: a twisting and rope metering automatic paint spraying device, comprising a metering device, a quick-drying paint bottle and an automatic extrusion assembly.

[0010] The metering device is used to detect the length of the finished strands pulled out of the rope twisting and strand twisting device.

[0011] The quick-drying paint bottle is internally stored with quick-drying paint and is located outside the finished strand rope.

[0012] The automatic extrusion assembly comprises a PLC control system and an execution unit for extruding the quick-drying paint bottle, wherein the PLC control system is connected with the meter counter and the execution unit respectively.

[0013] Optionally, the execution unit comprises a cylinder and an electromagnetic valve, the electromagnetic valve is connected with the cylinder through a pipeline for controlling the action of the cylinder, and the PLC control system is connected with the electromagnetic valve.

[0014] Optionally, the automatic extrusion assembly further comprises an extrusion piece, which is connected with the execution unit for extruding the quick-drying paint bottle.

[0015] Optionally, the meter counter is arranged at the wire outlet end of the rope twisting device.

[0016] Optionally, the quick-drying paint bottle and the execution unit are both arranged at the wire outlet end of the rear deformer.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0019] The finished strand rope can be marked with the quick-drying paint automatically, and the finished strand rope continues to advance with the traction device at the same time, so that the finished strand rope pulled out will be marked with the quick-drying paint at a certain length, which facilitates workers to identify the cutting position during subsequent cutting, and thus makes the cutting work simpler, more convenient and easier to operate, and has no high requirement on the operation level of the workers, the workers only need to cut according to the marks, so as to ensure the cutting precision, thereby avoiding the finished strand rope to be too long or too short, effectively reducing the cutting error, and avoiding the repetitive work of the workers. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a front view structural schematic diagram of a traditional strand rope processing equipment;

[0021] Figure 2 It is a front view structural schematic diagram of the utility model;

[0022] Figure 3 It is a control block diagram of the utility model.

[0023] In the drawing: 1, meter counter; 2, quick-drying paint bottle; 3, cylinder; 4, extrusion piece; 5, PLC control system; 6, electromagnetic valve; 10, finished strand rope; 11, rope twisting device; 12, rear deformer; 13, traction device. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.

[0025] The utility model provides a kind of embodiment of automatic paint spraying device of stranding and roping to meter, as shown in figure Figures 2 to 3 It includes metering device 1, quick-drying paint bottle 2 and automatic extrusion assembly, metering device 1 is arranged at the outgoing line end of stranding and roping equipment 11, quick-drying paint bottle 2 and execution unit are arranged at the outgoing line end of rear deformer 12.

[0026] Metering device 1 is used to detect the length of finished strand rope 10 pulled out from stranding and roping equipment 11.

[0027] Quick-drying paint bottle 2 stores quick-drying paint inside and is located outside finished strand rope 10.

[0028] Automatic extrusion assembly includes PLC control system 5, execution unit for extruding quick-drying paint bottle 2, and PLC control system 5 is connected with metering device 1 and execution unit respectively.

[0029] Execution unit includes cylinder 3 and electromagnetic valve 6, electromagnetic valve 6 is connected with cylinder 3 through pipeline for controlling the action of cylinder 3, and PLC control system 5 is connected with electromagnetic valve 6.

[0030] In the process of stranding and roping equipment 11 processing strand rope, traction device 13 pulls finished strand rope 10 out of stranding and roping equipment 11, and makes finished strand rope 10 pass through rear deformer 12 slowly and processes finished strand rope 10, finished strand rope 10 processed by rear deformer 12 will pass by quick-drying paint bottle 2 slowly, and at the same time, metering device 1 detects the length of pulled finished strand rope 10 in real time, when reaching the set length, metering device 1 sends electric signal to PLC control system 5, PLC control system 5 receives the signal and sends signal to electromagnetic valve 6, electromagnetic valve 6 receives the signal and controls the action of telescopic end of cylinder 3, and performs reciprocating extrusion action on quick-drying paint bottle 2.

[0031] The quick-drying paint bottle 2 is an extrusion type spray bottle, and the spray direction is towards the finished product strand 10, when extruded by the execution unit, the quick-drying paint stored in the quick-drying paint bottle 2 is sprayed to the outer surface of the finished product strand 10, and marks are made on the finished product strand 10, while the paint is sprayed and marked, the finished product strand 10 continues to advance with the traction device 13, so that the finished product strand 10 pulled out will be marked with quick-drying paint every certain length, which facilitates workers to identify the cutting position when cutting later.

[0032] The execution unit can also be an electric linear actuator, a hydraulic linear actuator and the like which can cooperate with the PLC control system 5 and perform linear automatic execution.

[0033] As shown in Figure 2 The execution unit is connected with the extrusion piece 4 for extruding the quick-drying paint bottle 2, and the extrusion piece 4 is made of nylon;

[0034] The extrusion piece 4 is installed at the telescopic end of the cylinder 3, when the cylinder 3 performs the extrusion action, the quick-drying paint bottle 2 is extruded through the extrusion piece 4, since the extrusion piece 4 made of nylon has excellent mechanical strength and good toughness, can bear larger impact load, and has moderate surface hardness and good wear resistance, therefore can protect the telescopic end of the cylinder 3 to a certain extent, avoid the telescopic end of the cylinder 3 from being worn too fast when extruding, and the replacement cost of the extrusion piece 4 is lower, so that the increase of the later use cost can be avoided.

[0035] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An automatic paint spraying device for stranding and laying of a rope to a meter, characterized in that: The utility model relates to a kind of automatic extrusion assembly, including meter (1), quick-drying paint bottle (2) and automatic extrusion assembly; Meter (1) is used to detect the length of finished strand rope (10) pulled out from the rope twisting device (11); Quick-drying paint bottle (2) stores quick-drying paint inside and is located outside the finished strand rope (10); The automatic extrusion assembly includes a PLC control system (5), an execution unit for extruding the quick-drying paint bottle (2), and the PLC control system (5) is connected with the meter (1) and the execution unit respectively.

2. The automatic painting device for twisting and stranding to metering as claimed in claim 1, wherein: The execution unit includes a cylinder (3) and a solenoid valve (6), the solenoid valve (6) is connected with the cylinder (3) through a pipeline for controlling the action of the cylinder (3), and the PLC control system (5) is connected with the solenoid valve (6).

3. The automatic painting device for twisting and stranding to metering as claimed in claim 1, wherein: It also includes an extrusion piece (4) connected with the execution unit for extruding the quick-drying paint bottle (2).

4. The automatic painting device for twisting and stranding to metering as claimed in claim 1, wherein: The meter (1) is arranged at the outlet end of the rope twisting device (11).

5. The automatic painting device for stranding and miing of twisted strands according to claim 1, characterized in that: The quick-drying paint bottle (2) and the execution unit are both arranged at the outlet end of the rear deformer (12).

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