Angular clamp

By incorporating a rubber plate and suction cup into the angle-seam type clamp, soft contact between the clamp and the color steel tile is achieved, solving the problems of deformation and damage to the color steel tile and improving connection stability and service life.

CN223599775UActive Publication Date: 2025-11-25CHINA POWER CONSRTUCTION GRP GUIYANG SURVEY & DESIGN INST CO LTD +1
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Patent Information

Application Number
CN202423072866.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-25
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

When existing angle-seam type clamps are connected to color steel tiles, they cause deformation or damage to the color steel tiles, damage to the coating, and consequently, problems such as rain leakage.

Method used

Rubber plates are installed at the clamping parts of the main clamping arm and the auxiliary clamping arm to convert to soft contact. Suction cups are installed through the contact between the rubber plates and the color steel tiles to enhance the connection performance. At the same time, the hollow structure and loading and unloading components facilitate the replacement of the rubber plates and prevent contamination.

Benefits of technology

It reduces damage to color steel tiles during clamp installation, improves the connection stability between clamps and color steel tiles, extends the service life of clamps, and avoids damage and leakage problems of color steel tiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an angular clamp, which belongs to the technical field of photovoltaic module installation equipment and comprises a main clamping arm, an auxiliary clamping arm and a protective assembly. The protection assembly comprises two rubber plates; and the two rubber plates are respectively arranged on the clamping part A of the main clamping arm and the clamping part B of the auxiliary clamping arm B. Through the arrangement of the two rubber plates, the contact between the main clamping arm and the color steel tile and the contact between the auxiliary clamping arm and the color steel tile are converted into soft contact from hard contact, so that the damage to the color steel tile in the clamp mounting process is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to photovoltaic module installation equipment technical field, concretely relates to a corner type clamp. BACKGROUND

[0002] The corner type clamp is a device for installing color steel tile, which is generally composed of a main clamp arm, an auxiliary clamp arm and bolts, and has a wide application in the installation of photovoltaic modules. However, the corner type clamp is made of high-strength aluminum alloy, and the main clamp and the auxiliary clamp on the clamp directly contact the color steel tile, which causes the color steel tile to deform or break, or the coating of the color steel tile to be damaged. Over time, the color steel tile may leak rain and other adverse conditions. SUMMARY

[0003] Therefore, the utility model provides a corner type clamp, which converts the hard contact between the main clamp arm and the color steel tile and the hard contact between the auxiliary clamp arm and the color steel tile into soft contact by arranging two rubber plates, thereby reducing the damage to the color steel tile during the clamp installation process.

[0004] The utility model is implemented by the following technical solutions:

[0005] A corner type clamp comprises a main clamp arm, an auxiliary clamp arm and a protection assembly.

[0006] The protection assembly comprises two rubber plates.

[0007] The two rubber plates are arranged on the clamping part A of the main clamp arm and the clamping part B of the auxiliary clamp arm, respectively.

[0008] Further, the two rubber plates are a planar rubber plate and a U-shaped rubber plate, respectively.

[0009] The planar rubber plate is arranged on the clamping part B of the auxiliary clamp arm through a placement plate.

[0010] The U-shaped rubber plate is arranged on the clamping part A of the main clamp arm through another placement plate, and the opening end of the U-shaped rubber plate faces the planar rubber plate. The two opposite surfaces of the U-shaped rubber plate are arranged in an up-down manner.

[0011] Further, one operation cavity is arranged on the clamping part A of the main clamp arm and the clamping part B of the auxiliary clamp arm, respectively.

[0012] One placement plate is arranged in each operation cavity, and the placement plate is in sliding fit with the corresponding operation cavity.

[0013] A boss is arranged on one end surface of the placement plate.

[0014] The convex of the placement plate in the operation cavity of the clamping part A extends out of the operation cavity and connects the U-shaped rubber plate;

[0015] The convex of the placement plate in the operation cavity of the clamping part B extends out of the operation cavity and connects the flat rubber plate.

