Novel winding machine

Abstract

The utility model discloses a novel winding machine which comprises a supporting assembly, a winding mechanism, a flying fork mechanism, a sliding mechanism, a wire hanging assembly, a limiting mechanism, a wire hanging mechanism, an adjusting mechanism, a limiting assembly and a transmission assembly. The supporting mechanism is used for assisting the winding mechanism in winding, the sliding mechanism is installed on the winding mechanism and used for adjusting the winding mechanism, the wire hanging assembly is installed on the supporting mechanism and facilitates accurate hanging and winding of a coil on the wire hanging assembly, and the limiting mechanism is vertically installed on the supporting mechanism and used for limiting the supporting mechanism and the wire hanging assembly. The wire hanging mechanism is installed on the supporting assembly and used for winding a coil, the adjusting mechanism is installed in the supporting assembly, the limiting assembly is installed on the supporting assembly, and the transmission assembly is installed on the limiting assembly and can conveniently move on the limiting assembly.

Description

TECHNICAL FIELD

[0001] The utility model relates to a winding machine technical field, concretely is a novel winding machine. BACKGROUND

[0002] In the field of electronic manufacturing, electrical engineering and automation production, winding machines, as a kind of key equipment, are widely used in the production process of electromagnetic components such as transformers, inductors, coils, etc. Its core function is to accurately and efficiently wind the wire (such as copper wire, aluminum wire or alloy wire) according to the predetermined path and layer number to the specific mandrel to form the required electromagnetic structure. With the progress of science and technology and the miniaturization and integration trend of electronic products, the performance requirements of winding machines are increasingly improved, not only the precision and speed of winding are required to be improved, but also the diversified and complex winding requirements are met, while the production cost is reduced and the production efficiency is improved.

[0003] Traditional winding machines mostly adopt mechanical or simple electronic control systems. Although these devices can meet the basic winding requirements to some extent, they are not capable of dealing with complex and variable winding patterns, high-precision control and high-efficiency production requirements. For example, when dealing with the winding of small-sized coils, the precision and stability of traditional winding machines are often difficult to guarantee; when multi-layer, multi-turn, different angle or special shape winding needs to be realized, the operation is complex and inefficient; in addition, the automation degree of traditional devices is low, which requires more manual intervention, increasing the production cost and time cost. Therefore, in order to solve this problem, the present inventor proposes a new type of winding machine. SUMMARY

[0004] In view of the deficiencies in the above-mentioned technology, the present utility model provides a new type of winding machine.

[0005] In order to achieve the above-mentioned purpose, the present utility model adopts the following technical scheme: a new type of winding machine, comprising a support assembly, a winding mechanism, a flying fork mechanism, a sliding mechanism, a wire hanging assembly, a limiting mechanism, a wire hanging mechanism, an adjusting mechanism, a limiting assembly and a transmission assembly, the winding mechanism is installed on the support assembly for winding the coil, the flying fork mechanism is installed on the support assembly for assisting the winding mechanism to wind, the sliding mechanism is installed on the winding mechanism for adjusting the winding mechanism, the wire hanging assembly is installed on the support mechanism for precise winding of the coil, the limiting mechanism is vertically installed on the support mechanism for limiting the support mechanism and the wire hanging assembly, the wire hanging mechanism is installed on the support assembly for winding the coil, the adjusting mechanism is installed inside the support assembly, the limiting assembly is installed on the support assembly, and the transmission assembly is installed on the limiting assembly for moving on the limiting assembly.

[0006] The limiting assembly comprises a vertical plate and a limiting plate, the vertical plate is vertically installed on the support assembly, the limiting plate is installed on the vertical plate and used for limiting the transmission assembly, the vertical plate is provided with a moving guide rail extending outward, the moving guide rail is installed on the upper surface of the vertical plate, the limiting plate is provided with a moving block extending outward, the moving block is installed in the moving guide rail and used for moving the limiting plate, and a limiting ring is installed on one end of the transmission assembly.

[0007] As further elaboration, the transmission assembly comprises a lifting cylinder, a lifting rod and a telescopic cylinder, the lifting cylinder is vertically installed in the limiting plate, the lifting rod is installed at one end of the lifting cylinder, the telescopic cylinder is installed on the upper surface of the vertical plate and used for driving the moving block to move in the moving guide rail, and the limiting ring is located at one end of the lifting rod.

[0008] As further elaboration, the flying fork mechanism comprises a flying fork body, a limiting roller and a main shaft body, the flying fork body is installed at one end of the main shaft body, the main shaft body is installed in the support assembly and used for pivoting the flying fork body, and the limiting roller is installed in the flying fork body and used for limiting the coil.

[0009] The flying fork driving motor, the first transmission wheel and the transmission rod are further included, the flying fork driving motor is installed at one end of the support assembly, the first transmission wheel is installed at one end of the flying fork driving motor and used for driving the first transmission wheel to rotate, and the transmission rod is installed at one end of the flying fork driving motor.

[0010] The transmission rod is provided with a second transmission wheel extending outward, the second transmission wheel is installed at one end of the transmission rod, the transmission rod is provided with a transmission belt extending outward, the transmission belt is respectively sleeved in the second transmission wheel and the main shaft body, the transmission belt is provided with a pressing wheel extending outward, and the pressing wheel is installed in the support assembly and used for pressing the transmission belt.

[0011] As further elaboration, the winding mechanism comprises a double-power wire arranging motor and a base mold motor, the double-power wire arranging motor is installed on the top of the support assembly, the base mold motor is installed at one end of the double-power wire arranging motor, the base mold motor is provided with a first winding disc extending outward, the first winding disc is installed on the support assembly, the first winding disc is provided with a second winding disc extending outward, and the second winding disc is installed on the support assembly.

