Drying device for activated carbon production
By combining microwave heating and a stirring device, the problems of uneven heating and long drying cycles in existing technologies have been solved, achieving efficient and uniform drying of activated carbon and automated control, thus improving production efficiency.
Patent Information
- Application Number
- CN202423306093.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing activated carbon drying equipment suffers from problems such as uneven heating, long drying cycles, inability to achieve continuous production, and low processing efficiency.
By combining microwave heating technology with a belt conveyor, activated carbon is heated simultaneously from the inside and outside through microwave heating equipment. Combined with a stirring device and an air extraction device, uniform heating and automated control are achieved, shortening the drying cycle.
It achieves uniform heating of activated carbon, shortens the drying cycle, improves processing efficiency, and reduces energy consumption, while also featuring real-time temperature control and automation.
Smart Images

Figure CN223596428U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of activated carbon processing especially relates to a drying device for activated carbon production. BACKGROUND
[0002] The activated carbon for supercapacitor is commonly called as capacitor carbon, which is a high value-added carbon material and a high-end product in the field of activated carbon. It is widely used in supercapacitors, lead-carbon batteries and other new energy storage devices, and then connected to new energy vehicles, wind power, high-speed rail, communication base stations, aerospace and military fields. The drying process is an essential process after the purification of capacitor carbon. The conventional flash drying method of capacitor carbon causes the material to rub and impact with the pipeline during the drying process, which wears the pipeline and introduces metal / non-metal impurities into the product, affecting the cycle performance of the product.
[0003] The existing activated carbon drying device is mostly connected with an external hot air machine box through a connecting pipe. The hot air enters the inside of the drying device through the connecting pipe to heat treat the activated carbon inside the drying device. At the same time, the combination design of the motor-driven transmission rod and multiple stirring blades is used to stir the activated carbon inside the drying device, so as to ensure the full contact of the hot air with the activated carbon. The above-mentioned method realizes the drying of the activated carbon.
[0004] However, the existing drying method of activated carbon is prone to inconsistent heating inside and outside through the hot air heating method, long drying period, and difficult to control the instant temperature. Moreover, the existing drying method can only batch dry and cannot realize continuous production, resulting in low processing efficiency. SUMMARY
[0005] Therefore, the utility model proposes a drying device for activated carbon production.
[0006] In order to achieve the above technical purpose, the present application provides a drying device for activated carbon production, which comprises a feeding device, a distributing device, a drying equipment and a control equipment. The feeding device is connected with the discharging device through a conveying device. The distributing device is arranged above the conveying device. One end of the distributing device is connected with the feeding device. The drying equipment is provided with multiple groups. The multiple groups of drying equipment are horizontally arranged above the conveying device. The multiple groups of drying equipment comprise a drying box, a microwave heating equipment, a gas extraction device, a pipeline, a stirring device, a feeding end and a discharging end. The microwave heating equipment is uniformly arranged at the top of the inside of the drying box. The top of the drying box is provided with the gas extraction device. The gas extraction device is connected with the drying box through the pipeline. The inside of the drying box is provided with the stirring device. The control equipment is placed above the distributing device. The control equipment is electrically connected with the conveying device and the drying equipment through a PLC controller.
[0007] In some embodiments, the conveying device is a belt conveyor, and the belt conveyor is provided with a feeding device and a discharging device at two ends thereof.
[0008] In some embodiments, the feeding device comprises a feeding box, a box cover, a feeding hopper, a screen and a discharge port, the feeding box is arranged on the top of the belt conveyor, the top of the feeding box is provided with the box cover, the top of the box cover is provided with the feeding hopper, the inside of the feeding box is provided with the screen, and one side of the feeding box is provided with the discharge port.
[0009] In some embodiments, the discharging device comprises a discharging box, a feeding port, a guide plate and a discharge pipeline, one side of the discharging box is provided with the feeding port, the feeding port is communicated with the belt conveyor, the inside of the discharging box is provided with the guide plate, the bottom end of the other side of the discharging box is provided with the discharge pipeline, and the discharge pipeline has a downward inclination trend.