[0016] Further, the clamp further comprises: a loading and unloading assembly arranged in each operation cavity;

[0017] The loading and unloading assembly comprises: a loading and unloading plate and a plurality of extension springs uniformly distributed on one end face of the loading and unloading plate;

[0018] The loading and unloading plate is arranged in the operation cavity, and the extension spring on the loading and unloading plate is in contact with the inner wall surface of the operation cavity and is pressed against the corresponding placement plate.

[0019] Further, each operation cavity is open at one end and closed at the other end;

[0020] Each loading and unloading plate is provided with a loading and unloading protrusion along the height direction of the side corresponding to the open end of the operation cavity, for closing the open end.

[0021] Further, the main clamping arm and the auxiliary clamping arm are fastened by a fastening assembly;

[0022] The fastening assembly comprises: a fastening bolt and a threaded sleeve threadedly matched with the fastening bolt;

[0023] The connecting part A of the main clamping arm and the connecting part B of the auxiliary clamping arm are each provided with a sliding hole, and the two sliding holes are coaxially arranged;

[0024] One end of the threaded sleeve is provided with a guide arc plate along the circumferential direction thereof;

[0025] The outer periphery of the sliding hole of the main clamping arm is provided with a guide ring groove;

[0026] The threaded sleeve is arranged in the sliding hole of the connecting part A, and the guide arc plate is in rotational cooperation with the guide ring groove;

[0027] The fastening bolt passes through the sliding hole of the connecting part B and is threadedly connected with the threaded sleeve.

[0028] Further, the clamp further comprises: a mounting plate;

[0029] The mounting plate is vertically fixed to the top of the auxiliary clamping arm;

[0030] The plate surface of the mounting plate is provided with a mounting rectangular groove for mounting an external element.

[0031] Further, the end surface of the mounting plate, which is in contact with the external element, is provided with a friction-increasing pattern.

[0032] Further, the two rubber plates are both of a hollow structure.

[0033] Further, the two rubber plate members are provided with suction cups on the end surfaces in contact with the color steel tile.

[0034] Beneficial effects:

[0035] (1) The angle type clamp, two rubber plates are arranged on the clamping parts A and B of the main clamping arm and the auxiliary clamping arm respectively, the original hard contact is converted into soft contact by arranging the rubber plates in contact with the convex part of the color steel tile, so that the damage of the color steel tile caused by the angle type clamp is reduced.

[0036] (2) The angle type clamp, the plane rubber plate is arranged on the clamping part B of the auxiliary clamping arm, the U-shaped rubber plate is arranged on the clamping part A of the main clamping arm, and the open end of the U-shaped rubber plate faces the plane rubber plate, when clamping, the convex part of the color steel tile is located between the plane rubber plate and the U-shaped rubber plate; at the same time, when the clamp has a tendency of up-down movement due to external vibration, the two opposite surfaces arranged up and down on the U-shaped rubber plate protect the upper and lower ends of the convex part of the color steel tile, so that the upper and lower walls of the clamping part A are avoided from being directly contacted.

[0037] (3) The angle type clamp, the clamping part A of the main clamping arm and the clamping part B of the auxiliary clamping arm are each provided with an operation cavity, and one placing plate is arranged in each operation cavity, the placing plate is in sliding fit with the corresponding operation cavity, so that the disassembly and installation of the protection assembly are facilitated.

[0038] (4) The angle type clamp, one loading and unloading assembly is arranged in each operation cavity, the extension spring on the loading and unloading plate of each loading and unloading assembly is in abutment with the inner wall surface of the operation cavity, the corresponding placing plate is extruded, the rubber plate can be effectively fixed, the replacement of the plane rubber plate and the U-shaped rubber plate is facilitated, so that the rebound performance of the plane rubber plate and the U-shaped rubber plate is prevented from being reduced due to aging, the color steel tile is prevented from being damaged, the protection intensity of the color steel tile is maintained, and a series of problems such as rain leakage caused by damage are avoided.

[0039] (5) The angle type clamp, each operation cavity is open at one transverse end and is closed at the other end, and a loading and unloading convex part is arranged on the side edge corresponding to the opening end of the operation cavity along the height direction of each loading and unloading plate, for closing the opening end, so that the inside of the operation cavity is prevented from being polluted by the outside, and the service life of the clamp is prolonged.