[0012] Further comprising a wire arranging driving motor, an upper wire arranging block and a lower wire arranging block, the wire arranging driving motor is installed at one end of the support assembly for driving the support assembly to move, the upper wire arranging block is installed at one end of the sliding mechanism, the lower wire arranging block is installed at one end of the sliding mechanism, the upper wire arranging block is provided with an iron core extending outward, and the iron core is located between the upper wire arranging block and the lower wire arranging block.

[0013] As a further elaboration, the sliding mechanism comprises a first vertical slider, a second vertical slider and a vertical guide rail, the vertical guide rail is installed at one end of the support assembly, the first vertical slider is vertically installed on the vertical guide rail and can reciprocate vertically relative to the vertical guide rail for driving the upper wire arranging block to move, the second vertical slider is vertically installed on the vertical guide rail and can reciprocate vertically relative to the vertical guide rail for driving the lower wire arranging block to move, and the upper wire arranging block is located at one end of the first vertical slider, and the lower wire arranging block is installed at one end of the second vertical slider.

[0014] Further comprising a first sliding block, a sliding guide rail and a second sliding block, the sliding guide rail is installed inside the support assembly, the first sliding block is installed inside the sliding guide rail for driving the support assembly to move, and the second sliding block is installed at the bottom of the support assembly.

[0015] As a further elaboration, the support assembly comprises a first workbench, a main shaft mounting bracket, a support bracket and a support plate, the main shaft mounting bracket is installed at one end of the first workbench, the support bracket is installed on the upper surface of the first workbench, the support plate is installed at the bottom of the first workbench, the main shaft body is located inside the main shaft mounting bracket, the flying fork driving motor is located at one end of the main shaft mounting bracket, the pressing wheel is located inside the main shaft mounting bracket, the double-power wire arranging motor is located at the top of the first workbench, the wire arranging driving motor is located at one end of the main shaft mounting bracket, the sliding guide rail is located inside the support plate, and the first wire winding disc and the second wire winding disc are respectively located on the support bracket.

[0016] Further comprising a base, the base is installed at the middle of the flying fork body, the base is provided with a profile seat extending outward, the profile seat is installed at one end of the base, and the vertical guide rail is located at one end of the base.

[0017] Further comprising a stator fixing seat, the stator fixing seat is installed on the limiting mechanism, the stator fixing seat is provided with a mounting seat extending outward, the mounting seat is installed on the stator fixing seat, and the stator iron core is located between the mounting seat and the stator fixing seat.

[0018] Further comprising a fixed plate, which is installed at one end of the flying fork mechanism, and the vertical plate is located on the upper surface of the fixed plate.

[0019] As a further elaboration, the hanging wire assembly comprises a stator core, which is installed inside the support mechanism, and the stator core is provided with wire stirring columns extending outward, a plurality of wire stirring columns are installed at one end of the stator core, and the angle is inclined by 45°.

[0020] As a further elaboration, the limiting mechanism comprises a first limiting step and a second limiting step, the first limiting step is vertically installed on the mounting seat, and the second limiting step is installed inside the stator fixing seat;

[0021] Further comprising a limiting column, which is installed at one end of the stator fixing seat;

[0022] The inside of the stator core is provided with through holes, a plurality of through holes are installed on the side wall of the stator core, and the through holes are provided with limiting holes for limiting the wire stirring columns extending outward;

[0023] Further comprising a clamping groove and a mounting groove, the mounting groove is opened in the inside of the mounting seat, and a plurality of clamping grooves are opened on the side wall of the mounting seat;

[0024] The limiting column is provided with a limiting groove extending inward, and the limiting groove is opened in the inside of the limiting column.

[0025] As a further elaboration, the adjusting mechanism comprises a rotation angle power and a driving cylinder, the rotation angle power is vertically installed on the support assembly, respectively used for adjusting the angle of the hanging wire mechanism and the support assembly, and the driving cylinder is vertically installed on the support assembly and used for adjusting the hanging wire mechanism;

[0026] The driving cylinder is provided with a first connecting rod extending outward, the first connecting rod is vertically installed with the driving cylinder, the first connecting rod is provided with a second connecting rod extending outward, the second connecting rod is installed in the inside of the support assembly, and is used for adjusting the hanging wire mechanism;

[0027] Further comprising a connecting block and a rotating main shaft, the connecting block is installed at one end of the second connecting rod, and the rotating main shaft is vertically installed on the support assembly;

[0028] Further comprising a limiting block, a sliding guide rail and a sliding block, the limiting block is installed at one end of the support assembly, the sliding guide rail is installed on the support assembly, and the sliding block is installed on the sliding guide rail, which is convenient for adjusting the whole equipment;

[0029] The limiting block is outwardly provided with an adjusting rod, the adjusting rod is vertically installed on the limiting block, the adjusting rod is outwardly provided with an adjusting hand wheel, the adjusting hand wheel is installed on the adjusting rod and is used for adjusting the adjusting rod, a limiting hand wheel is arranged along the Y-axis direction of the adjusting rod, the limiting hand wheel is installed on the middle part of the adjusting rod and is used for limiting the adjusting rod;

[0030] The support assembly comprises a second workbench, support rods, a mounting seat and a stator fixing seat, the support rods are vertically installed inside the second workbench, the support rods are provided in plurality and are arranged at intervals, the stator fixing seat is vertically installed on the rotating main shaft, the mounting seat is vertically installed on the stator fixing seat, the rotation angle power is located at the bottom of the second workbench, the driving cylinder is located at the bottom of the second workbench, the second connecting rod is located inside the stator fixing seat, the rotating main shaft is located at the top of the second workbench, the limiting block is located at one end of the support rod, and the sliding guide rail is located on one side wall of the support rod.