[0010] In some embodiments, the stirring device comprises a driving motor, an output shaft and stirring rods, the driving motor is arranged on the outside of the drying box, the driving motor is in transmission connection with the output shaft through a shaft coupling, the output shaft penetrates through the drying box and reaches the inside of the drying box, and the outer surface of the output shaft is connected with a plurality of groups of stirring rods.
[0011] In some embodiments, the rotation direction of the output shaft is consistent with the conveying direction of the belt conveyor.
[0012] In some embodiments, the stirring rod is divided into an upper end and a lower end, the upper end of the stirring rod is connected with the outer surface of the output shaft, the lower end of the stirring rod is in the form of a horizontal plate, and the lower end of the stirring rod can be in contact with the top of the belt conveyor.
[0013] In some embodiments, the distributing device comprises a distributing box, a through port and a distributing plate, the distributing box is arranged above the belt conveyor, the left and right sides of the distributing box are provided with the through ports, and the bottom of the through port is provided with the distributing plate.
[0014] In some embodiments, the feeding end of each group of the drying equipment is communicated with the discharging end.
[0015] In some embodiments, the protective cover is arranged above the belt conveyor.
[0016] Distinguish from prior art, above technical scheme, active carbon production drying device includes feeding device, distribution device, drying equipment and control equipment, the drying device includes drying box, microwave heating equipment, exhaust device, pipeline, agitating device, feeding end and discharge end, the utility model discloses through microwave heating equipment in drying equipment, through microwave heating technology, microwave heating is heated to active carbon from the island outside simultaneously through microwave, makes the internal taste temperature difference of active carbon, and heating is uniform, improves the drying speed, and reduces the energy consumption, greatly shortens the drying period of active carbon, and through the control of control equipment to drying equipment, can instantaneously regulate microwave power, realizes the instantaneously regulation of temperature, has the automation function, simultaneously through the intercommunication of multiple microwave equipment, forms microwave heating section, cooperates with the band conveyer and distribution device, and the height of active carbon is controlled, so that the drying of active carbon is more sufficient. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will be to the embodiment or prior art description needed to use the drawing briefly introduced, obviously, below description in the drawing only some embodiments of the utility model, for ordinary skilled person in the art comes, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.
[0018] Figure 1 It is the overall structure schematic diagram of drying device for active carbon production provided by the utility model;
[0019] Figure 2 It is the cross section structure schematic diagram of drying equipment proposed in the embodiment of the utility model
[0020] Figure 3 It is the cross section structure schematic diagram of feeding device proposed in the embodiment of the utility model;
[0021] Figure 4 It is the cross section structure schematic diagram of unloading device proposed in the embodiment of the utility model;
[0022] Figure 5 It is the cross section structure schematic diagram of agitating device proposed in the embodiment of the utility model;
[0023] Figure 6 It is the cross section structure schematic diagram of distribution device proposed in the embodiment of the utility model.
[0024] Reference signs:
[0025] 1, feed device; 11, feed box; 12, box cover; 13, feed hopper; 14, screen; 15, discharge port; 2, conveying device; 3, discharge device; 31, discharge box; 32, feed port; 33, guide plate; 34, discharge pipeline; 4, distribution device; 41, distribution box; 42, through port; 43, distribution plate; 5, drying equipment; 51, drying box; 52, microwave heating equipment; 53, air extraction device; 54, pipeline; 55, stirring device; 551, drive motor; 552, output shaft; 553, stirring rod; 56, feed end; 57, discharge end; 6, control equipment; 7, protective cover. DETAILED DESCRIPTION
[0026] The utility model is further described in detail below in combination with the drawings and examples. It is particularly pointed out that the following examples are only used for illustrating the utility model and do not limit the scope of the utility model. Similarly, the following examples are only part of the examples of the utility model but not all the examples, and all other examples obtained by the ordinary skilled in the art without creative labor belong to the scope of the utility model protection.
[0027] The utility model provides a kind of drying device for activated carbon production, by setting drying equipment 5, microwave heating equipment 52 in drying equipment 5, by microwave heating technology, microwave heating is heated to activated carbon from inside island outside simultaneously by microwave, make the internal temperature difference of activated carbon small, heating is uniform, improve the drying speed, reduce energy consumption, greatly shorten the drying period of activated carbon.