[0040] (6) The utility model discloses a corner type clamp, and the main clamping arm and the auxiliary clamping arm are fastened through the fastening assembly, so that the clamp is clamped stably and firmly, and simultaneously, the threaded sleeve is arranged in the sliding hole of the main clamping arm, and the guide arc plate is rotationally connected with the guide ring groove, when the fastening bolt connected with the threaded sleeve is rotated under the action of external force, the threaded sleeve is rotated together, the fastening bolt is prevented from loosening, and the threaded sleeve is separated from the threaded sleeve, so that the anti-loosening performance of the fastening bolt is improved.

[0041] (7) The utility model discloses a corner type clamp, and the end surface of the mounting plate connected with the external element is provided with the friction-increasing pattern, so that the friction area between the external element and the mounting plate is increased, and the stability of the external element mounted on the clamp is improved.

[0042] (8) The utility model discloses a corner type clamp, and the rebound performance of the two rubber plates is improved through the hollow design, and the protection of the color steel tile during installation is further improved.

[0043] (9) The utility model discloses a corner type clamp, and the end surface of the two rubber plate members connected with the color steel tile is provided with the suction disc, when the clamp clamps and installs the color steel tile, the suction disc arranged on the plane rubber plate and the U-shaped rubber plate will first contact and extrude the color steel tile, during the extrusion process, the air in the suction disc is discharged, so that the air pressure in the suction disc (namely between the contact surface of the suction disc and the color steel tile) is less than the atmospheric pressure, under the action of the atmospheric pressure, the suction disc is firmly adsorbed on the color steel tile, so that the connecting performance between the clamp and the color steel tile is improved. DRAWINGS

[0044] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0045] Figure 2 It is the front sectional view of the utility model;

[0046] Figure 3 It is the assembly and disassembly component structure schematic diagram of the utility model;

[0047] Figure 4 It is the installation component and fastening component sectional structure schematic diagram of the utility model;

[0048] Wherein, 100 - clamping assembly, 101 - main clamping arm, 102 - auxiliary clamping arm, 103 - connecting portion A, 104 - clamping portion A, 105 - connecting portion B, 106 - clamping portion B, 107 - operation cavity A, 108 - operation cavity B, 200 - protection assembly, 201 - placement plate, 202 - flat rubber plate, 203 - U-shaped rubber plate, 204 - suction cup, 300 - mounting plate, 301 - mounting groove, 302 - friction pattern, 400 - fastening assembly, 401 - fastening bolt, 402 - threaded sleeve, 403 - guide ring groove, 404 - guide arc plate, 405 - fastening port, 500 - mounting and dismounting assembly, 501 - mounting and dismounting plate, 502 - extension spring, 503 - mounting and dismounting protrusion. DETAILED DESCRIPTION

[0049] The utility model is described in detail below in combination with the drawings and examples.

[0050] Example 1

[0051] The embodiment provides a corner type clamp, as shown in the figure, which comprises a clamping assembly 100 and a protection assembly 200. Figure 1

[0052] The clamping assembly 100 comprises a main clamping arm 101 and an auxiliary clamping arm 102.

[0053] The main clamping arm 101 has a connecting portion A 103 and a clamping portion A 104.

[0054] The auxiliary clamping arm 102 has a connecting portion B 105 and a clamping portion B 106.

[0055] The top of the connecting portion A 103 is hinged to the top of the connecting portion B 105. The clamping portion A 104 and the clamping portion B 106 cooperate to clamp the protruding portion of the color steel tile. The clamping portion A 104 is a U-shaped structure, the open end of which faces the clamping portion B 106, and the opposite faces of the U-shaped structure are arranged in an up-down manner.

[0056] Each of the clamping portion A 104 and the clamping portion B 106 is provided with an operation cavity, which is operation cavity A 107 and operation cavity B 108 respectively. The operation cavity A 107 has a strip-shaped opening on the end face facing the clamping portion A 104, and the operation cavity B 108 has a strip-shaped opening on the end face facing the clamping portion B 106.

