Leak detection device for row plastic ampoules
By employing an externally convex and internally concave structure in the row of plastic ampoule leak detection device, combined with internal and external electrode groups for detection, the problems of low detection accuracy and easy ampoule detachment have been solved, achieving an efficient and stable detection process.
Patent Information
- Application Number
- CN202520054065.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Existing technologies for producing plastic ampoules in a row suffer from low detection accuracy, high false detection rate, and are prone to jamming and detachment.
A leak detection device for a row of plastic ampoules was designed. By setting outward protrusions and inward concave parts on the guide rail, the movement trajectory of the ampoule becomes curved. The device uses inner and outer electrode groups for detection, avoiding the detection blind zone at the tooth position. The parallel guide rail structure ensures the stability of the ampoule and reduces the risk of it falling out.
It improves detection accuracy and efficiency, reduces installation and maintenance difficulty, ensures stable ampoule delivery, and reduces the risk of detachment.
Smart Images
Figure CN223597129U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of row plastic ampoule leak detection devices, belong to leakage detection technical field. BACKGROUND
[0002] Discharge type micro-hole leak detection method is detected by arranging electrode at the position that container can leak and applying voltage.When there is no leakage in container, bottle wall separates electrode as insulator, form certain capacitance, the induced current generated at this time is relatively small.And when there is leakage in container, the capacitance between bottle wall and electrode disappears at leakage position, the capacity reactance generated by capacitance at this time is zero, relatively large current is generated in loop.By detecting the size of current, whether container exists leakage can be judged.
[0003] When producing row plastic ampoule, discharge type micro-hole leak detection method is often used for leakage detection on production line to realize automatic production, but in prior art, because the gear teeth that push row ampoule forward on production line and row ampoule abut, there is detection blind area at the contact position of row ampoule and gear teeth, leading to low detection precision and high false detection rate, and in prior art, row ampoule is prone to jamming and falling off during conveying, which seriously affects work efficiency. UTILITY MODEL CONTENTS
[0004] The utility model provides a kind of row plastic ampoule leak detection device in view of the deficiency of prior art.
[0005] The utility model solves the technical scheme as follows to the above technical problem: a kind of row plastic ampoule leak detection device, comprising: support component, the support component one side is bottle inlet end, the other side is bottle outlet end, including first guide rail and second guide rail, the inner side of the first guide rail is provided with the outer convex part that is outwardly convex, the inner side of the second guide rail is provided with the inner recess that is inwardly recessed, the inner side of the first guide rail and the inner side of opposite second guide rail are mutually parallelly arranged;Power component, the power component is used to drive row ampoule to move from the bottle inlet end to the bottle outlet end, including gear teeth that contact with row ampoule and drive part connected with the gear teeth;Detection component, the detection component includes two groups of electrode groups arranged on the first guide rail and / or the second guide rail, wherein the first electrode group is arranged at bottle inlet end or bottle outlet end, and the second electrode group is arranged at inner recess or outer convex part position.
[0006] Further, the first guide rail inner side is provided with first guide table for supporting one end of row ampoule, the second guide rail inner side is provided with second guide table for supporting the other end of row ampoule, the inner side of the first guide table is parallel with the inner side of the first guide rail, and the inner side of the second guide table is parallel with the inner side of the second guide rail.
[0007] Further, the first electrode group is arranged on the first guide rail, and the second electrode group is arranged on the second guide rail.
[0008] Further, the inner recess surface is arranged as a recessed plane, and the two ends of the plane are smoothly connected to the second guide rail through inclined surfaces.
[0009] Further, the included angle α between the plane of the inner recess and the two inclined surfaces ranges from 3° to 5°.
[0010] Further, the length H of the inclined surface and the included angle α satisfy the following relationship: H = -38.5α + 303, and the unit of the length H is mm.
[0011] Further, the vertical distance L0 from the upper surface to the bottom of the first guide rail at the position of the first electrode group is smaller than the vertical distance L1 from the upper surface to the bottom of the second guide rail at the position of the first electrode group; and the vertical distance L3 from the upper surface to the bottom of the second guide rail at the position of the second electrode group is smaller than the vertical distance L4 from the upper surface to the bottom of the first guide rail at the position of the second electrode group.