[0028] Please see Figures 1-2 The utility model provides a kind of drying device for activated carbon production, including feed device 1, distribution device 4, drying equipment 5 and control equipment 6, feed device 1 is communicated by conveying device 2 with discharge device 3;Distribution device 4 is set to the top of conveying device 2, and one end of distribution device 4 is communicated with feed device 1;Drying equipment 5 is provided with multiple groups, and multiple groups of drying equipment 5 are horizontally arranged in the top of conveying device 2, and multiple groups of drying device include drying box 51, microwave heating equipment 52, air extraction device 53, pipeline 54, stirring device 55, feed end 56 and discharge end 57, microwave heating equipment 52 is evenly arranged in the top of inside of drying box 51, and the top of drying box 51 is provided with air extraction device 53, air extraction device 53 is communicated with drying box 51 by pipeline 54, and the inside of drying box 51 is provided with stirring device 55;Control equipment 6 is placed in the top of distribution device 4, and control equipment 6 is electrically connected with conveying device 2 and drying equipment 5 by PLC controller.
[0029] In this embodiment, the activated carbon enters from the feeding device 1, is transported to the distributing device 4 by the conveying device 2, is evenly distributed on multiple conveying paths by the distributing device 4, starts to work after entering the drying equipment 5, is heated by microwave radiation, and is turned over by the stirring device 55 to ensure that it is heated uniformly. The exhaust device 53 extracts the moisture and harmful gas generated in the drying process through the pipeline 54. After the drying is completed, the activated carbon is discharged from the discharge end 57 of the drying box 51 and is output to the outside through the unloading device 3. The whole drying process is automatically controlled by the PLC controller. The running state, adjustment parameters and alarm signals of the drying device can be monitored in real time through the touch screen display. At the same time, the PLC controller can also control the conveying device 2, the distributing device 4 and the drying equipment 5 in linkage according to actual needs, so as to realize efficient and energy-saving drying operation.
[0030] In this embodiment, the drying box 51 is designed in the shape of a rectangular parallelepiped, and multiple microwave heating equipment 52 are arranged in the drying box 51. The microwave heating equipment 52 is evenly distributed on the top of the drying box 51 to ensure that the activated carbon is uniformly heated in the drying process. The inner wall of the drying box 51 is made of stainless steel, which has good corrosion resistance and high temperature resistance. The microwave heating equipment 52 uses a high-efficiency microwave generator to heat the activated carbon by microwave radiation, so as to realize rapid drying. Microwave heating has the advantages of strong penetration, uniform heating, energy saving and environmental protection. The exhaust device 53 is connected with the drying box 51 through the pipeline 54, and is used for extracting the moisture and harmful gas generated in the drying process, so as to keep the inside of the drying box 51 dry and clean. The exhaust device 53 can be a centrifugal fan or an axial flow fan, and the appropriate model and power can be selected according to actual needs. The stirring device 55 is arranged in the drying box 51, which is used for turning over the activated carbon to make it heat more uniformly. The speed and angle of the stirring device 55 can be adjusted by the motor and the speed reducer. One side of the drying box 51 is designed as the feeding end 56, which is connected with the feeding device 1. The other side is the discharge end 57, which is connected with the unloading device 3.
[0031] In this embodiment, the microwave heating equipment 52 in the drying equipment 5 heats the activated carbon from the inside to the outside by microwave heating technology, so that the temperature difference of the activated carbon is small, the heating is uniform, the drying speed is improved, the energy consumption is reduced, and the drying period of the activated carbon is greatly shortened. The control device 6 can control the drying equipment 5 in real time, so as to realize real-time adjustment of the temperature and has the function of automation.
[0032] Further, in some embodiments, the conveying device 2 is a belt conveyor, and the feeding device 1 and the unloading device 3 are arranged at two ends of the belt conveyor.
[0033] In this embodiment, the conveying device 2 adopts a belt conveyor to connect the feeding device 1 and the discharging device 3, and the activated carbon in the feeding device 1 is conveyed to the discharging device 3 through the belt conveyor, and a plurality of groups of drying equipment 5 and distribution devices 4 are placed on the belt conveyor, and the activated carbon is conveyed to different devices through the belt conveyor for distribution, drying and discharging.