[0057] As shown in the figure, the protection assembly 200 comprises two placement plates 201, a flat rubber plate 202 and a U-shaped rubber plate 203. Figure 2

[0058] ​​Two placement plates 201 are respectively placed in the operation cavities A107 and B108 and are in sliding fit with the corresponding operation cavities; the end surface of each placement plate 201 is provided with a boss corresponding to the strip-shaped opening of the corresponding operation cavity, and the boss extends from the corresponding strip-shaped opening to be connected with the rubber plate; that is, the flat rubber plate 202 is located outside the operation cavity B108 and is fixedly connected with the boss of the placement plate 201 located in the operation cavity B108; the U-shaped rubber plate 203 is located outside the operation cavity A107 and is fixedly connected with the boss of the placement plate 201 located in the operation cavity A107. The open end of the U-shaped rubber plate 203 faces the flat rubber plate 202, and the two opposite surfaces of the U-shaped rubber plate 203 are arranged in an up-down manner.

[0059] When clamping, the convex part of the color steel tile is located between the flat rubber plate 202 and the U-shaped rubber plate 203, and the flat rubber plate 202 and the U-shaped rubber plate 203 convert the hard contact between the main clamping arm 101 and the color steel tile and the hard contact between the auxiliary clamping arm 102 and the color steel tile into soft contact, thereby reducing the damage of the color steel tile in the process of installing the clamp. At the same time, when the clamp has a tendency of up-down movement due to external vibration, the two opposite surfaces of the U-shaped rubber plate 203 arranged in an up-down manner protect the upper and lower ends of the convex part of the color steel tile, avoiding direct contact with the upper and lower wall surfaces of the clamping part A104.

[0060] As an example, the U-shaped rubber plate 203 and the flat rubber plate 202 are both in a hollow structure (that is, the surfaces of the flat rubber plate 202 and the U-shaped rubber plate 203 are both provided with a grid-shaped or respective holes or gaps), which increases the resilience of the flat rubber plate 202 and the U-shaped rubber plate 203 and further improves the protection of the color steel tile in the process of installing the angle speed clamp.

[0061] As an example, the end surfaces of the U-shaped rubber plate 203 and the flat rubber plate 202 in contact with the color steel tile are both provided with suction cups 204. When the clamp clamps and installs the color steel tile, the suction cups 204 provided on the flat rubber plate 202 and the U-shaped rubber plate 203 will first contact and be extruded with the color steel tile; during the extrusion process, the air in the suction cups 204 is discharged, so that the air pressure in the suction cups 204 (that is, between the contact surfaces of the suction cups 204 and the color steel tile) is less than the atmospheric pressure. Under the action of the atmospheric pressure, the suction cups 204 are firmly adsorbed on the color steel tile, thereby improving the connection performance between the clamp and the color steel tile.

[0062] As an example, the flat rubber plate 202 and the U-shaped rubber plate 203 are both made of ethylene propylene diene rubber material. Since the ethylene propylene diene rubber has good elasticity and resilience, it is suitable for occasions requiring buffering, shock absorption, sealing, etc.

[0063] Embodiment 2:

[0064] The embodiment provides a corner type clamp, and based on the corner type clamp in embodiment 1, further comprises two mounting and dismounting assemblies 500.

[0065] The operation cavity A 107 is open at one end and closed at the other end in the transverse direction, and the operation cavity B 108 is open at one end and closed at the other end in the transverse direction.

[0066] As shown in Figure 3 Each of the mounting and dismounting assemblies 500 comprises a mounting and dismounting plate 501 and a plurality of telescopic springs 502.

[0067] The mounting and dismounting plate 501 is uniformly provided with the telescopic springs 502 on one end face, and is provided with a mounting and dismounting protrusion 503 on the other end face. The mounting and dismounting protrusion 503 is located on the side corresponding to the opening end of the operation cavity (the operation cavity A 107 or the operation cavity B 108) and is arranged along the height direction of the side, and is used for closing the port. The end face of each mounting and dismounting plate 501 provided with the mounting and dismounting protrusion 503 is in abutment with the placement plate 201.