[0031] As a further elaboration, the wire hanging mechanism comprises a wire mixing column and an iron core, the wire mixing column is installed on the mounting seat, the iron core is installed on the mounting seat and is away from the wire mixing column;

[0032] Further comprising a wire hanging column and a wire clamping block, the wire clamping block is installed on the stator fixing seat, the wire clamping block is provided in plurality and is arranged at intervals, and the wire hanging column is installed inside the wire clamping block.

[0033] In summary, the novel winding machine has the following beneficial effects: the novel winding machine integrates a support assembly, a winding mechanism, a flying fork mechanism and other functional modules, and realizes efficient and automatic winding of the coil. The cooperative work of the flying fork mechanism and the winding mechanism can accurately control the winding process of the coil, and improves the production efficiency and winding quality;

[0034] The setting of the sliding mechanism and the adjusting mechanism enables the winding mechanism to flexibly move in the vertical and horizontal directions, realizes accurate positioning and adjustment of the coil winding position. Such flexibility not only improves the winding precision, but also enhances the applicability of the equipment, which is suitable for winding coils of different specifications and requirements. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1 It is a three-dimensional structure schematic view of the novel winding machine of the utility model;

[0036] Figure 2 It is a flying fork type three-dimensional structure schematic view of the novel winding machine of the utility model;

[0037] Figure 3A structure schematic view of a novel winding machine of the utility model;

[0038] Figure 4 A flying fork type three-dimensional structure schematic view of a novel winding machine of the utility model;

[0039] Figure 5 A stator wire hanging three-dimensional structure schematic view of a novel winding machine of the utility model;

[0040] Figure 6 A stator wire hanging semi-sectional view of a novel winding machine of the utility model;

[0041] Figure 7 A stator wire hanging plan view of a novel winding machine of the utility model;

[0042] Figure 8 A stator wire hanging A part enlarged schematic view of a novel winding machine of the utility model;

[0043] Figure 9 A three-dimensional structure schematic view of an adjusting mechanism of a novel winding machine of the utility model;

[0044] Figure 10 A three-dimensional structure schematic view of an adjusting mechanism of a novel winding machine of the utility model;

[0045] Figure 11 A semi-sectional structure schematic view of an adjusting mechanism of a novel winding machine of the utility model.

[0046] The figure label: 10, flying fork mechanism; 11, flying fork body; 12, limit roller; 13, main shaft body; 14, flying fork driving motor; 15, first transmission wheel; 16, transmission rod; 17, second transmission wheel; 18, transmission belt; 19, press wheel; 20, winding mechanism; 21, double-power wire arranging motor; 22, machine base mold closing motor; 23, first winding disc; 24, second winding disc; 25, wire arranging driving motor; 26, upper wire arranging block; 27, lower wire arranging block; 28, iron core; 30, sliding mechanism; 31, first vertical sliding block, 32, second vertical sliding block; 33, vertical guide rail; 34, first sliding block; 35, sliding guide rail; 36, second sliding block; 40, support assembly; 41, fixed plate; 401, first workbench; 402, main shaft mounting frame; 403, support frame; 404, support plate; 410, base; 411, profiling seat; 421, stator fixing seat; 422, mounting seat; 423, second workbench; 431, support rod; 432, mounting seat; 433, stator fixing seat; 50, wire hanging assembly; 51, stator iron core; 52, wire mixing column; 501, iron core; 502, wire hanging column; 503, wire clamping block; 60, limiting mechanism; 61, first limiting step; 62, second limiting step; 63, limiting column; 64, through hole; 65, limiting hole; 66, clamping groove; 67, mounting groove; 68, limiting groove; 70, transmission assembly; 71, lifting cylinder; 72, lifting rod; 701, telescopic cylinder; 80, limiting assembly; 81, vertical plate; 82, limiting plate; 801, moving block; 802, moving guide rail; 810, limiting ring; 90, adjusting mechanism; 91, rotation angle power; 92, driving cylinder; 93, first connecting rod; 94, second connecting rod; 95, connecting block; 96, rotating main shaft; 97, limiting block; 98, sliding guide rail; 99, sliding block; 901, adjusting rod; 902, adjusting hand wheel; 903, limiting hand wheel. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0048] As Figures 1-11The utility model discloses a novel winding machine, including support subassembly, winding mechanism, flying branch mechanism, sliding mechanism, hang line subassembly, limiting mechanism, hang line mechanism, adjusting mechanism, limiting component and transmission assembly, winding mechanism installs in support subassembly, is used for winding to the coil, flying branch mechanism installs in support subassembly, is used for the winding of auxiliary winding mechanism, sliding mechanism installs in winding mechanism, is used for adjusting winding mechanism, hang line subassembly installs on support mechanism, and the accurate hanging of coil is carried out in hang line subassembly, limiting mechanism is installed vertically in support mechanism, is used for the limiting of support mechanism and hang line subassembly, hang line mechanism installs in support subassembly, is used for winding to the coil, adjusting mechanism installs in the inside of support subassembly, limiting component installs on support subassembly, transmission assembly installs on limiting component, and it is convenient to move on limiting component,

[0049] Limiting component includes vertical board 81 and limiting plate 82, and the vertical board 81 is installed vertically on the support assembly, and the limiting plate 82 is installed on the vertical board 81, is used for the limiting of transmission assembly, and the vertical board 81 is provided with a moving guide rail 802 outwardly extended, the moving guide rail 802 is installed on the upper surface of the vertical board 81, and the limiting plate 82 is provided with a moving block 801 outwardly extended, and the moving block 801 is installed in the inside of the moving guide rail 802, so as to drive the limiting plate 82 to move, and further comprising a limiting ring 810, and the limiting ring 810 is installed at one end of the transmission assembly.