[0034] In this embodiment, the conveying device 2 adopts a common belt conveyor in the prior art, and the common belt conveyor mainly includes a conveying belt, a driving device, a roller, a carrier roller and a support, etc. The conveying belt is made of wear-resistant and high-temperature-resistant rubber material to ensure that no excessive heat or wear is generated due to friction when conveying activated carbon. The speed of the conveying belt can be adjusted through the control equipment 6 to adapt to different production requirements. The conveying device 2 adopts the belt conveyor, which has the advantages of simple structure, stable operation and strong conveying capacity. At the same time, by connecting the feeding device 1 and the discharging device 3, the feeding, conveying and discharging processes of the activated carbon can be easily realized. In addition, an automatic control system can be equipped according to actual needs to improve production efficiency and reduce energy consumption.
[0035] Please refer to Figure 3 Further, in some embodiments, the feeding device 1 includes a feeding box 11, a box cover 12, a feeding hopper 13, a screen 14 and a discharge port 15. The feeding box 11 is placed on the top of the belt conveyor. The top of the feeding box 11 is provided with the box cover 12. The top of the box cover 12 is provided with the feeding hopper 13. The inside of the feeding box 11 is provided with the screen 14. One side of the feeding box 11 is provided with the discharge port 15.
[0036] In this embodiment, the feeding device 1 is mainly composed of a feeding box 11, a box cover 12, a feeding hopper 13, a screen 14 and a discharge port 15. The feeding box 11 is designed in the shape of a cuboid and is placed on the top of the belt conveyor for temporarily storing the activated carbon to be dried. The bottom of the feeding box 11 is kept a certain gap from the surface of the conveying belt of the belt conveyor to ensure that the activated carbon can fall onto the belt conveyor and be conveyed outward through the discharge port 15. The box cover 12 is installed on the top of the feeding box 11 to prevent dust, debris and the like from entering the inside of the feeding box 11 and keep the inside clean. The box cover 12 can be designed to be detachable for easy maintenance and cleaning. The feeding hopper 13 is provided on the top center of the box cover 12 and is funnel-shaped to facilitate pouring the activated carbon from above into the feeding box 11. The caliber of the feeding hopper 13 can be adjusted according to actual needs to adapt to activated carbon of different specifications. The screen 14 is installed inside the feeding box 11 below the feeding hopper 13. The mesh size of the screen 14 can be selected according to the particle size requirements of the activated carbon to remove large impurities and unqualified particles in the activated carbon. The screen 14 should be designed to be easy to disassemble and clean to keep it unobstructed. The discharge port 15 is provided on the bottom of one side of the feeding box 11. The size and shape of the discharge port 15 should ensure that the activated carbon can be smoothly output from the feeding box 11 while avoiding blockage and leakage.
[0037] In this embodiment, the user pours the activated carbon from the feeding hopper 13 into the feeding box 11. Due to the funnel-shaped design of the feeding hopper 13, the activated carbon can smoothly slide down the funnel slope onto the screen 14. The screen 14 can remove large impurities and unqualified particles in the activated carbon to ensure that the activated carbon entering the drying equipment 5 is uniform in particle size and reliable in quality. During the screening process, the operator can check the blockage of the screen 14 regularly and clean it in time. The screened activated carbon falls onto the conveying belt of the belt conveyor and is conveyed to the subsequent drying equipment 5 for drying treatment along with the movement of the belt conveyor through the discharge port 15.
[0038] In this embodiment, the design of the screen 14 can remove large impurities and unqualified particles in the activated carbon to ensure that the activated carbon entering the drying equipment 5 is uniform in particle size and reliable in quality. At the same time, the cooperative design of the feeding device 1 and the belt conveyor enables the activated carbon to smoothly fall from the feeding box 11 onto the belt conveyor, providing a strong guarantee for the subsequent drying treatment.