[0068] In the operation cavity A 107, the telescopic springs 502 on the mounting and dismounting plate 501 are in abutment with the inner wall surface of the operation cavity A 107 and press the placement plate 201; when it is needed to take out the placement plate 201 connected with the flat rubber plate 202, the mounting and dismounting plate 501 is pressed towards the inner wall surface of the operation cavity A 107, the pressing on the placement plate 201 is released, and the placement plate 201 is taken out from the opening end of the operation cavity A 107; in the operation cavity B 108, the telescopic springs 502 on the mounting and dismounting plate 501 are in abutment with the inner wall surface of the operation cavity A 108 and press the placement plate 201; when it is needed to take out the placement plate 201 connected with the U-shaped rubber plate 203, the mounting and dismounting plate 501 is pressed towards the inner wall surface of the operation cavity B 108, the pressing on the placement plate 201 is released, and the placement plate 201 is taken out from the opening end of the operation cavity B 108. That is, the mounting and dismounting assembly 500 makes the clamp convenient for replacement of the flat rubber plate 202 and the U-shaped rubber plate 203, so that the resilience performance of the flat rubber plate 202 and the U-shaped rubber plate 203 caused by aging is avoided, damage of the color steel tile is avoided, so that the protection strength of the color steel tile is maintained, and a series of problems such as rain leakage caused by damage is avoided. Meanwhile, the mounting and dismounting protrusion 503 can close the opening end of the operation cavity A 107 and the operation cavity B 108, so that foreign matters in the outside are avoided from entering the operation cavity A 107 and the operation cavity B 108, the inside of the operation cavity A 107 and the operation cavity B 108 is prevented from being polluted by the outside, and the service life of the clamp is prolonged. In the embodiment, the mounting and dismounting protrusion 503 is triangular in cross section, and material can be saved.

[0069] Embodiment 3:

[0070] The embodiment provides a corner type clamp, and is based on the corner type clamp in the embodiment 1, and further comprises a fastening assembly 400.

[0071] The fastening assembly 400 comprises a fastening bolt 401 and a threaded sleeve 402.

[0072] The connecting part A 103 and the connecting part B 105 are each provided with a through hole as a sliding hole, and the two sliding holes are coaxially arranged and used for mounting the fastening assembly 400.

[0073] The threaded sleeve 402 is arranged in the sliding hole on the main clamp arm 101, the fastening bolt 401 is screwed with the threaded sleeve 402 in the sliding hole of the connecting part A 103 through the sliding hole on the connecting part B 105, and the main clamp arm 101 and the auxiliary clamp arm 102 are locked and fixed through the self-locking performance of the threaded connection.

[0074] As an example, when the main clamp arm 101 and the auxiliary clamp arm 102 are fixed, the threaded sleeve 402 arranged at the end of the fastening port 405 (located outside the main clamp arm 101) is tightened and fixed through a tightening tool, so that the rotation of the fastening assembly is limited.

[0075] As an example, a guide ring groove 403 is arranged on the outer periphery of the sliding hole on the main clamp arm 101. One end (the end located inside the main clamp arm 102) of the threaded sleeve 402 is provided with a guide arc plate 404 along the circumferential direction, the guide arc plate 404 is in rotationally matched with the guide ring groove 403 (the guide ring groove 403 forms a guide for the guide arc plate 404), when the fastening bolt 401 rotates under the action of an external force, the threaded sleeve 402 will rotate together, so as to avoid the fastening bolt 401 from loosening and separating from the threaded sleeve 402, and further improve the anti-loosening performance of the fastening bolt 401. At this time, the main clamp arm 101 is a spliced structure, and the threaded sleeve 402 provided with the guide arc plate 404 can be smoothly arranged in the guide ring groove 403.

[0076] Embodiment 4:

[0077] The embodiment provides a corner type clamp, and is based on the corner type clamp in any one of the embodiments 1-3, and further comprises a mounting plate 300.

[0078] The mounting plate 300 is vertically fixed to the top of the connecting part B 105. The mounting plate is provided with a mounting square groove 301, so that the clamp is convenient for mounting external elements such as photovoltaic module guide rails. In the embodiment, the end surface of the mounting plate 300 connected with the external element is provided with a friction increasing pattern 302, the friction increasing pattern 302 can increase the friction area between the external element and the mounting plate 300, and further improve the stability of the external element mounted on the clamp.