[0050] Transmission assembly includes lifting cylinder 71, lifting rod 72 and telescopic cylinder 701, the lifting cylinder 71 is installed vertically in the inside of the limiting plate 82, the lifting rod 72 is installed at one end of the lifting cylinder 71, and the telescopic cylinder 701 is installed on the upper surface of the vertical board 81, is used for driving the moving block 801 to move in the inside of the moving guide rail 802, and the limiting ring 810 is located at one end of the lifting rod 72.

[0051] Specifically, the lifting cylinder 71 is mainly used for driving the lifting rod 72 to move, and simultaneously, the lifting cylinder 71 also drives the limiting ring 810 to move, and the limiting ring 810 is mainly used for limiting the iron core 28, to avoid the iron core 28 from shaking.

[0052] Flying branch mechanism includes flying branch body 11, limiting roller 12 and main shaft body 13, the flying branch body 11 is installed at one end of the main shaft body 13, the main shaft body 13 is installed in the inside of the support assembly, so as to pivot the flying branch body 11 of main shaft body 13, the limiting roller 12 is installed in the inside of the flying branch body 11, is used for the limiting of coil;

[0053] The flying fork driving motor 14 is installed at one end of the support assembly, the first transmission wheel 15 is installed at one end of the flying fork driving motor 14, and is used to drive the first transmission wheel 15 to rotate, and the transmission rod 16 is installed at one end of the flying fork driving motor 14;

[0054] Specifically, first, the flying fork driving motor 14 is started, and the transmission rod 16 is driven to rotate through the first transmission wheel 15. The second transmission wheel 17 on the transmission rod 16 drives the transmission belt 18 to move, the transmission belt 18 is sleeved in the interiors of the second transmission wheel 17 and the main shaft body 13, power transmission is achieved, the compression wheel 19 compresses the transmission belt 18 to ensure the stability and reliability in the transmission process, and the main shaft body 13 pivots the flying fork body 11 under the driving of the transmission belt 18. The limiting roller 12 in the flying fork body 11 limits the wire, ensures that the wire is wound according to the predetermined path and speed, and improves the practicability.

[0055] The transmission rod 16 outwardly extends the second transmission wheel 17, the second transmission wheel 17 is installed at one end of the transmission rod 16, the second transmission wheel 17 outwardly extends the transmission belt 18, the transmission belt 18 is sleeved in the interiors of the second transmission wheel 17 and the main shaft body 13, the transmission belt 18 outwardly extends the compression wheel 19, and the compression wheel 19 is installed in the interior of the support assembly and is used to compress the transmission belt 18.

[0056] The winding mechanism includes a double-power wire arranging motor 21 and a machine base mold closing motor 22. The double-power wire arranging motor 21 is installed at the top of the support assembly, and the machine base mold closing motor 22 is installed at one end of the double-power wire arranging motor 21. The machine base mold closing motor 22 outwardly extends the first winding disc 23, the first winding disc 23 is installed on the support assembly, the first winding disc 23 outwardly extends the second winding disc 24, and the second winding disc 24 is installed on the support assembly.

[0057] Specifically, the double-power wire arranging motor 21 and the machine base mold closing motor 22 in the winding mechanism start to work. The double-power wire arranging motor 21 is responsible for the conveying and arrangement of the wire, and the machine base mold closing motor 22 is responsible for the closing and opening of the mold, thereby providing necessary support for the formation of the coil. The machine base mold closing motor 22 outwardly extends the first winding disc 23 and the second winding disc 24, and the two winding discs are respectively installed on the support assembly and are used to place and wind the coil.

[0058] The winding driving motor 25 is installed at one end of the support assembly and is used to drive the support assembly to move, the upper winding block 26 is installed at one end of the sliding mechanism, and the lower winding block 27 is installed at one end of the sliding mechanism.

[0059] Specifically, the winding driving motor 25 drives the support assembly to move, so as to adjust the winding position of the coil. The upper winding block 26 and the lower winding block 27 are respectively driven to move vertically on the vertical guide rail 33 through the first vertical sliding block 31 and the second vertical sliding block 32, so as to drive the coil to move in the vertical direction, so as to realize a more complex winding mode. The iron core 28 is located between the upper winding block 26 and the lower winding block 27 and serves as a core part of the coil winding.

[0060] The sliding mechanism includes the first vertical sliding block 31, the second vertical sliding block 32, and the vertical guide rail 33. The vertical guide rail 33 is installed at one end of the support assembly. The first vertical sliding block 31 is vertically installed on the vertical guide rail 33 and can move vertically relative to the vertical guide rail 33, so as to drive the upper winding block 26 to move. The second vertical sliding block 32 is vertically installed on the vertical guide rail 33 and can move vertically relative to the vertical guide rail 33, so as to drive the lower winding block 27 to move. The upper winding block 26 is located at one end of the first vertical sliding block 31, and the lower winding block 27 is installed at one end of the second vertical sliding block 32.

[0061] Specifically, the upper winding block 26 and the lower winding block 27 are respectively installed at one end of the sliding mechanism, and the upper winding block 26 and the lower winding block 27 are driven to move through the movement of the sliding mechanism, so as to realize accurate winding of the coil. The sliding mechanism includes the first vertical sliding block 31, the second vertical sliding block 32, and the vertical guide rail 33, which together ensure that the upper winding block 26 and the lower winding block 27 can move according to a predetermined trajectory.

