Broad bean feed liquid separation device

The broad bean liquid separation device controlled by a spiral mechanism and a float valve solves the problem of uneven separation of broad bean liquid, realizes efficient separation and recycling of broad bean liquid, and improves the accuracy of batching.

CN223602061UActive Publication Date: 2025-11-28CHENGDU CHUANYI MASCH CO LTD
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Patent Information

Application Number
CN202423048023.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

In existing technologies, the separation of broad bean feed liquid is uneven, resulting in inaccurate ingredient ratios and low feed liquid recycling rate.

Method used

A spiral mechanism is used to transport the broad bean liquid from the feeding hopper to the target height, and the liquid is separated by a water filtration structure and a spiral mechanism. A float valve is used to control the liquid level to achieve precise separation and recovery.

Benefits of technology

This improves the separation accuracy and recycling rate of broad bean feed liquid, ensuring the uniformity of ingredients and the efficient utilization of broad bean feed liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food processing, in particular to a broad bean feed liquid separation device. The device comprises a feeding structure, a material-liquid separation device and a liquid storage structure, one end of the material-liquid separation device extends into the feeding structure; a spiral mechanism for driving the broad beans to enter the material-liquid separation device through rotation is arranged in the material-liquid separation device, and a water filtering structure for enabling broad bean material liquid to flow into the liquid storage structure is arranged on the material-liquid separation device; the broad bean liquid separation device has the advantages that broad bean liquid and broad beans are efficiently separated, so that the content of the broad bean liquid of the separated broad beans is low, the accuracy of batching by using the broad beans subsequently is improved, and the recycling rate of the broad bean liquid is increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to food processing technical field, concretely relates to a broad bean liquid separation device. BACKGROUND

[0002] In the production process of the broad bean sauce, broad bean is the main raw material in the manufacturing process; in the process production, the high-quality broad bean sauce is made, and the accurate proportion of ingredients is very critical and indispensable in the manufacturing process; in order to realize accurate proportioning, the fermented broad bean sauce needs to be separated in the process production, and material and brine are added respectively, so as to adjust the accurate proportion of ingredients, but in the prior art, the material directly taken out from the fermentation tank is used for proportioning, and since the material taken out from the pool body by the grabbing hopper is not uniform in moisture, the proportion of the material liquid is also not uniform during proportioning.

[0003] Now the material directly taken out from the fermentation tank is used for proportioning, which leads to the uneven proportion of the material liquid during proportioning, because the material taken out from the pool body by the grabbing hopper is not uniform in moisture, so there is an urgent need for an equipment that can effectively separate the taken-out material liquid.

[0004] For example, a Chinese patent with the application number 201710407878.0 and the application date of June 2, 2017, the invention name is "water pollution separation system for automatically collecting waste residue", the technical scheme is: a water pollution separation system for automatically collecting waste residue, including a water pool for collecting cleaning liquid, also including a sewage outlet arranged on one side of the water pool for discharging sewage in the water pool, also including a water tank, also including a water spraying mechanism that can flush the pollutants in the water pool to the sewage outlet, also including a water pump that can pump water in the water tank to the water spraying mechanism, also including a motor for driving the water pump to work; also including a sewage recovery part, also including a conveying unit that can convey the pollutants flowing out of the sewage outlet to the sewage recovery part, also including a lower water outlet pipe and an inclined conveying pipeline, the conveying pipeline is provided with a pipeline pollution inlet communicated with the sewage outlet at the pollution inlet end, and the pollution discharge end of the conveying pipeline is connected with the sewage recovery part.

[0005] The above patent realizes the separation effect of waste residue and liquid, but the separation method of waste residue and liquid in the above patent is not thorough, a large amount of liquid is left on the waste residue, which reduces the recycling rate of the liquid. SUMMARY

[0006] In order to solve the problems existing in the prior art, the broad bean liquid separation device is used to separate the broad bean liquid from the feeding hopper to the target height by the spiral mechanism, and separate the broad bean liquid from the broad bean, so as to obtain the required low-moisture material.

