Retarder stirring and mixing equipment for sea sand concrete preparation
By designing an automatically controlled mixing and blending device, the problems of manual operation and uncontrollable speed during material discharge in existing equipment have been solved. This has enabled efficient mixing and automatic discharge of retarder in the preparation of sea sand concrete, thus improving the automation level of the equipment.
Patent Information
- Application Number
- CN202422117998.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Existing retarder mixing equipment requires manual operation during material discharge, and the speed cannot be controlled or automatically shut off, resulting in low mixing efficiency and failing to meet the requirements for preparing sea sand concrete.
A mixing device comprising a conical mixing drum, a mixing mechanism, a drive motor, and a discharge mechanism was designed. The drive motor controls the synchronous operation of the mixing and discharge mechanisms to achieve automatic control of discharge and shutdown. The telescopic components and the motor reversal are used to realize the lifting and rotation of the spiral pusher blades, thereby improving the mixing efficiency.
The automated discharge control of retarder was achieved, which improved the flexibility and efficiency of the mixing equipment and met the requirements for the preparation of sea sand concrete.
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Figure CN223602434U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of stirring, and specifically relates to a retarder stirring and mixing equipment for sea sand concrete preparation. BACKGROUND
[0002] Because seawater contains a large amount of sodium chloride, magnesium chloride, magnesium sulfate and other salts, the above-mentioned salts are also wrapped in sea sand. When directly using untreated seawater and sea sand to mix concrete, it often leads to a series of problems such as a large advance in concrete setting time and a too fast loss of slump, which cannot meet the construction requirements. To solve the above-mentioned problems, the prior art uses the retarding and water-reducing components of the retarder to improve the problems of too fast setting and poor dispersion caused by directly using seawater and sea sand, and uses small molecules of sacrificial agents to slow down the too fast loss of concrete slump over time, effectively improving the situation that the fresh performance does not meet the requirements during the application of seawater and off-shore materials.
[0003] At present, in the actual production and processing process of the retarder, in order to ensure uniform mixing of the materials and improve the production quality, a stirring mechanism is used to stir the raw materials. The retarder that has been fully stirred and mixed is generally discharged through the bottom material port. However, the current retarder stirring and mixing equipment needs to manually open the material port when discharging. For example, a concrete retarder production stirring machine disclosed in Publication No. CN219333876U includes a stirring box (1), which is characterized in that a pretreatment box (2) is connected to the top of the stirring box (1), a sorting assembly (8) is fixedly installed through the left side of the inner cavity of the pretreatment box (2), a crushing assembly (7) is fixedly installed through the right side of the inner cavity of the pretreatment box (2), a protective sleeve (6) is welded at the center of the inner cavity of the pretreatment box (2), a stirring assembly (5) is arranged through the inner cavity of the stirring box (1), and a discharge valve (3) is connected to the bottom of the inner cavity of the stirring box (1). The above-mentioned concrete retarder production stirring machine relies on the discharge mode of the weight of the retarder itself. At the same time, the discharge speed cannot be controlled, and the material port cannot be automatically controlled to close. For example, a concrete retarder mixing equipment disclosed in Publication No. CN220940468U includes a mixing cylinder, a support is fixedly installed outside the mixing cylinder, a servo motor is installed on the support, a rotating shaft is fixedly connected to the output end of the servo motor, and a cleaning structure is arranged outside the rotating shaft. The concrete retarder mixing equipment sets a sliding extension rod on the stirring rod of the original retarder mixing equipment, sets a scraper on the end of the extension rod, and enables the extension rod to conveniently drive the scraper to extend and adhere to the inner wall of the mixing cylinder. Therefore, the present application proposes a retarder stirring and mixing equipment that can automatically control discharge and automatically close. SUMMARY
[0004] The utility model discloses a kind of retarder mixing and mixing equipment for sea sand concrete preparation, to solve the above problems.
[0005] The utility model provides a kind of retarder mixing and mixing equipment for sea sand concrete preparation, comprising:
[0006] Conical mixing drum is provided with feed inlet and discharge pipe on conical mixing drum;
[0007] Stirring mechanism, rotation is located in conical mixing drum;
[0008] Driving motor, located on the upper end of conical mixing drum and is transmission connection with stirring mechanism;
[0009] Discharge mechanism, located in conical mixing drum, discharge mechanism and the rotating tube sliding connection of stirring mechanism, to make rotating tube can drive discharge mechanism rotate in conical mixing drum;
[0010] Discharge pipe is communicated with guide pipe, spiral pushing leaf on discharge mechanism rotates in guide pipe, and discharge mechanism is provided with telescopic component for sliding to make guide pipe and discharge pipe be communicated with spiral pushing leaf.