[0012] Further, the first electrode group and the second electrode group are arranged by a plurality of electrode needle arrays which are symmetrical upward and downward.
[0013] Further, the pressure bottle assembly comprises a first pressure bottle plate which is arranged close to the first electrode group and the second electrode group and close to one side of the bottle inlet end, and a second pressure bottle plate which is arranged opposite to the first electrode group and the second electrode group, and the first pressure bottle plate and the second pressure bottle plate are both arranged as round corners close to the bottle inlet end.
[0014] Further, the outer side surface of the first guide rail and the outer side surface of the second guide rail are arranged in parallel and are both arranged as planes.
[0015] The beneficial effects of the utility model are as follows: when the row ampoules pass through the outer convex part and the inner recess part, the movement track of the row ampoules changes from a straight line to a curve, without adjusting the structure and position of the power assembly, the row ampoules can be horizontally displaced compared with the driving part, the contact position of the driving tooth and the row ampoules changes, and then the second electrode group is arranged at the position of the inner recess part or the outer convex part, so that the problem of detection blind area of the driving tooth position in the leakage detection process in the prior art is solved, the leakage detection device provided in the application realizes continuous detection, ensures the detection efficiency, further improves the detection precision, and reduces the installation and maintenance difficulty; and the inner side surface of the first guide rail and the inner side surface of the second guide rail are arranged in parallel, so that the stability of the row ampoules in the movement process is ensured, the risk of falling of the row ampoules is reduced, and the detection efficiency is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A three-dimensional structure schematic diagram of the leak detection device provided by the embodiment of the utility model;
[0017] Figure 2 A first guide rail and second guide rail assembly position top view provided by the embodiment of the utility model;
[0018] Figure 3 A recessed portion structure schematic diagram provided by the embodiment of the utility model;
[0019] Figure 4 A first guide rail three-dimensional structure schematic diagram provided by the embodiment of the utility model;
[0020] Figure 5 A second guide rail three-dimensional structure schematic diagram provided by the embodiment of the utility model.
[0021] The drawing mark: 01, the bottle end; 02, the bottle end; 1, first guide rail; 11, outer convex part; 2, second guide rail; 21, inner recess; 211, plane; 212, inclined surface; 3, driving gear; 4, driving part; 5, first electrode group; 6, second electrode group; 7, row ampoule; 8, first guide table; 9, second guide table; 10, first bottle pressing plate; 12, second bottle pressing plate. DETAILED DESCRIPTION
[0022] The specific embodiments of the utility model are described in detail below. The utility model can be implemented in many ways different from the description herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, therefore the utility model is not limited by the disclosed specific embodiments.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terms used only for describing specific embodiments, not for limiting the utility model.
[0024] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.
[0025] In the description of the utility model, it needs to explain, unless another explicit provision and limitation, term "installation", "link", "connection", "arrangement" should do broad sense understanding, for example, can be fixedly connected, set, also can be detachable connection, set, or integrally connected, set. For ordinary skilled person in the art, the above-mentioned term can be understood according to the specific meaning of the utility model.
[0026] Embodiment:
[0027] As Figures 1-2 The utility model provides a row of plastic ampoule leak detection device, including: support subassembly, the support subassembly one side is the bottle end 01, the other side is the bottle end 02, including first guide rail 1 and second guide rail 2, first guide rail 1 and second guide rail 2 are arranged in the leak detection device both sides of the application, and the detection space between first guide rail 1 and second guide rail 2, the inner side of first guide rail 1 is provided with the outwardly convex outer convex part 11, the outer convex part 11 with first guide rail 1 is the integral structure through processing, the inner side of second guide rail 2 is provided with the inwardly recessed inner recess 21, the inner recess 21 with second guide rail 2 is the integral structure through processing, and the inner side of first guide rail 1 and the inner side of opposite second guide rail 2 are mutually parallelly arranged;Power assembly, the power assembly is used to drive row ampoule 7 from the bottle end 01 to the bottle end 02, including the gear teeth 3 of contact with row ampoule 7 and the driving part 4 connected with gear teeth 3, the power assembly is installed between first guide rail 1 and second guide rail 2, and the driving part 4 is belt drive or chain drive, the driving part 4 drives gear teeth 3, and gear teeth 3 drives row ampoule 7 to move forward, preferably, a plurality of gear teeth 3 are arranged at equal intervals in the driving part 4 to realize continuous detection;Detection assembly, the detection assembly includes two groups of electrodes arranged on first guide rail 1 and / or second guide rail 2, wherein the first electrode group 5 is arranged at the bottle end 01 or the bottle end 02, and the second electrode group 6 is arranged at the position of inner recess 21 or outer convex part 11, and the first electrode group 5 and the second electrode group 6 are connected with power supply through line. It needs to point out that the inner side in the application is all the side close to power assembly, and the outer side is all the side away from power assembly, and the upper surface is all the side close to detection assembly, which will not be described below.
