Intelligent automatic drainage gas filter

By employing a float-type solenoid valve and a water level sensor in conjunction with a miniature liquid sensor in the gas filter, accurate monitoring of the water level inside the filter and automatic drainage are achieved, solving the problems of inaccurate water level monitoring and poor sealing in existing technologies, and improving the system's operating efficiency and safety.

CN223594306UActive Publication Date: 2025-11-25HEFEI WAL FUEL SYST CO LTD
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Patent Information

Application Number
CN202520429254.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-11-25
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

The existing automatic drainage design of gas filters has problems such as inaccurate water level monitoring, imprecise solenoid valve control, and poor sealing, resulting in low system operating efficiency, poor safety, and failure to detect installation instability problems in a timely manner.

Method used

By employing a float-type solenoid valve and a water level sensor, the system achieves accurate monitoring of the water level inside the filter and automatic drainage. A miniature liquid sensor detects the sealing status in real time, ensuring rapid response of the solenoid valve and sealing at the connection points. Threaded connections and sealing rings enhance the stability of the system.

Benefits of technology

It enables precise monitoring of the water level inside the filter and automatic drainage, preventing water accumulation from entering the gas system, reducing system maintenance costs, improving equipment safety and service life, and ensuring efficient system operation and sealing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of filters, and particularly relates to an intelligent automatic drainage gas filter which comprises a filter tank, a filter seat is detachably connected to the outer side of the filter tank, and a filter element is arranged in the filter tank. An electromagnetic valve and a water level sensor are mounted at the bottom of the surface of the filter tank, and both the electromagnetic valve and the water level sensor are communicated with the interior of the filter tank. The water level sensor is matched with the electromagnetic valve, accurate monitoring and automatic discharging of the water level in the filter are achieved, manual intervention is not needed, the water discharging efficiency is improved, accumulated water is prevented from entering a fuel gas system, rusting and corrosion are avoided, and the service life of equipment is prolonged. The electromagnetic valve responds rapidly, timely drainage is ensured when the water level reaches the preset height, and the system maintenance cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filter technology field, specifically a kind of intelligent automatic drainage gas filter. BACKGROUND

[0002] Gas filter is the key safety equipment in gas system, mainly used to filter the impurities and moisture in gas, ensure the purity of gas supply, improve the running stability of system. The traditional gas filter usually adopts manual drainage mode, i.e. through manual water drain valve to discharge the moisture stored in filter periodically. However, this manual operation mode has great limitation, not only needs artificial periodic inspection and operation, but also in the maintenance process, moisture can not be discharged in time due to human negligence, and then affect the safety and service life of gas system. In addition, although some gas filters introduce automatic drainage design, limited by water level detection and valve control precision, the accuracy and reliability of drainage are still low, which limits the operation efficiency of equipment.

[0003] The existing automatic drainage gas filter still has technical defects in water level monitoring and drainage control. Some equipment adopts ordinary floating ball type or electrode type water level detection method, which is easily affected by gas disturbance, impurity deposition or sensor aging, resulting in increased water level sensing error, thereby affecting the control precision of electromagnetic valve. In addition, the sealing property and response speed of electromagnetic valve are also important factors affecting the reliability of automatic drainage. If the sealing is not strict or the valve response is lagging, it may cause gas leakage or incomplete drainage problem, increasing the difficulty of system maintenance. At the same time, most of the existing gas filters are not equipped with installation stability detection means. When there is a small gap in the connection of water level sensor or electromagnetic valve, it is often not found in time, which may cause liquid leakage, affecting the sealing performance and long-term operation stability of the equipment. UTILITY MODEL CONTENTS

[0004] The purpose of the utility model embodiment is to provide an intelligent automatic drainage gas filter, aiming at solving the technical problems mentioned in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] An intelligent automatic drainage gas filter, comprising a filter tank, and a filter seat is detachably connected to the outside of the filter tank, the inside of the filter tank is provided with a filter core, characterized in that an electromagnetic valve and a water level sensor are installed on the bottom surface of the filter tank, and the electromagnetic valve and the water level sensor are both in communication with the inside of the filter tank.

[0007] The outer side of the electromagnetic valve and the water level sensor is sleeved with a first collecting groove and a second collecting groove respectively, and the interiors of the first collecting groove and the second collecting groove are jointly connected with a connecting pipe, and the interior of the connecting pipe is installed with a micro liquid sensor.