[0062] The first sliding block 34, the sliding guide rail 35, and the second sliding block 36 are also included. The sliding guide rail 35 is installed inside the support assembly, the first sliding block is installed inside the sliding guide rail 35, and is used to drive the support assembly to move, and the second sliding block 36 is installed at the bottom of the support assembly.

[0063] Specifically, the first sliding block 34 moves on the sliding guide rail 35, drives the entire support assembly to move in the horizontal direction, so as to adapt to the production requirements of coils of different specifications, and the second sliding block 36 moves the driving spindle mounting frame 402 under the driving of the winding driving motor 25, thereby improving the practicability.

[0064] The support assembly includes a first workbench 401, a main shaft mounting frame 402, a support frame 403, and a support plate 404. The main shaft mounting frame 402 is installed at one end of the first workbench 401. The support frame 403 is installed on the upper surface of the first workbench 401. The support plate 404 is installed at the bottom of the first workbench 401. The main shaft body 13 is located inside the main shaft mounting frame 402. The flying fork driving motor 14 is located at one end of the main shaft mounting frame 402. The pressure roller 19 is located inside the main shaft mounting frame 402. The double-power wire arranging motor 21 is located at the top of the first workbench 401. The wire arranging driving motor 25 is located at one end of the main shaft mounting frame 402. The sliding guide rail 35 is located inside the support plate 404. The first wire reel 23 and the second wire reel 24 are respectively located on the support frame 403.

[0065] The base 410 is installed at the middle part of the flying fork body 11. The base 410 extends outwardly to provide a profile seat 411. The profile seat 411 is installed at one end of the base 410. The vertical guide rail 33 is located at one end of the base 410.

[0066] Specifically, the base 410 is installed at the middle part of the flying fork body 11 and extends to provide the profile seat 411. The design of the profile seat 411 can be customized according to different coil shapes, further improving the versatility and flexibility of the winding machine. The support assembly includes key parts such as the first workbench 401, the main shaft mounting frame 402, the support frame 403, and the support plate 404, which collectively provide a stable foundation for the winding process.

[0067] The stator fixing seat 421 is installed on the limiting mechanism. The stator fixing seat 421 extends outwardly to provide a mounting seat 432. The mounting seat 432 is installed on the stator fixing seat 421. The stator core 51 is located between the mounting seat 432 and the stator fixing seat 421.

[0068] Specifically, the stator fixing seat 421 serves as a support point for the entire mechanism and is stably installed on the limiting mechanism, providing a stable platform for the wire hanging process. The mounting seat 432 extends outwardly and is tightly connected with the stator fixing seat 421, forming a frame for installing the stator core 51. This frame not only provides necessary support for the stator core 51, but also ensures stability and accuracy during the wire hanging process.

[0069] The fixed plate 41 is installed at one end of the flying fork mechanism. The vertical plate 81 is located on the upper surface of the fixed plate 41.

[0070] The wire hanging assembly includes the stator core 51, which is installed inside the support mechanism. The stator core 51 extends outwardly to provide a wire mixing column 52. Multiple wire mixing columns 52 are installed at one end of the stator core 51 and are inclined at an angle of 45°.

[0071] Specifically, the stator core 51 serves as the main body of the coil hanging, and a plurality of through holes 64 are arranged in the stator core 51 for passing the coil. Meanwhile, a plurality of inclined wire columns 52 are arranged at one end of the stator core 51. The design of the wire columns 52 enables the coil to be evenly distributed along the inclined surface of the wire column 52 during the hanging process, avoiding the accumulation and misplacement of the coil. When the wire hanging mechanism is started, the coil begins to hang along the inclined surface of the wire column 52 until it covers the entire stator core 51.

[0072] The limiting mechanism includes a first limiting step 61 and a second limiting step 62. The first limiting step 61 is vertically installed on the mounting seat 432, and the second limiting step 62 is installed inside the stator fixing seat 421.

[0073] It also includes a limiting column 63 installed at one end of the stator fixing seat 421.

[0074] Specifically, the first limiting step 61 is vertically installed on the mounting seat 432 to limit the upper part of the stator core 51 and the wire hanging assembly. The second limiting step 62 is installed inside the stator fixing seat 421 to limit the lower part. This all-around limiting design ensures that the stator core 51 and the wire hanging assembly will not shift due to vibration or misoperation during the wire hanging process. Meanwhile, the limiting column 63 further enhances the stability of the mechanism by providing additional limiting for the wire hanging assembly through the limiting groove 68 inside it.

[0075] The stator core 51 is provided with through holes 64, and a plurality of through holes 64 are installed on the side wall of the stator core 51. The through holes 64 are provided with limiting holes 65 extending outward for limiting the wire columns 52.

[0076] Specifically, through the arrangement of the through holes 64, not only the coil can pass through, but also the wire columns 52 can be limited through the outwardly extending limiting holes 65, improving the practicality.

[0077] It also includes a clamping groove 66 and a mounting groove 67. The mounting groove 67 is opened in the inside of the mounting seat 432, and a plurality of clamping grooves 66 are opened on the side wall of the mounting seat 432.

[0078] Specifically, after the coil is hung, the clamping grooves 66 and the mounting grooves 67 on the mounting seat 432 can be used to further fix and arrange the coil. These designs not only improve the hanging efficiency of the coil, but also ensure the stability and reliability of the coil on the stator core 51.

[0079] The limiting column 63 extends inwardly to provide a limiting groove 68, which is opened in the inside of the limiting column 63.

[0080] Specifically, the limiting groove 68 is arranged to further limit the wire hanging assembly, thereby enhancing the stability of the whole mechanism.