[0039] Please refer to Figure 4Further, in some embodiments, the discharging device 3 comprises a discharging box 31, a feeding port 32, a guide plate 33 and a discharge pipeline 34. The feeding port 32 is arranged on one side of the discharging box 31 and is connected with the belt conveyor. The guide plate 33 is arranged inside the discharging box 31. The discharge pipeline 34 is arranged at the bottom end of the other side of the discharging box 31 and is connected with the inside of the discharging box 31.
[0040] In the present embodiment, the discharging device 3 mainly comprises a discharging box 31, a feeding port 32, a guide plate 33 and a discharge pipeline 34. The discharging box 31 is designed in the shape of a cuboid, and the internal space thereof is used for temporarily storing the activated carbon discharged from the belt conveyor. The material of the discharging box 31 should be selected from wear-resistant and corrosion-resistant materials to withstand the impact and friction of the activated carbon. The feeding port 32 is arranged on one side of the discharging box 31 and is connected with the end of the belt conveyor. The width and height of the feeding port 32 should be designed according to the width of the belt conveyor and the flow of the activated carbon to ensure that the activated carbon can smoothly enter the discharging box 31 from the conveying belt. The guide plate 33 is arranged inside the discharging box 31 and is located below the feeding port 32. The design of the guide plate 33 should make the activated carbon slide in a certain direction when falling into the discharging box 31 to avoid the accumulation and blockage of the activated carbon in the discharging box 31. The angle and shape of the guide plate 33 can be adjusted and optimized according to the actual situation. The discharge pipeline 34 is arranged at the bottom end of the other side of the discharging box 31 and is connected with the inside of the discharging box 31. The discharge pipeline 34 is inclined downward to facilitate the smooth discharge of the activated carbon from the discharging box 31. The diameter and inclination angle of the discharge pipeline 34 should be designed according to the flow and discharge speed of the activated carbon to ensure that the activated carbon can flow out smoothly without causing blockage.
[0041] In the present embodiment, when the belt conveyor conveys the dried activated carbon to the end, the activated carbon enters the discharging box 31 through the feeding port 32. Due to the design of the guide plate 33, the activated carbon slides in a certain direction when falling into the discharging box 31 to avoid accumulation and blockage. In the discharging box 31, the activated carbon slides along the guide plate 33 to the bottom of the box. As the activated carbon continuously accumulates, they gradually fill the lower space of the discharging box 31. When the activated carbon accumulates to a certain amount, they begin to flow out in the downward inclined direction of the discharge pipeline 34. The inclination angle and diameter of the discharge pipeline 34 are designed reasonably to control the flow-out speed of the activated carbon. By adjusting the inclination angle or diameter of the discharge pipeline 34, the flow of the activated carbon can be accurately controlled to meet the needs of the subsequent processing process.
[0042] In this embodiment, through the design of the guide plate 33, the sliding direction of the activated carbon in the discharge box 31 can be guided to avoid accumulation and blockage. At the same time, the design of the discharge pipeline 34 is reasonable, which can control the outflow speed of the activated carbon to meet the needs of the subsequent processing process. In addition, the cooperation design of the discharge device 3 and the belt conveyor makes the activated carbon smoothly enter the discharge box 31 from the conveyor belt and be smoothly discharged through the discharge pipeline 34, which provides a strong guarantee for the subsequent collection and processing.
[0043] Further, in some embodiments, the stirring device 55 includes a driving motor 551, an output shaft 552, and stirring rods 553. The driving motor 551 is placed outside the drying box 51 and is in transmission connection with the output shaft 552 through a coupling. The output shaft 552 penetrates the drying box 51 and reaches the inside of the drying box 51. The outer surface of the output shaft 552 is connected with multiple groups of stirring rods 553.