[0008] Further, the inner wall of the first collecting groove is closely attached to the outer side of the electromagnetic valve, and the inner wall of the second collecting groove is closely attached to the outer side of the water level sensor.

[0009] Further, the filter filter seat and the filter filter tank are detachably connected in a threaded connection mode.

[0010] Further, the connecting position of the filter filter seat and the filter filter tank is provided with a first sealing ring, and the connecting position of the filter core and the filter filter seat is provided with a second sealing ring.

[0011] Further, the water level sensor and the filter filter tank are detachably connected in a threaded connection mode.

[0012] Further, the water level sensor is a floating resistance type electromagnetic valve.

[0013] The intelligent automatic drainage gas filter has the following beneficial effects:

[0014] The water level sensor and the electromagnetic valve are matched to realize accurate monitoring and automatic drainage of the water level in the filter, without manual intervention, improve the drainage efficiency, prevent water accumulation into the gas system, avoid rust and corrosion, and prolong the service life of the equipment. The electromagnetic valve responds quickly to ensure timely drainage when the water level reaches the preset height, and reduces the system maintenance cost.

[0015] The first sealing ring and the second sealing ring ensure that the connecting position of the filter filter seat, the filter filter tank and the filter core is sealed tightly, prevent gas leakage, and improve the system safety. The micro liquid sensor cooperates with the collecting groove and the connecting pipe to monitor the sealing state of the water level sensor and the electromagnetic valve in real time, find the unstable installation problem in time, and further enhance the safety and reliability of the equipment operation. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is a structural schematic view of an intelligent automatic drainage gas filter.

[0017] Fig. 2 It is a front view of an intelligent automatic drainage gas filter.

[0018] Fig. 3 It is a front view of an intelligent automatic drainage gas filter.

[0019] In the figure: 1, filter filter seat; 2, gas outlet connector; 3, gas inlet connector; 4, filter filter tank; 5, electromagnetic valve; 6, water level sensor; 7, first sealing ring; 8, second sealing ring; 9, filter core; 10, first collection groove; 11, connecting pipe; 12, micro liquid sensor; 13, second collection groove. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model is further described in detail below in combination with the drawings and examples.It should be understood that the specific examples described herein are only used to explain the utility model and not to limit the utility model.

[0021] The specific implementation of the utility model is described in detail below in combination with specific examples.

[0022] As Figs. 1-3 shown, the utility model embodiment provides a kind of intelligent automatic drainage gas filter, including filter filter tank 4, the two sides of filter filter tank 4 surface are respectively provided with gas inlet connector 3 and gas outlet connector 2, and the outside of filter filter tank 4 is detachably connected with filter filter seat 1, the inside of filter filter tank 4 is provided with filter core 9, the bottom of filter filter tank 4 surface is equipped with electromagnetic valve 5 and water level sensor 6, and electromagnetic valve 5 and water level sensor 6 are all connected with the inside of filter filter tank 4.

[0023] The outside of electromagnetic valve 5 and water level sensor 6 is respectively sleeved with first collection groove 10 and second collection groove 13, and the inside of first collection groove 10 and second collection groove 13 is commonly connected with connecting pipe 11, and micro liquid sensor 12 is installed in the inside of connecting pipe 11.The inner wall of first collection groove 10 is closely attached to the outside of electromagnetic valve 5, and the inner wall of second collection groove 13 is closely attached to the outside of water level sensor 6.

[0024] In an embodiment of the utility model, the technical scheme relates to a kind of intelligent automatic drainage gas filter, and its main components include filter filter tank 4, filter filter seat 1, gas inlet connector 3, gas outlet connector 2, filter core 9, electromagnetic valve 5 and water level sensor 6.Filter filter tank 4 as system core, its two sides are respectively provided with gas inlet connector 3 and gas outlet connector 2, and the outside is detachably connected with filter filter seat 1, and filter core 9 is installed in filter tank 4, for filtering impurity and moisture in gas.

[0025] The bottom of the filter tank 4 is provided with an electromagnetic valve 5 and a water level sensor 6, both of which are in communication with the inside of the filter tank 4. Among them, the electromagnetic valve 5 is mainly used to control the discharge of the liquid in the filter tank, and realizes the drainage function by automatically opening or closing, so as to prevent the excessive water in the filter tank from affecting the normal operation of the gas system; the water level sensor 6 monitors the change of the liquid level in the filter tank 4 in real time, and when the water level reaches the preset height, the system can trigger the electromagnetic valve 5 to automatically drain water according to this, so as to ensure that the filter can effectively drain water at the appropriate time.