[0007] In order to achieve the above technical effects, the technical scheme of the present application is as follows:

[0008] A broad bean liquid separation device, comprising a feeding structure, a liquid separation device and a liquid storage structure; one end of the liquid separation device extends to the inside of the feeding structure; the inside of the liquid separation device is provided with a spiral mechanism for driving broad beans into the liquid separation device through rotation, and a water filtering structure is formed on the liquid separation device to allow the broad bean liquid to flow into the liquid storage structure.

[0009] Further, the feeding structure is in the shape of a funnel with a larger upper port than a lower port, and a strip-shaped hollow is provided on one side of the feeding structure; one end of the liquid separation device is mounted on the strip-shaped hollow of the feeding structure.

[0010] Further, the liquid separation device further comprises a pipe, the spiral mechanism is arranged inside the pipe, and the water filtering structure is formed on the outer wall of the bottom end of the pipe; one side of the spiral mechanism at the bottom end of the liquid separation device faces the feeding structure; the spiral mechanism comprises a cylinder and a flow guide plate; the flow guide plate is arranged in a spiral manner on the surface of the cylinder.

[0011] Still further, the water filtering structure comprises a plurality of water filtering holes, the plurality of water filtering holes are arranged on the pipe, and the plurality of water filtering holes are located above the liquid storage structure; the diameter of the water filtering holes ranges from 2mm to 6mm, and the spacing between the water filtering holes ranges from 4mm to 6mm.

[0012] Further, the inside of the liquid storage structure is provided with a first floating ball valve, and the inside of the liquid storage structure below the first floating ball valve is provided with a second floating ball valve; the side of the liquid storage structure is provided with a water pumping port for keeping the liquid level of the broad bean liquid between the first floating ball valve and the second floating ball valve; the height of the water pumping port on the side of the liquid storage structure is flush with the height of the second floating ball valve on the side of the liquid storage structure.

[0013] Still further, the bottom of the side of the liquid storage structure is provided with a drainage port for completely discharging the broad bean liquid from the liquid storage structure.

[0014] Still further, the water pumping port of the liquid storage structure is connected to the output end of a water pump; the water pump is arranged beside the liquid storage structure; the liquid storage structure is a water tank.

[0015] Still further, a cleaning hole is formed on the pipe of the liquid separation device to facilitate cleaning of the inside of the pipe, and a discharge pipe is further arranged on the top end of the pipe to communicate with the inside of the pipe.

[0016] Further, the liquid separation device and the feeding structure are both supported and fixed by a rack; the upper part of the liquid separation device is fixed and supported by the top end of the rack; the rack is vertically placed on the ground, and the bottom of the rack is fixed to the ground.

[0017] Further, the top end of the feed liquid separation device is provided with a motor for driving the rotation of the screw mechanism.

[0018] According to the above technical scheme, the utility model has the beneficial effects as follows:

[0019] 1. The utility model discloses a feed liquid separation device and liquid storage structure, which can efficiently separate broad bean liquid from broad beans, so that the content of broad bean liquid in the separated broad beans is low, the accuracy of subsequent use of the broad beans for batching is improved, and the recycling rate of the broad bean liquid is improved.

[0020] 2. The utility model discloses a screw mechanism in the feed liquid separation device, which can bring the broad beans in the feed structure into the feed pipe of the feed liquid separation device through rotation, and separate the broad bean liquid from the broad beans through extrusion.

[0021] 3. The utility model discloses a plurality of water filtering holes arranged on the feed liquid separation device, so that the broad bean liquid can flow out of the water filtering holes and reach the water tank after the broad beans are separated from the broad bean liquid, which is simple in structure, convenient and fast, and can efficiently separate the broad beans from the broad bean liquid.

[0022] 4. The utility model discloses a first floating ball valve, a second floating ball valve and a water pump, which can control the water pump to start working when the liquid level in the water tank rises to the first floating ball valve, so as to prevent the broad bean liquid from overflowing the water tank, and can control the water pump to stop working when the liquid level in the water tank drops to the second floating ball valve, so as to prevent the water pump from idling due to the liquid level being lower than the water suction port, accurately control the separation of the broad beans from the broad bean liquid, and prevent the water pump from being damaged due to improper working conditions. DRAWINGS

[0023] Figure 1 is a schematic diagram of the three-dimensional structure of the utility model.