[0081] The adjusting mechanism comprises a rotation angle power 91 and a driving cylinder 92, the rotation angle power 91 is vertically arranged on the support assembly and is used to adjust the angle between the wire hanging mechanism and the support assembly, and the driving cylinder 92 is vertically arranged on the support assembly and is used to adjust the wire hanging mechanism.

[0082] Specifically, the rotation angle power 91 and the driving cylinder 92 are both vertically arranged on the bottom of the support assembly. The rotation angle power 91 is used to adjust the angle between the wire hanging mechanism and the support assembly, so as to ensure that the coil can be wound in the predetermined direction and angle.

[0083] The driving cylinder 92 is provided with a first connecting rod 93 extending outward, the first connecting rod 93 is vertically arranged on the driving cylinder 92, the first connecting rod 93 is provided with a second connecting rod 94 extending outward, and the second connecting rod 94 is arranged in the support assembly and is used to adjust the wire hanging mechanism.

[0084] Specifically, through the connection of the first connecting rod 93 and the second connecting rod 94, the driving cylinder 92 can drive the stator fixing seat 421, the mounting seat 432 and the rotating main shaft 96 to rotate accurately.

[0085] Further comprising a connecting block 95 and a rotating main shaft 96, the connecting block 95 is arranged at one end of the second connecting rod 94, and the rotating main shaft 96 is vertically arranged on the support assembly.

[0086] Specifically, the rotating main shaft 96 is arranged to rotate the support assembly, and the connecting block 95 is driven by the second connecting rod 94 to adjust the tightness of the wire hanging column 502 and the wire clamping block 503.

[0087] Further comprising a limiting block 97, a sliding guide rail 35 and a sliding block 99, the limiting block 97 is arranged at one end of the support assembly, the sliding guide rail 35 is arranged on the support assembly, and the sliding block 99 is arranged on the sliding guide rail 35, thereby facilitating the adjustment of the whole device.

[0088] Specifically, the sliding guide rail 35 is arranged to facilitate the movement of the sliding block 99 on the sliding guide rail 35, and the sliding block 99 is mainly used to adjust the position of the wire hanging mechanism and the adjusting mechanism, thereby improving the practicability.

[0089] The limiting block 97 is provided with an adjusting rod 901 extending outward, the adjusting rod 901 is vertically installed on the limiting block 97, the adjusting rod 901 is provided with an adjusting hand wheel 902 extending outward, the adjusting hand wheel 902 is installed on the adjusting rod 901, and the adjusting hand wheel 902 is used for adjusting the adjusting rod 901; a limiting hand wheel 903 is arranged along the Y-axis direction of the adjusting rod 901, the limiting hand wheel 903 is installed on the middle part of the adjusting rod 901, and the limiting hand wheel 903 is used for limiting the adjusting rod 901;

[0090] Specifically, in order to ensure the accuracy and stability of winding, the limiting block 97 and the adjusting hand wheel 902 are arranged in the mechanism. The limiting block 97 is used for limiting the movement range of the hanging line mechanism, so as to prevent it from exceeding the preset boundary. The adjusting hand wheel 902 is convenient for the operator to fine-tune the adjusting rod 901 according to the needs, so as to realize more accurate winding control.

[0091] The support assembly includes a second workbench 423, support rods 431, mounting seats 432 and a stator fixing seat 421, the support rods 431 are vertically installed in the interior of the second workbench 423, the support rods 431 are provided with a plurality of and are arranged at intervals, the stator fixing seat 421 is vertically installed on the rotating main shaft 96, the mounting seat 432 is vertically installed on the stator fixing seat 421, the rotating angle power 91 is located at the bottom of the second workbench 423, the driving cylinder 92 is located at the bottom of the second workbench 423, the second connecting rod 94 is located in the interior of the stator fixing seat 421, the rotating main shaft 96 is located at the top of the second workbench 423, the limiting block 97 is located at one end of the support rod 431, and the sliding guide rail 35 is located on one side wall of the support rod 431.

[0092] Specifically, the support assembly is the basis of the whole winding mechanism, which is composed of the second workbench 423, the support rods 431, the mounting seats 432 and the stator fixing seat 421 and other key components. These components are precisely machined and assembled to form a stable and easy-to-adjust work platform. In the working process, the support assembly ensures that the hanging line mechanism and the adjusting mechanism can be accurately and stably positioned and operated.

[0093] The hanging line mechanism includes a wire mixing column 52 and an iron core 28, the wire mixing column 52 is installed on the mounting seat 432, the iron core 28 is installed on the mounting seat 432 and away from the wire mixing column 52, and further includes a wire hanging column 502 and a wire clamping block 503, the wire clamping block 503 is installed on the stator fixing seat 421, the wire clamping block 503 is provided with a plurality of and is arranged at intervals, and the wire hanging column 502 is installed in the interior of the wire clamping block 503.

[0094] Specifically, the wire mixing column 52 is responsible for guiding the starting end of the coil, and the iron core 28 serves as the core of the coil winding. The wire hanging column 502 not only supports the coil, but also ensures that it is wound along the correct path. The wire clamping block 503 is used to fix one end of the coil, and during the winding process, the wire clamping block 503 will release and re-clamp the coil in time to adapt to the winding requirements at different stages, while preventing loosening or falling off during the winding process. The presence of the wire hanging column 502 further supports and guides the winding of the coil.