[0028] By the above setting, when the row of ampoules 7 passes through the outer convex part 11 and the inner recessed part 21, the movement trajectory of the row of ampoules 7 changes from a straight line to a curved line, without the need to adjust the structure and position of the power assembly, so that the row of ampoules 7 is laterally displaced compared to the driving part 4, the contact position of the racking teeth 3 with the row of ampoules 7 is changed, and then the second electrode group 6 is arranged at the position of the inner recessed part 21 or the outer convex part 11, so as to solve the problem of detection blind area of the racking teeth 3 position in the leakage detection process in the prior art. The leakage detection device provided by the application further improves the detection precision and reduces the installation and maintenance difficulty under the premise of realizing continuous detection and ensuring the detection efficiency. And by arranging the inner side surface of the first guide rail 1 and the inner side surface of the second guide rail 2 in parallel, the stability of the row of ampoules 7 during movement is ensured, the risk of falling of the row of ampoules 7 is reduced, and the detection efficiency is further improved.
[0029] Specifically, as shown in Figures 1-5 The inner side of the first guide rail 1 is provided with a first guide table 8 for supporting one end of the row of ampoules 7, and the inner side of the second guide rail 2 is provided with a second guide table 9 for supporting the other end of the row of ampoules 7. The inner side surface of the first guide table 8 is parallel to the inner side surface of the first guide rail 1, and the inner side surface of the second guide table 9 is parallel to the inner side surface of the second guide rail 2. Through the above arrangement, when the row of ampoules 7 twists and jams during transportation and tends to fall off, the inner side surface of the first guide table 8 and the inner side surface of the first guide rail 1, and the inner side surface of the second guide table 9 and the inner side surface of the second guide rail 2 can limit the tail side, head side and downward protruding part of the row of plastic ampoules, effectively preventing the row of ampoules 7 from falling off and further improving the transportation stability. Preferably, the distance from the inner side surface of the first guide table 8 to the inner side surface of the first guide rail 1 and the distance from the inner side surface of the second guide table 9 to the inner side surface of the first guide rail 1 can be set according to the width of the plastic connecting piece at the tail and head of the row of plastic ampoules 7 for actual leakage detection operation, so as to ensure better transportation stability.
[0030] Specifically, as shown in Figures 1-2As shown, the first electrode group 5 is arranged on the first guide rail 1, and the second electrode group 6 is arranged on the second guide rail 2. The first electrode group 5 is used to detect a part of the arrayed ampoule 7, and the second electrode group 6 is used to detect another part of the arrayed ampoule 7. In the embodiment, the first electrode group 5 is detachably connected to the first guide rail 1 near the bottle inlet end 01 by a support, and the second electrode group 6 is detachably connected to the inner recessed part 21 of the second guide rail 2 by a support. It should be noted that, according to the installation position and the convenience of wiring, the first electrode group 5 can also be arranged at the outer protruding part 11, and the second electrode group 6 can be arranged at the position near the bottle inlet end 01 of the second guide rail 2 or the position near the bottle outlet end 02 of the second guide rail 2. Through the above arrangement, the problem of electrode group deformation leading to detection misalignment in the use process is avoided, and the cost is saved, and the detection blind area is ensured. Preferably, the first electrode group 5 and the second electrode group 6 are arranged by a plurality of electrode needle arrays symmetrically upward and downward. In the use process, the electrode needles can be increased or decreased according to the size and model of the arrayed ampoule 7 to be detected to ensure that there is no detection blind area.