[0024] Figure 2 is a schematic diagram of the side view of the three-dimensional structure of the utility model.

[0025] Figure 3 is a schematic diagram of the partial perspective view of the utility model.

[0026] In the drawings: 1-feed pipe; 2-frame; 3-feed structure; 4-water tank; 5-drainage port; 6-screw mechanism; 7-water suction port; 8-first floating ball valve; 9-second floating ball valve; 10-cleaning hole; 11-motor; 12-water pump. DETAILED DESCRIPTION

[0027] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application.

[0028] Embodiment 1

[0029] As shown in Figure 1 and Figure 2 , a broad bean liquid separation device includes a feeding structure 3, a liquid separation device and a liquid storage structure; one end of the liquid separation device extends to the inside of the feeding structure 3, so as to facilitate the liquid separation device to obtain materials from the feeding structure 3; the feeding structure 3 can be rectangular, funnel-shaped or cylindrical, etc., and can store materials in a geometric shape, and the shape of the feeding structure 3 is not limited here; the inside of the liquid separation device is provided with a spiral mechanism 6 for driving broad beans into the liquid separation device by rotation, and the liquid separation device is provided with a water filtering structure for allowing broad bean liquid to flow into the liquid storage structure; the water filtering structure can be a water filtering hole or a water filtering tank with a filter screen; when the spiral mechanism 6 in the inside of the liquid separation device rotates to drive broad beans into the inside of the liquid separation device, the broad beans start to separate from the broad bean liquid; the liquid storage structure can be arranged below the water filtering structure of the liquid separation device, and when the broad bean liquid flows out of the water filtering structure, it directly flows into the liquid storage structure; the water filtering structure and the liquid storage structure can also be connected by a pipeline, and the broad bean liquid directly reaches the liquid storage structure through the pipeline.

[0030] Embodiment 2

[0031] As shown in Figure 1 and Figure 2 , a broad bean liquid separation device includes a feeding structure 3, a liquid separation device and a liquid storage structure; one end of the liquid separation device extends to the inside of the feeding structure 3, so as to facilitate the liquid separation device to obtain materials from the feeding structure 3; the inside of the liquid separation device is provided with a spiral mechanism 6 for driving broad beans into the liquid separation device by rotation, and the liquid separation device is provided with a water filtering structure for allowing broad bean liquid to flow into the liquid storage structure.

[0032] The feeding structure 3 is funnel-shaped with a larger upper port than a lower port, and a strip-shaped hollow is arranged on one side surface of the feeding structure 3; one end of the liquid separation device is installed on the strip-shaped hollow of the feeding structure 3; as shown in Figure 3As shown, since the strip-shaped hollows are arranged on the feeding structure 3, the broad bean liquid can flow into the liquid storage structure directly after flowing out of the filter water structure arranged on the liquid separation device; the filter water structure is a plurality of filter water holes, the plurality of filter water holes are arranged on the material pipe 1, and the plurality of filter water holes are located above the liquid storage structure; the aperture range of the filter water hole is 2mm-6mm, and the spacing between the filter water holes is 4mm-6mm; the aperture of the filter water hole is smaller than the size of the broad bean, so the aperture range of 2mm-6mm of the filter water hole is the most appropriate.

[0033] The liquid separation device further comprises a material pipe 1, the screw mechanism 6 is arranged inside the material pipe 1, and the filter water structure is arranged on the bottom end outer wall of the material pipe 1; the side of the bottom end screw mechanism 6 of the liquid separation device facing the feeding structure 3 is open, which is convenient for the material to enter the liquid separation device when the screw mechanism 6 rotates, and the side away from the feeding structure 3 is completely covered by the material pipe 1, which prevents the broad beans from falling into the liquid storage structure when the broad beans are transported; the screw mechanism 6 comprises a cylinder and a flow guide plate, and the flow guide plate is arranged on the surface of the cylinder in a spiral manner; the screw mechanism as a whole can be made of metal material, and the threaded flow guide plate is convenient for bringing the broad beans into the liquid separation device when rotating, so that the broad beans are transported from the bottom to the top of the liquid separation device, and the broad beans are extruded between the broad beans and the inner wall of the material pipe 1 at the same time, so that the broad beans and the broad bean liquid contained in the broad beans are separated.