[0095] The working principle is that the operator first initializes the winding machine according to the specifications and requirements of the coil. This includes adjusting the positions and parameters of the winding mechanism, sliding mechanism, wire hanging assembly, etc. to ensure the accuracy and stability of the winding process. The coil material to be wound is placed in the designated position, such as the stator core 51 on the wire hanging assembly, and is fixed;

[0096] After all parameters are set and confirmed to be correct, the operator starts the winding machine. At this time, the winding mechanism starts to work, and the double-power wire arranging motor 21 drives the first winding disc 23 and the second winding disc 24 to rotate, gradually winding the coil material on the stator core 51;

[0097] At the same time, the flying fork mechanism also starts to work. The flying fork drive motor 14 drives the main shaft body 13 and the flying fork body 11 to rotate through the transmission belt 18, and the limiting roller 12 on the flying fork body 11 limits the coil to ensure that the coil maintains a stable shape and position during winding;

[0098] During the winding process, the sliding mechanism moves the upper wire arranging block 26 and the lower wire arranging block 27 through the vertical reciprocating movement of the first vertical sliding block 31 and the second vertical sliding block 32 on the vertical guide rail 33 according to the preset program and parameters. This movement not only ensures the uniform distribution of the coil on the stator core 51, but also improves the accuracy and efficiency of winding;

[0099] The adjusting mechanism adjusts the angle and position of the winding mechanism as needed to adapt to the winding of coils of different specifications and requirements. The coordinated action of the rotation angle power 91 and the drive cylinder 92 realizes flexible adjustment and precise positioning of the winding mechanism;

[0100] The limiting mechanism limits the stator core 51 and the mounting seat 432 through the first limiting step 61 and the second limiting step 62 to prevent deviations and misalignments that may occur during winding. At the same time, the design of the limiting column 63 and the limiting groove 68 further enhances the fixing effect and winding accuracy of the coil;

[0101] When the winding process is completed, the operator can turn off the winding machine and take out the wound coil. At this time, the winding mechanism, sliding mechanism and other components will automatically reset to the initial position, preparing for the next winding process;

[0102] Subsequent processing includes steps such as collation, inspection, and packaging of the coils to ensure that the coils meet quality and performance requirements.

[0103] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than that of the above description, and it is therefore intended that all changes and modifications that come within the meaning and range of equivalency of the claims are to be embraced by the application. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0104] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every exemplary embodiment includes only one independent technical solution, and the specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.

Claims

1. A novel winding machine characterized in that: Include support components; Winding mechanism, the winding mechanism is installed on the support component, for winding; Flying fork mechanism, the flying fork mechanism is installed on the support component, for auxiliary winding mechanism winding; Sliding mechanism, the sliding mechanism is installed on the winding mechanism, for adjusting winding mechanism; Hang line component, the hang line component is installed on the support component, for the precise hanging of the coil in the hang line component; Limiting mechanism, the limiting mechanism is vertically installed on the support component, for limiting the support component and the hang line component; Hang line mechanism, the hang line mechanism is installed on the support component, for winding; Adjusting mechanism, the adjusting mechanism is installed inside the support component; Limiting component, the limiting component is installed on the support component; Transmission assembly, the transmission assembly is installed on the limiting component, for moving on the limiting component; The limiting component includes a vertical plate and a limiting plate, the vertical plate is vertically installed on the support component, the limiting plate is installed on the vertical plate, for limiting the transmission assembly, the vertical plate extends outwardly and is provided with a moving guide rail, the moving guide rail is installed on the upper surface of the vertical plate, the limiting plate extends outwardly and is provided with a moving block, the moving block is installed inside the moving guide rail, for driving the limiting plate to move, and further comprises a limiting ring, the limiting ring is installed on one end of the transmission assembly.

2. A novel winding machine as claimed in claim 1, wherein: The transmission assembly includes a lifting cylinder, a lifting rod and a telescopic cylinder, the lifting cylinder is vertically installed inside the limiting plate, the lifting rod is installed on one end of the lifting cylinder, the telescopic cylinder is installed on the upper surface of the vertical plate, for driving the moving block to move inside the moving guide rail, and the limiting ring is located on one end of the lifting rod.

3. A novel winding machine as claimed in claim 1, wherein: The flying fork mechanism includes a flying fork body, a limiting roller and a main shaft body, the flying fork body is installed on one end of the main shaft body, the main shaft body is installed inside the support component, for pivoting the flying fork body, and the limiting roller is installed inside the flying fork body, for limiting the coil; Further comprising a flying fork driving motor, a first transmission wheel and a transmission rod, the flying fork driving motor is installed on one end of the support component, the first transmission wheel is installed on one end of the flying fork driving motor, for driving the first transmission wheel to rotate, and the transmission rod is installed on one end of the flying fork driving motor; The transmission rod extends outwardly and is provided with a second transmission wheel, the second transmission wheel is installed on one end of the transmission rod, the second transmission wheel extends outwardly and is provided with a transmission belt, the transmission belt is respectively sleeved inside the second transmission wheel and the main shaft body, the transmission belt extends outwardly and is provided with a pressure roller, the pressure roller is installed inside the support component, for compacting the transmission belt.

4. A novel winding machine as claimed in claim 3, wherein: The winding mechanism comprises a double-power wire arranging motor and a base mold motor, the double-power wire arranging motor is installed on the top of the support assembly, the base mold motor is installed on one end of the double-power wire arranging motor, the base mold motor is provided with a first winding disc which is installed on the support assembly, the first winding disc is provided with a second winding disc which is installed on the support assembly; Further comprising a wire arranging driving motor, an upper wire arranging block and a lower wire arranging block, the wire arranging driving motor is installed on one end of the support assembly and is used to drive the support assembly to move, the upper wire arranging block is installed on one end of the sliding mechanism, the lower wire arranging block is installed on one end of the sliding mechanism, the upper wire arranging block is provided with an iron core which is located between the upper wire arranging block and the lower wire arranging block.