[0011] Feed inlet is two, two feed inlets are respectively located in the top of conical mixing drum both ends, and feed inlet is provided with hopper.
[0012] It further includes supporting leg, and supporting leg is fixedly arranged on conical mixing drum along the circumference.
[0013] Preferably, stirring mechanism further includes stirring shaft, stirring rod and gear disc, rotating tube is horizontally connected with crossbeam, stirring shaft rotation is arranged at the end of crossbeam, and stirring rod is evenly arranged on stirring shaft along the circumference and axial direction;The end of stirring shaft is provided with rotation gear, and gear disc is fixedly arranged in the top of conical mixing drum, and rotation gear is engaged transmission with gear disc;Driving motor is transmission connection with rotating tube through speed reducer or shaft coupling.
[0014] Preferably, discharge mechanism further includes sleeve and slide rod, sleeve is connected to the lower end of spiral pushing leaf, telescopic component is fixedly arranged at the end of guide pipe, and the output end of telescopic component is rotationally connected with sleeve;Slide rod is connected to the upper end of spiral pushing leaf, and slide rod is slidingly connected with rotating tube. Spring is arranged in rotating tube, and the end of spring is abutted with the upper end of slide rod. The inner wall of rotating tube is provided with limiting protrusion along the axial direction, and the outer wall of slide rod is provided with limiting groove along the axial direction, and limiting protrusion is slidingly located in limiting groove. Telescopic component is electric push rod or pneumatic push rod.
[0015] Compared with prior art, it has the following beneficial effects:
[0016] By setting stirring mechanism and discharging mechanism in the conical stirring barrel, and by driving motor to synchronously control the stirring mechanism and the discharging mechanism, when it is needed to stir the raw materials in the conical stirring barrel, the driving motor is driven to rotate the stirring rod and the stirring scraper in the conical stirring barrel, at this time, the spiral pushing blade as the stirring pushing mechanism can turn over the raw materials in the middle of the bottom of the conical stirring barrel from bottom to top, effectively improving the stirring and mixing efficiency; when it is needed to discharge the retarder mixed in the conical stirring barrel, the telescopic part pulls down the spiral pushing blade to make the through pipe and the discharging pipe communicate, at this time, the driving motor is reversed to drive the spiral pushing blade to rotate reversely to discharge the mixed retarder in the conical stirring barrel, the lifting height and the rotating speed of the spiral pushing blade are controlled through the telescopic part and the reverse rotation of the driving motor, so that the mixed retarder is automatically controlled and discharged and automatically closed, effectively improving the flexibility of the mixing equipment. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are only preferred embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor.
[0018] Figure 1 It is the internal schematic diagram of the mixing equipment of the present application.
[0019] Figure 2 It is the A partial enlarged schematic view of the present application. Figure 1
[0020] Figure 3 It is the schematic diagram of the mixing equipment of the present application.
[0021] Figure 4 It is the schematic diagram of the discharging mechanism of the present application. Figure 1
[0022] Figure 5 It is the schematic diagram of the discharging mechanism of the present application. Figure 2
[0023] Figure 6 It is the schematic diagram of the conical stirring barrel after the discharging mechanism is removed of the present application.
[0024] Figure 7 It is the A partial enlarged schematic view of the present application. Figure 6
[0025] In the diagram: 1-Conical mixing drum; 11-Inlet; 12-Discharge pipe; 2-Mixing mechanism; 21-Rotating pipe; 211-Limiting protrusion; 22-Mixing shaft; 23-Mixing rod; 24-Gear disc; 25-Rotating gear; 26-Mixing scraper; 27-Crossbeam; 3-Drive motor; 4-Discharge mechanism; 41-Spiral pusher blade; 42-Telescopic component; 43-Sleeve; 44-Slide rod; 441-Limiting groove; 45-Spring; 5-Conductor pipe; 6-Hopper. Detailed Implementation
[0026] To better understand the structure, functional features, and advantages of this utility model, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings:
[0027] Example:
[0028] like Figures 1 to 7 As shown, this utility model provides a mixing and stirring device for a retarder used in the preparation of sea sand concrete, comprising:
[0029] The conical mixing drum 1 is provided with a feed inlet 11 for feeding raw materials and a discharge pipe 12 for discharging raw materials after they have been fully mixed to form a retarder.