[0034] As shown in the drawings, Figure 3 The inside of the liquid storage structure is provided with a first floating ball valve 8, and the inside of the liquid storage structure above the first floating ball valve 8 is provided with a second floating ball valve 9; the side of the liquid storage structure is provided with a water pumping port 7 for keeping the liquid level of the broad bean liquid between the first floating ball valve 8 and the second floating ball valve 9; the water pumping port 7 penetrates the side of the liquid storage structure; the height of the water pumping port 7 on the side of the liquid storage structure is flush with the height of the second floating ball valve 9 on the side of the liquid storage structure; the water pumping port 7 of the liquid storage structure is connected with the output end of a water pumping pump 12; the water pumping pump 12 is arranged beside the liquid storage structure; the liquid storage structure is a water tank 4; the liquid separation device starts to work, and the broad bean liquid continuously flows into the liquid storage structure from the filter water holes; the liquid level in the liquid storage structure is observed to adjust and control the liquid level between the first floating ball valve 8 and the second floating ball valve 9; when the liquid level reaches the first floating ball valve 8, in order to prevent the broad bean liquid from overflowing, the water pumping pump 12 is opened at this time, and the water pumping port 7 starts to pump water; when the water pumping port 7 continuously pumps water, the liquid level drops to the second floating ball valve 9, and the water pumping pump 12 is closed, so as to prevent the water pumping pump 12 from continuing to work and idling when the liquid level is too low, which causes the water pumping pump 12 to be damaged.

[0035] The bottom of the side of the liquid storage structure is provided with a drain port 5 for completely draining the liquid from the liquid storage structure; the drain port 5 is in a normally closed state when the device is separating the beans from the bean liquid; after the liquid separation device is stopped and all the beans are separated from the bean liquid, the remaining bean liquid in the liquid storage structure cannot be completely drained through the drain port 5, the remaining bean liquid is completely drained by opening the drain port 5, so that the bean liquid can be used or recycled in other processes, and the waste of the bean liquid is avoided.

[0036] The liquid separation device is provided with a cleaning hole 10 for cleaning the inside of the material pipe 1, and the top end of the material pipe 1 is provided with a discharge pipe 1 in communication with the inside of the material pipe 1; the cleaning hole 10 can be arranged at any position of the material pipe 1, and when the cleaning hole 10 is arranged at the top, middle or bottom of the material pipe 1, the cleaning liquid can flow out from the discharge pipe 1 at the top of the material pipe 1 and the bottom of the material pipe 1, and the position of the cleaning hole 10 is not limited; the discharge pipe 1 can extend to a direction perpendicular to the ground, and a structure for storing materials is arranged below; or the discharge pipe 1 is directly connected to a pipeline, and the pipeline is connected to the next process or a material storage structure, so that the beans can be discharged from the material pipe 1 after being separated from the bean liquid.

[0037] The liquid separation device and the feeding structure 3 are supported and fixed by the rack 2; the upper part of the liquid separation device is fixed and supported by the top end of the rack 2; the rack 2 is vertically arranged on the ground, and the bottom of the rack 2 is fixed to the ground; the top end of the liquid separation device is provided with a motor 11 for driving the rotation of the screw mechanism 6.