[0026] The outside of the electromagnetic valve 5 and the water level sensor 6 is respectively sleeved with a first collecting groove 10 and a second collecting groove 13, the inside of the two collecting grooves is communicated with each other through a connecting pipe 11, and a micro liquid sensor 12 is installed in the connecting pipe 11. The inner wall of the first collecting groove 10 is closely attached to the outside of the electromagnetic valve 5, and the inner wall of the second collecting groove 13 is closely attached to the outside of the water level sensor 6. This design is used to monitor the sealing condition of the connection between the electromagnetic valve 5 and the water level sensor 6 and the filter tank 4: when a gap appears at the connection, the liquid in the filter tank 4 will flow into the collecting groove through the gap, and enter the detection range of the micro liquid sensor 12 through the connecting pipe 11, so that the problem of unstable installation can be sensed in real time, and timely maintenance or adjustment is reminded.

[0027] Through this design, the electromagnetic valve 5 and the water level sensor 6 not only realize the automatic monitoring and drainage function of the water level in the filter tank, but also cooperate with the micro liquid sensor 12 to detect the sealing state of the system in real time, so as to ensure that the gas filter can not only filter gas efficiently, but also effectively prevent water from entering the subsequent system, and timely find and solve the problem of unstable installation.

[0028] In this embodiment, the filter seat 1 and the filter tank 4 are detachably connected by screw connection. By screw connection, it is convenient to disassemble and install, and it is convenient to maintain and replace the filter element, and at the same time, it ensures that the sealing is compact and the structure is stable.

[0029] In this embodiment, the first sealing ring 7 is arranged at the connection between the filter seat 1 and the filter tank 4, and the second sealing ring 8 is arranged at the connection between the filter element 9 and the filter seat 1. The first sealing ring 7 and the second sealing ring 8 improve the sealing performance, prevent gas leakage, enhance the system stability, and prolong the service life of the equipment.

[0030] In this embodiment, the water level sensor 6 and the filter tank 4 are detachably connected by screw connection. The screw connection method is convenient for the installation and replacement of the water level sensor 6, ensures the tight sealing, prevents leakage, improves the maintenance convenience and system reliability.

[0031] In the embodiment, the water level sensor 6 is a float resistance electromagnetic valve. The float resistance water level sensor 6 adjusts the resistance value with the float changing with the water level, realizes accurate water level detection, ensures that the electromagnetic valve 5 is opened or closed at the appropriate time, and improves the drainage efficiency.

[0032] The above merely describes the preferred embodiment of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A smart automatic drainage gas filter, comprising a filter canister (4), and a filter seat (1) is detachably connected to the outer side of the filter canister (4), and a filter element (9) is arranged in the filter canister (4), characterized in that, The electromagnetic valve (5) and the water level sensor (6) are connected with the inside of the filter canister (4). The outside of the electromagnetic valve (5) and the water level sensor (6) is respectively sleeved with the first collecting groove (10) and the second collecting groove (13), and the inside of the first collecting groove (10) and the second collecting groove (13) is commonly connected with the connecting pipe (11), and the inside of the connecting pipe (11) is mounted with the micro liquid sensor (12).

2. The intelligent automatic draining gas filter according to claim 1, characterized in that, The inner wall of the first collecting groove (10) is closely attached to the outside of the electromagnetic valve (5), and the inner wall of the second collecting groove (13) is closely attached to the outside of the water level sensor (6).

3. The intelligent automatic draining gas filter according to claim 1, wherein, The filter seat (1) and the filter canister (4) are detachably connected by the threaded connection.

4. The intelligent automatic draining gas filter according to claim 1, wherein, The connecting place of the filter seat (1) and the filter canister (4) is provided with the first sealing ring (7), and the connecting place of the filter core (9) and the filter seat (1) is provided with the second sealing ring (8).

5. The intelligent automatic draining gas filter according to claim 1, wherein, The water level sensor (6) and the filter canister (4) are detachably connected by the threaded connection.

6. The intelligent automatic draining gas filter according to claim 1, wherein, The water level sensor (6) is a floating resistance electromagnetic valve.