[0044] In this embodiment, the stirring device 55 mainly consists of a driving motor 551, an output shaft 552, a coupling, and stirring rods 553. The driving motor 551 is selected as a high-performance motor and is placed outside the drying box 51 to provide power for the stirring device 55. The selection of the motor should consider the size of the drying box 51, the amount of activated carbon, and the drying efficiency, etc. to ensure that the motor can provide sufficient torque and speed. The output shaft 552 is designed as a long shaft and penetrates the drying box 51. The output shaft 552 is in transmission connection with the driving motor 551 through a coupling. The material of the output shaft 552 should be selected as a high-temperature-resistant and corrosion-resistant material to withstand the high-temperature environment and friction of the activated carbon during the drying process. The coupling is a key component connecting the driving motor 551 and the output shaft 552, which has the functions of transmitting torque and buffering and damping. The selection of the coupling should consider the torque and speed of the motor and the working conditions of the drying box 51 to ensure that the coupling can stably and reliably transmit power. The stirring rods 553 are connected to the outer surface of the output shaft 552 and are designed as multiple groups, each group containing several stirring rods 553. The shape and number of the stirring rods 553 should be designed according to the size of the drying box 51 and the characteristics of the activated carbon to ensure that the stirring effect is uniform and sufficient. The material of the stirring rods 553 should also be selected as a high-temperature-resistant and corrosion-resistant material.
[0045] In this embodiment, when the driving motor 551 starts, power is transmitted to the output shaft 552 through the coupling. The output shaft 552 starts to rotate under the drive of the motor, driving the stirring rods 553 to rotate together. The stirring rods 553 continuously stir the activated carbon inside the drying box 51 with the rotation of the output shaft 552. The design of the stirring rods 553 enables the activated carbon to be fully mixed and dispersed during the drying process, thereby improving the drying efficiency and ensuring the quality of the activated carbon.
[0046] In the embodiment, the cooperation of the driving motor 551, the output rotating shaft 552 and the stirring rod 553 can realize sufficient stirring and mixing of the activated carbon, improve the drying efficiency and drying quality, and meanwhile, the design of the stirring device 55 also considers the high-temperature environment and the characteristics of the activated carbon, and selects the high-temperature-resistant and corrosion-resistant material to ensure the stability and reliability of the stirring device 55.
[0047] Please refer to Figure 5 Further, in some embodiments, the stirring rod 553 is divided into an upper end and a lower end, the upper end of the stirring rod 553 is connected with the outer surface of the output rotating shaft 552, and the lower end of the stirring rod 553 is in the form of a horizontal plate and can contact the top of the belt conveyor.
[0048] In the embodiment, the stirring rod 553 is divided into an upper end and a lower end, the upper end of the stirring rod 553 is connected with the outer surface of the output rotating shaft 552, and the lower end of the stirring rod 553 is in the form of a horizontal plate and can contact the top of the belt conveyor.
[0049] In the embodiment, when the output rotating shaft 552 rotates under the driving of the driving motor 551, the stirring rod 553 also rotates. The lower end (horizontal plate) of the stirring rod 553 continuously contacts the activated carbon on the belt conveyor during the rotation process, lifts the activated carbon, promotes the uniform drying of the activated carbon, prevents the accumulation and blockage of the activated carbon, and makes the activated carbon more fully contact the microwave radiation during the drying process, thereby improving the drying efficiency, promoting the evaporation and discharge of the internal moisture of the activated carbon, and further improving the drying quality.
[0050] Further, in some embodiments, the rotating direction of the output rotating shaft 552 is consistent with the conveying direction of the belt conveyor.
[0051] In this embodiment, the rotation of the output shaft 552 is consistent with the direction of the belt conveyor, which means that when the belt conveyor transports the activated carbon from one end to the other, the output shaft 552 is synchronized, which helps to ensure the continuity and stability of the activated carbon during transportation and agitation. The agitation rods 553 are evenly distributed along the axis of the output shaft 552, ensuring that the agitation rods 553 can uniformly and continuously agitate the activated carbon during transportation. Further preferably, in order to ensure the synchronization of the output shaft 552 and the belt conveyor, the speed of the driving motor 551 should match the transportation speed of the belt conveyor.
[0052] In this embodiment, when the belt conveyor starts to run, the activated carbon is continuously transported into the drying device, at the same time, the output shaft 552 starts to rotate under the drive of the driving motor 551, and the agitation rods 553 rotate accordingly. The direction of rotation of the output shaft 552 is consistent with the direction of the belt conveyor, and the agitation rods 553 can continuously and uniformly agitate the activated carbon during rotation, preventing it from piling up and clogging.