[0038] Example 3

[0039] Based on the basis of example 2, the working principle of the utility model is that the beans with bean liquid are put into the feeding structure 3, the motor 11 at the top of the liquid separation device is started, the motor 11 drives the rotation of the screw mechanism 6, the screw mechanism 6 rotates and carries the beans into the material pipe 1 of the liquid separation device, the beans are continuously transported from the bottom of the material pipe 1 to the top of the material pipe 1, the beans are extruded by the guide plate on the screw mechanism 6 and the inner wall of the material pipe 1, the beans are separated from the bean liquid, the bean liquid flows into the liquid storage structure through the water filter hole, the liquid level of the bean liquid in the liquid storage structure is controlled between the first floating ball valve 8 and the second floating ball valve 9 by the water pump 12 and the water suction port 7, the separated beans are discharged from the discharge pipe 1 at the top of the material pipe 1, when all the beans are discharged from the top discharge pipe 1, the beans are also separated from the bean liquid, at this time, the drain port 5 of the liquid storage structure is opened to drain the remaining bean liquid, and the cleaning liquid is injected into the cleaning hole 10 on the material pipe 1 to clean the inside of the liquid separation device.

[0040] The above description is for the preferred embodiments of the present application, but the embodiments are not intended to limit the patent application scope of the present application, and any equivalent changes or modifications made under the technical spirit of the present application should be included in the patent application scope of the present application.

Claims

1. A faba bean slurry separation apparatus, characterized by: The utility model provides a kind of bean liquid separation device, including feed structure (3), liquid separation device and liquid storage structure;The one end of the liquid separation device extends to the inside of feed structure (3);The inside of the liquid separation device is provided with screw mechanism (6) by rotating and driving broad bean into liquid separation device, and filter water structure is opened in the liquid separation device, so that broad bean liquid flows into liquid storage structure;The side of feed structure (3) is provided with strip hollow;The one end of the liquid separation device is installed on the strip hollow of feed structure (3);The liquid separation device further includes tube (1), screw mechanism (6) is arranged in the inside of tube (1), and filter water structure is opened in the bottom end outer wall of tube (1);The bottom end screw mechanism (6) of the liquid separation device is open to the side of feed structure (3);The screw mechanism (6) includes cylinder and guide plate;The guide plate is spirally arranged on the surface of cylinder.

2. The broad bean slurry separating device according to claim 1, characterized in that: The feed structure (3) is funnel type shape with upper port larger than lower port.

3. The broad bean slurry separating apparatus according to claim 2, characterized in that: The filter water structure is a plurality of filter water holes, and the plurality of filter water holes are arranged on the tube (1), and the plurality of filter water holes are located above the liquid storage structure;The pore size of the filter water hole is 2mm-6mm, and the spacing between the filter water holes is 4mm-6mm.

4. The broad bean slurry separating apparatus according to claim 1, characterized in that: The inside of the liquid storage structure is provided with a first floating ball valve (8), and a second floating ball valve (9) is arranged on the inside of the liquid storage structure below the first floating ball valve (8);The side of the liquid storage structure is provided with a water pumping port (7) for keeping the broad bean liquid level between the first floating ball valve (8) and the second floating ball valve (9);The height of the water pumping port (7) on the side of the liquid storage structure is flush with the height of the second floating ball valve (9) on the side of the liquid storage structure.

5. A broad bean slurry separation apparatus according to claim 4, characterised in that: The bottom of the side of the liquid storage structure is provided with a drain port (5) for completely discharging broad bean liquid from the liquid storage structure.

6. The broad bean slurry separating device according to claim 4, characterized in that: The water pumping port (7) of the liquid storage structure is connected with the output end of a water pumping pump (12);The water pumping pump (12) is arranged beside the liquid storage structure;The liquid storage structure is a water tank (4).

7. The broad bean slurry separating device according to claim 2, characterized in that: A cleaning hole (10) is opened in the tube (1) of the liquid separation device for easy cleaning of the inside of the tube (1), and a discharge tube (1) is further arranged on the top end of the tube (1) and communicates with the inside of the tube (1).

8. The broad bean slurry separating device according to claim 1, characterized in that: The liquid separation device and the feed structure (3) are supported and fixed by a rack (2);The upper part of the liquid separation device is fixed and supported by the top end of the rack (2);The rack (2) is vertically placed on the ground, and the bottom of the rack (2) is fixed to the ground.

9. The broad bean slurry separating device according to claim 1, characterized in that: A motor (11) is arranged at the top end of the liquid separation device for driving the rotation of the screw mechanism (6).

Citation Information

Patent Citations

  • A water-sewage separation system for automatically collecting waste residue

    CN107030075B