[0079] To sum up, the above is only the preferred embodiment of the present application, and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A type of angle-seam clamp, characterized in that, include: Main clamping arm (101), auxiliary clamping arm (102) and protective assembly (200); The protective assembly (200) includes: two rubber plates; Two rubber plates are respectively installed in the clamping part A (104) of the main clamping arm (101) and the clamping part B (106) of the auxiliary clamping arm (102).

2. The angle-seam type clamp as described in claim 1, characterized in that, The two rubber sheets are: a flat rubber sheet (202) and a U-shaped rubber sheet (203); The flat rubber sheet (202) is mounted on the clamping part B (106) of the auxiliary clamping arm (102) via a placement plate (201); The U-shaped rubber plate (203) is placed on the clamping part A (104) of the main clamping arm (101) via another placement plate (201), and the open end of the U-shaped rubber plate (203) faces the flat rubber plate (202); the two opposite surfaces of the U-shaped rubber plate (203) are arranged vertically.

3. The angle-seam type clamp as described in claim 2, characterized in that, Each of the clamping part A (104) of the main clamping arm (101) and the clamping part B (106) of the auxiliary clamping arm (102) is provided with an operating cavity; A placement plate (201) is installed in each operating cavity, and the placement plate (201) slides in conjunction with the corresponding operating cavity; Each end face of the placement plate (201) is provided with a boss. The boss of the placement plate (201) in the operating cavity of the clamping part A (104) extends out of the operating cavity and is connected to the U-shaped rubber plate (203). The boss of the placement plate (201) in the operating cavity of the clamping part B (106) extends out of the operating cavity and connects to the flat rubber plate (202).

4. The angle-seam type clamp as described in claim 3, characterized in that, Also includes: Each of the operating cavities is provided with a loading and unloading assembly (500); The loading and unloading assembly (500) includes: a loading and unloading plate (501) and a plurality of telescopic springs (502) evenly distributed on one end face of the loading and unloading plate (501). The loading and unloading plate (501) is set inside the operating cavity. The telescopic spring (502) on the loading and unloading plate (501) abuts against the inner wall of the operating cavity and squeezes the corresponding placement plate (201).

5. The angle-seam type clamp as described in claim 4, characterized in that, Each operating chamber is open at one end and closed at the other. Each loading / unloading plate (501) has a loading / unloading protrusion (503) along its height direction on the side corresponding to the opening end of the operating cavity, which is used to close the opening at that end.

6. The angle-seam type clamp as described in claim 1, characterized in that, The main clamping arm (101) and the auxiliary clamping arm (102) are fastened together by a fastening assembly (400); The fastening assembly (400) includes: a fastening bolt (401) and a threaded sleeve (402) that engages with its threads. The connecting part A (103) of the main clamping arm (101) and the connecting part B (105) of the auxiliary clamping arm (102) are each provided with a sliding hole, and the two sliding holes are coaxially arranged; One end of the threaded sleeve (402) is provided with a guide arc plate (404) along its circumference; The main clamping arm (101) has a guide ring groove (403) on the outer periphery of the sliding hole. The threaded sleeve (402) is disposed in the sliding hole of the connecting part A (103), and the guide arc plate (404) is rotatably engaged with the guide ring groove (403); The fastening bolt (401) passes through the sliding hole of the connecting part B (105) and is threadedly connected to the threaded sleeve (402).

7. A type of angle-seam clamp as described in any one of claims 1-6, characterized in that, Also includes: mounting plate (300); The mounting plate (300) is vertically fixed to the top of the auxiliary clamping arm (102); The mounting plate (300) has mounting grooves on its surface for mounting external components.

8. The angle-seam type clamp as described in claim 7, characterized in that, The mounting plate (300) has friction-enhancing textures (302) on the end face that connects with external components.

9. A type of angle-seam clamp as described in any one of claims 1-6, characterized in that, Both of the rubber sheets have a hollow structure.

10. A type of angle-seam clamp as described in any one of claims 1-6, characterized in that, The two rubber sheet components are provided with suction cups (204) on the end faces that contact the color steel tile.