5. A novel winding machine as claimed in claim 4, characterized in that: The sliding mechanism comprises a first vertical sliding block, a second vertical sliding block and a vertical guide rail, the vertical guide rail is installed on one end of the support assembly, the first vertical sliding block is vertically installed on the vertical guide rail and can make vertical reciprocating motion relative to the vertical guide rail and is used to drive the upper wire arranging block to move, the second vertical sliding block is vertically installed on the vertical guide rail and can make vertical reciprocating motion relative to the vertical guide rail and is used to drive the lower wire arranging block to move, the upper wire arranging block is located on one end of the first vertical sliding block, and the lower wire arranging block is installed on one end of the second vertical sliding block. Further comprising a first sliding block, a sliding guide rail and a second sliding block, the sliding guide rail is installed inside the support assembly, the first sliding block is installed inside the sliding guide rail and is used to drive the support assembly to move, and the second sliding block is installed on the bottom of the support assembly.

6. A novel winding machine as claimed in claim 5, wherein: The support assembly comprises a first workbench, a main shaft mounting frame, a support frame and a support plate, the main shaft mounting frame is installed on one end of the first workbench, the support frame is installed on the upper surface of the first workbench, the support plate is installed on the bottom of the first workbench, the main shaft body is located inside the main shaft mounting frame, the flying fork driving motor is located on one end of the main shaft mounting frame, the pressing wheel is located inside the main shaft mounting frame, the double-power wire arranging motor is located on the top of the first workbench, the wire arranging driving motor is located on one end of the main shaft mounting frame, the sliding guide rail is located inside the support plate, and the first winding disc and the second winding disc are located on the support frame respectively; Further comprising a base, the base is installed on the middle part of the flying fork body, the base is provided with a profiled seat which is installed on one end of the base, and the vertical guide rail is located on one end of the base; Further comprising a stator fixing seat, the stator fixing seat is installed on the limiting mechanism, the stator fixing seat is provided with a mounting seat which is installed on the stator fixing seat; Further comprising a fixing plate, the fixing plate is installed on one end of the flying fork mechanism, and the vertical plate is located on the upper surface of the fixing plate.

7. A novel winding machine as claimed in claim 6, characterized in that: The hanging line assembly comprises a stator core which is installed inside the support assembly and outwardly extends a stirring column, a plurality of the stirring columns are installed at one end of the stator core and are inclined at an angle of 45°.

8. A novel winding machine as claimed in claim 7, characterized in that: The limiting mechanism comprises a first limiting step and a second limiting step, the first limiting step is vertically installed on the mounting seat, and the second limiting step is installed inside the stator fixing seat. Further comprising a limiting column which is installed at one end of the stator fixing seat. The inside of the stator core is provided with a plurality of through holes which are installed on the side wall of the stator core and outwardly extend a limiting hole for limiting the stirring column. Further comprising a clamping groove and a mounting groove, the mounting groove is opened in the inside of the mounting seat, and a plurality of the clamping grooves are opened on the side wall of the mounting seat. The limiting column inwardly extends a limiting groove which is opened in the inside of the limiting column.

9. A novel winding machine as claimed in claim 1, wherein: The adjusting mechanism comprises a rotation angle power and a driving cylinder, the rotation angle power is vertically installed on the support assembly and is respectively used for adjusting the angle of the hanging line mechanism and the support assembly, and the driving cylinder is vertically installed on the support assembly and is used for adjusting the hanging line mechanism. The driving cylinder outwardly extends a first connecting rod which is vertically installed on the driving cylinder, the first connecting rod outwardly extends a second connecting rod which is installed in the inside of the support assembly and is used for adjusting the hanging line mechanism. Further comprising a connecting block and a rotating main shaft, the connecting block is installed at one end of the second connecting rod, and the rotating main shaft is vertically installed on the support assembly. Further comprising a limiting block, a sliding guide rail and a sliding block, the limiting block is installed at one end of the support assembly, the sliding guide rail is installed on the support assembly, and the sliding block is installed on the sliding guide rail and is convenient for adjusting the whole equipment. The limiting block outwardly extends an adjusting rod which is vertically installed on the limiting block, the adjusting rod outwardly extends an adjusting hand wheel which is installed on the adjusting rod and is used for adjusting the adjusting rod, a limiting hand wheel is arranged along the Y-axis direction of the adjusting rod, the limiting hand wheel is installed in the middle of the adjusting rod and is used for limiting the adjusting rod. The support assembly comprises a second workbench, a support rod, a mounting seat and a stator fixing seat, the support rod is vertically installed in the inside of the second workbench, a plurality of the support rods are provided and are arranged at intervals, the stator fixing seat is vertically installed on the rotating main shaft, the mounting seat is vertically installed on the stator fixing seat, the rotation angle power is located at the bottom of the second workbench, the driving cylinder is located at the bottom of the second workbench, the second connecting rod is located in the inside of the stator fixing seat, the rotating main shaft is located at the top of the second workbench, the limiting block is located at one end of the support rod, and the sliding guide rail is located on one side wall of the support rod.

10. A novel winding machine as claimed in claim 9, characterized in that: The hanging line mechanism comprises a stirring column and an iron core, the stirring column is installed on the mounting seat, the iron core is installed on the mounting seat and is away from the stirring column; Further comprising a hanging line column and a wire clamping block, the wire clamping block is installed on the stator fixing seat, the wire clamping block is provided with a plurality of and is arranged at intervals, and the hanging line column is installed in the inside of the wire clamping block.

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