[0053] In this embodiment, the agitation of the agitation rods 553 not only helps to evenly distribute the activated carbon, but also promotes its full contact with the hot air inside the drying device, which increases the heating area of the activated carbon and improves the drying efficiency.
[0054] Further, in some embodiments, the distribution device 4 includes a distribution box 41, a through port 42, and a distribution plate 43. The distribution box 41 is arranged above the belt conveyor, and the left and right sides of the distribution box are provided with through ports 42. The bottom of the through port 42 is provided with a distribution plate 43.
[0055] In this embodiment, the distribution box 41 is arranged above the belt conveyor to receive and distribute the activated carbon to be dried, and controls the height of the activated carbon. The left and right sides of the distribution box 41 are provided with through ports 42, which allow the activated carbon to flow out of the distribution box 41. The shape and size of the distribution box 41 should be designed according to the actual production requirements to ensure that it can accommodate enough activated carbon and distribute it smoothly onto the belt conveyor. The bottom of the through port 42 is provided with a distribution plate 43, which is mainly used to evenly distribute the activated carbon on the belt conveyor. The design of the distribution plate 43 should take into account the flowability and uniformity of the activated carbon to ensure that the activated carbon forms a uniform thin layer on the belt conveyor. Further preferably, the distribution plate 43 can be designed to be adjustable to adjust the distribution density and thickness of the activated carbon according to different production requirements.
[0056] In the present embodiment, when the activated carbon is fed into the distribution box 41, the distribution plate 43 evenly distributes the activated carbon on the belt conveyor, forming a uniform thin layer, and the belt conveyor continuously runs under the drive of the motor to transport the activated carbon distributed thereon into the drying device for drying.
[0057] In the present embodiment, the uniform distribution and transportation of the activated carbon are achieved through the cooperation of the distribution box 41, the through hole 42 and the distribution plate 43, which provides a strong guarantee for the subsequent drying process.
[0058] Further, in some embodiments, the inlet end 56 of each group of drying devices 5 is in communication with the outlet end 57.
[0059] In the present embodiment, the plurality of groups of drying devices 5 are arranged in a horizontal connection arrangement, and the outlet end 57 of each group of drying devices 5 is in communication with another group, so that the activated carbon enters each group of drying devices 5 for drying under the transportation of the belt conveyor.
[0060] Further, in some embodiments, the activated carbon production drying device further comprises a protective cover 7, which is placed above the belt conveyor, and further preferably, the protective cover 7 is arranged between the drying device and the unloading device 3.
[0061] In the present embodiment, the protective cover 7 is placed above the belt conveyor, and its main purpose is to protect the belt conveyor and the activated carbon thereon from external environmental interference. The shape and size of the protective cover 7 should be designed according to the actual size and layout of the belt conveyor to ensure that it can completely cover the belt conveyor and leave necessary operation and maintenance space. The material of the protective cover 7 should be selected from corrosion-resistant, high-temperature-resistant and easy-to-clean materials such as stainless steel or special alloy to ensure its long-term stable operation. The protective cover 7 is used to prevent external pollutants (such as dust, moisture, etc.) from entering the drying device, affecting the drying effect and quality of the activated carbon.
[0062] In the present embodiment, the working principle of the protective cover 7 is mainly based on its physical isolation effect. When the activated carbon is transported to the unloading device 3 on the belt conveyor after drying, the protective cover 7 isolates the belt conveyor and the activated carbon thereon from the external environment, which can effectively prevent external pollutants from entering the drying device and maintain the cleanliness and stability of the drying environment. At the same time, the protective cover 7 can also isolate the influence of external temperature fluctuations on the drying process, ensuring the stability of the internal temperature of the drying device
[0063] In the present embodiment, the activated carbon production drying device realizes effective protection of the belt conveyor and the activated carbon thereon by adding the design of the protective cover 7, which not only improves the drying effect and quality, but also ensures the production safety and long-term stable operation of the equipment.