[0031] Specifically, as shown in Figures 2-3 The surface of the inner recessed part 21 is arranged as a recessed plane 211, and the both ends thereof are smoothly transitioned to the second guide rail 2 through inclined surfaces 212. It can be understood that the inner side surface of the first guide rail 1 and the inner side surface of the second guide rail 2 are arranged in parallel, and therefore the surface of the outer protruding part 11 is arranged as a protruding plane 211, and the both ends of the plane 211 are smoothly transitioned to the first guide rail 1 through inclined surfaces 212. Through the above arrangement, when the arrayed ampoule 7 is conveyed through the inclined surface 212, the arrayed ampoule 7 is laterally displaced, and at this time, the ratchet 3 slides on the arrayed ampoule 7, which is more likely to cause the liquid in the arrayed ampoule 7 to shake. By arranging the surface of the inner recessed part 21 as a plane 211 with a certain length, the arrayed ampoule 7 moves stably, which can stabilize the liquid in the arrayed ampoule 7 and avoid affecting the detection precision due to the shaking of the liquid. Preferably, as shown in Figure 3As shown in the figure, the angle a between the plane 211 of the inner recess 21 and the two side slopes 212 ranges from 3° to 5°. The above parameters are very critical. If a is less than 3° or greater than 5°, the relationship between the overall size of the leak detection device and the transverse movement distance of the row of ampoules 7 cannot be coordinated. For example, when a is less than 3°, the slope 212 needs to be set too long to ensure that the transverse movement distance of the row of ampoules 7 is sufficient to eliminate the detection blind area caused by the pawl 3, which will result in the size of the leak detection device being too large. When a is greater than 5°, although the structure of the leak detection device can be compact, the stable conveying of the row of ampoules 7 cannot be guaranteed, which is prone to shaking and jamming. Only when a ranges from 3° to 5°, can the structure of the leak detection device be compact, the movement be stable, and the space occupied be small without detection blind area.
[0032] Specifically, as shown in the figure, Figure 3 The length H of the slope 212 and the angle a satisfy the following relationship: H = -38.5a + 303, and the unit of length H is mm. It can be seen that under the premise of ensuring no detection blind area, the length H of the slope 212 gradually shortens with the increase of the angle a, which further ensures the stable conveying of the row of ampoules 7 and controls the overall size of the leak detection device, thereby reducing the production cost.
[0033] Specifically, as shown in the figure, Figures 4-5 The vertical distance L0 from the upper surface to the bottom of the first guide 8 at the position of the first electrode group 5 is less than the vertical distance L1 from the upper surface to the bottom of the second guide 9 at the position of the first electrode group 5; the vertical distance L3 from the upper surface to the bottom of the second guide 9 at the position of the second electrode group 6 is less than the vertical distance L4 from the upper surface to the bottom of the first guide 8 at the position of the second electrode group 6. It can be understood that when the row of ampoules 7 is conveyed and moved to the position of the first electrode group 5, the row of ampoules 7 is inclined to the first guide 8, so that the liquid therein fills the side to be detected for leakage close to the first guide 8. Similarly, when the row of ampoules 7 is conveyed and moved to the position of the second electrode group 6, the row of ampoules 7 is inclined to the second guide 9, so that the liquid therein fills the side to be detected for leakage close to the second guide 9. Through the above setting, the detection accuracy can be ensured and the detection error can be avoided.
[0034] Specifically, as shown in the figure, Figure 1As shown, the device further comprises a bottle pressing assembly, which comprises a first bottle pressing plate 10 arranged close to the first electrode group 5 and the second electrode group 6 and close to one side of the bottle inlet end 01, and a second bottle pressing plate 12 arranged opposite to the first electrode group 5 and the second electrode group 6, and the first bottle pressing plate 10 and the second bottle pressing plate 12 are both arranged as a rounded corner close to one side of the bottle inlet end 01. Because the plastic material row ampoule 7 is more prone to warping during transportation or production, when leak detection is performed, the leak detection row ampoule 7 is first shaped by the bottle pressing plate and then enters the electrode group for leak detection. By arranging the bottle pressing assembly, the probability of detection error caused by warping of the row ampoule 7 can be effectively reduced, and the detection accuracy is further ensured.