[0064] Differently from the prior art, in the technical scheme, the drying device for activated carbon production comprises a feeding device 1, a distributing device 4, a drying equipment 5 and a control equipment 6, the drying device comprises a drying box 51, a microwave heating equipment 52, an air exhaust device 53, a pipeline 54, an agitating device 55, a feeding end 56 and a discharging end 57; the microwave heating equipment 52 in the drying equipment 5 is used to heat the activated carbon by microwave, the activated carbon is heated from inside to outside at the same time, the temperature difference of the activated carbon is small, the heating is uniform, the drying speed is improved, the energy consumption is reduced, the drying period of the activated carbon is greatly shortened, the microwave power can be controlled in time by the control equipment 6, the temperature can be controlled in time, the automatic function is realized, a plurality of microwave equipments are connected in communication to form a microwave heating section, the height of the activated carbon is controlled in cooperation with the belt conveyor and the distributing device 4, and the drying of the activated carbon is more sufficient. The above is only part of the embodiments of the utility model, and does not limit the protection scope of the utility model, and any equivalent device or equivalent process conversion according to the content of the utility model specification and the drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the utility model.
Claims
1. A drying device for activated carbon production, characterized by, The utility model provides a kind of drying device, including: Feeding device, which is communicated with the discharging device through the conveying device; The distribution device is arranged above the conveying device, and one end of the distribution device is communicated with the feeding device; The drying equipment is provided with multiple groups, and multiple groups of the drying equipment are horizontally arranged above the conveying device, and multiple groups of the drying device include drying box, microwave heating equipment, exhaust device, pipeline, stirring device, feeding end and discharging end, the top of the drying box is uniformly provided with microwave heating equipment inside, the top of the drying box is provided with exhaust device, the exhaust device is communicated with the drying box through the pipeline, the inside of the drying box is provided with stirring device, one side of the drying box is the feeding end, and the other side of the drying box is the discharging end; The control device is placed above the distribution device, and the control device is electrically connected with the conveying device and the drying equipment through the PLC controller.
2. The drying apparatus for activated carbon production according to claim 1, wherein The conveying device is a belt conveyor, and the feeding device and the discharging device are placed at both ends of the belt conveyor.
3. The drying apparatus for activated carbon production according to claim 2, wherein The feeding device includes a feeding box, a box cover, a feeding hopper, a screen and a discharge port, the feeding box is placed on the top of the belt conveyor, the top of the feeding box is provided with a box cover, the top of the box cover is provided with a feeding hopper, the inside of the feeding box is provided with a screen, and one side of the feeding box is provided with a discharge port.
4. The drying apparatus for activated carbon production according to claim 2, wherein The discharging device includes a discharging box, a feeding port, a guide plate and a discharge pipeline, one side of the discharging box is provided with a feeding port, the feeding port is communicated with the belt conveyor, the inside of the discharging box is provided with a guide plate, and the bottom end of the other side of the discharging box is provided with a discharge pipeline, which is inclined downward.
5. The drying apparatus for producing activated carbon according to claim 2, wherein The stirring device includes a driving motor, an output shaft and a stirring rod, the driving motor is placed outside the drying box, the driving motor is drivingly connected with the output shaft through a coupling, the output shaft penetrates through the drying box and reaches the inside of the drying box, and a plurality of stirring rods are connected to the outer surface of the output shaft.
6. The drying apparatus for activated carbon production according to claim 5, wherein The stirring rod is divided into an upper end and a lower end, the upper end of the stirring rod is connected to the outer surface of the output shaft, the lower end of the stirring rod is in the form of a horizontal plate, and the lower end of the stirring rod can contact the top of the belt conveyor.
7. The drying apparatus for activated carbon production according to claim 5, wherein The rotation direction of the output shaft is consistent with the conveying direction of the belt conveyor.
8. The drying apparatus for activated carbon production according to claim 2, wherein The distribution device includes a distribution box, a through port and a distribution plate, the distribution box is arranged above the belt conveyor, through ports are arranged on the left and right sides of the distribution box, and the bottom of the through port is provided with a distribution plate.
9. The drying apparatus for producing activated carbon according to claim 2, wherein The feeding end of each group of the drying equipment is communicated with the discharging end.
10. The drying apparatus for producing activated carbon according to claim 2, wherein A protective cover is placed above the belt conveyor.