[0035] Specifically, the outer side of the first guide rail 1 and the outer side of the second guide rail 2 are arranged in parallel and are both arranged as a plane 211. By this arrangement, the manufacturing difficulty can be reduced, and in the daily use process, it is convenient to maintain and add accessories.
[0036] The technical features of the above-mentioned embodiments can be combined arbitrarily, and in order to make the description simple, all possible combinations of the technical features in the above-mentioned embodiments are not enumerated, however, as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present application.
[0037] For those skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application, and the protection scope of the present application is subject to the appended claims.
Claims
1. A leak detection apparatus for a series of plastic ampoules, characterized in that, The application relates to a bottle conveying device. The supporting assembly is provided with a bottle inlet end and a bottle outlet end, and comprises a first guide rail and a second guide rail; the inner side of the first guide rail is provided with an outward protruding outer protruding part, and the inner side of the second guide rail is provided with an inward recessed inner recessed part; the inner side of the first guide rail and the inner side of the opposite second guide rail are arranged in parallel to each other. The power assembly is used for driving the rowed ampoules to move from the bottle inlet end to the bottle outlet end, and comprises a driving part connected with a gear tooth in contact with the rowed ampoules. The detection assembly comprises two groups of electrode groups arranged on the first guide rail and / or the second guide rail, wherein the first electrode group is arranged at the bottle inlet end or the bottle outlet end, and the second electrode group is arranged at the inner recessed part or the outer protruding part.
2. A device for testing a plurality of plastic ampoules for leaks as claimed in claim 1, wherein The inner side of the first guide rail is provided with a first guide table for supporting one end of the rowed ampoules, and the inner side of the second guide rail is provided with a second guide table for supporting the other end of the rowed ampoules; the inner side of the first guide table is parallel to the inner side of the first guide rail, and the inner side of the second guide table is parallel to the inner side of the second guide rail.
3. A device for testing a plurality of plastic ampoules in a row according to claim 2, characterized in that The first electrode group is arranged on the first guide rail, and the second electrode group is arranged on the second guide rail.
4. A device for testing a plurality of plastic ampoules in a row according to claim 3, characterized in that The surface of the inner recessed part is arranged as a recessed plane, and the two ends of the recessed plane are smoothly connected with the second guide rail through inclined surfaces.
5. A device for testing a plurality of plastic ampoules in a row according to claim 4, characterized in that The included angle alpha between the plane of the inner recessed part and the two inclined surfaces ranges from 3 DEG to 5 DEG.
6. A device for testing a plurality of plastic ampoules in a row according to claim 5, characterized in that The length H of the inclined surface and the included angle alpha satisfy the following relationship: H = -38.5alpha + 303, and the unit of the length H is mm.
7. A device for testing a plurality of plastic ampoules in a row according to claim 3, characterized in that, The vertical distance L0 from the upper surface to the bottom of the first guide table at the position of the first electrode group is smaller than the vertical distance L1 from the upper surface to the bottom of the second guide table at the position of the first electrode group; and the vertical distance L3 from the upper surface to the bottom of the second guide table at the position of the second electrode group is smaller than the vertical distance L4 from the upper surface to the bottom of the first guide table at the position of the second electrode group.
8. A device for testing a plurality of plastic ampoules in a row according to claim 1, characterized in that The first electrode group and the second electrode group are arranged by a plurality of electrode needle arrays which are symmetrical in up and down directions.
9. A device for testing a plurality of plastic ampoules in a row according to claim 1, characterized in that, The bottle pressing assembly comprises a first bottle pressing plate arranged close to the first electrode group and the second electrode group and close to one side of the bottle inlet end, and a second bottle pressing plate arranged opposite to the first electrode group and the second electrode group, and the first bottle pressing plate and the second bottle pressing plate are both provided with a rounded corner close to the bottle inlet end.
10. A device for testing a plurality of plastic ampoules in a row according to claim 1, characterized in that, The outer side of the first guide rail and the outer side of the second guide rail are arranged in parallel and are both arranged as planes.