[0030] The stirring mechanism 2 is rotatably disposed inside the conical stirring drum 1 to rotate and stir the raw materials inside the conical stirring drum 1;
[0031] A drive motor 3 is located at the upper end of the conical mixing drum 1 and is connected to the stirring mechanism 2 for driving the stirring mechanism 2 to rotate inside the conical mixing drum 1 to stir the raw materials inside.
[0032] The discharge mechanism 4 is located inside the conical mixing drum 1. The discharge mechanism 4 is slidably connected to the rotating tube 21 of the mixing mechanism 2, so that the rotating tube 21 can drive the discharge mechanism 4 to rotate inside the conical mixing drum 1.
[0033] The discharge pipe 12 is connected to the guide pipe 5. The spiral pusher blade 41 on the discharge mechanism 4 is rotatably located inside the guide pipe 5. The discharge mechanism 4 is provided with a telescopic component 42 for pushing the spiral pusher blade 41 to slide so that the guide pipe 5 is connected to the discharge pipe 12, so as to control the lifting and lowering movement of the spiral pusher blade 41 through the telescopic component 42.
[0034] There are two feed inlets 11, which are respectively located at the top two ends of the conical mixing drum 1. A hopper 6 is provided on the feed inlet 11 to increase the feeding area, and multiple raw materials can be fed at the same time by setting two feed inlets 11.
[0035] It also includes support legs, which are evenly distributed and fixed on the conical mixing cylinder 1 along the circumference. There are three or four support legs.
[0036] As another embodiment of the present application, as shown in Figure 2 The stirring mechanism 2 of the present application further comprises a stirring shaft 22, stirring rods 23 and a gear disc 24. The rotating tube 21 is horizontally connected with a cross beam 27, the stirring shaft 22 is rotatably arranged at the end of the cross beam 27, and the stirring rods 23 are arranged on the stirring shaft 22 in both circumferential and axial directions. The end of the stirring shaft 22 is provided with a self-rotating gear 25, and the gear disc 24 is fixedly arranged at the top of the conical stirring drum 1. The self-rotating gear 25 is in meshing transmission with the gear disc 24, so that the stirring shaft 22 drives the stirring rods 23 to rotate in the circumferential direction in the conical stirring drum 1, and at the same time, the end of the cross beam 27 can also rotate, thereby effectively improving the mixing efficiency of the raw materials in the conical stirring drum 1.
[0037] The driving motor 3 is in transmission connection with the rotating tube 21 through a speed reducer or a shaft coupling. The driving motor 3 is a motor capable of forward and reverse rotation, and the working of the spiral pushing blade 41 is controlled by forward and reverse rotation. Specifically, the driving motor 3 is fixed on the upper part of the conical stirring drum 1 through a support.
[0038] Referring to Figure 2 The stirring mechanism 2 of the present application further comprises a stirring scraper 26, which is connected with the rotating tube 21 through a connecting rod. The stirring scraper 26 is parallel to the conical stirring drum 1 and is attached to the inner wall of the conical stirring drum 1 to stir the raw materials on the inner wall of the conical stirring drum 1 while hanging out, which can effectively prevent the problem of adhesion of the inner wall of the conical stirring drum 1.
[0039] As another embodiment of the present application, as shown in Figure 4 and Figure 5 The discharging mechanism 4 of the present application further comprises a sleeve 43 and a sliding rod 44. The sleeve 43 is connected to the lower end of the spiral pushing blade 41, the telescopic component 42 is fixedly arranged at the end of the through pipe 5, and the output end of the telescopic component 42 is in rotational connection with the sleeve 43. The sliding rod 44 is connected to the upper end of the spiral pushing blade 41, and the sliding rod 44 is in sliding connection with the rotating tube 21.
[0040] Referring to Figure 4 The rotating tube 21 is provided with a spring 45, and the end of the spring 45 is in abutment with the upper end of the sliding rod 44 to improve the stability of the sliding rod 44.
[0041] Referring to Figure 5 and Figure 7 The inner wall of the rotating tube 21 is provided with a limiting protrusion 211 in the axial direction, and the outer wall of the sliding rod 44 is provided with a limiting recess 441 in the axial direction. The limiting protrusion 211 is slidingly arranged in the limiting recess 441, so that the rotating tube 21 can drive the spiral pushing blade 41 to rotate synchronously by arranging the limiting protrusion 211 and the limiting recess 441, and the sliding and lifting height of the spiral pushing blade 41 on the rotating tube 21 can be controlled by the telescopic component 42 to realize the closing and opening of the discharging pipe 12.
[0042] Referring to Figure 5 The telescopic part 42 of the present application is an electric push rod or a pneumatic push rod.
[0043] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Any person skilled in the art can make many possible changes and modifications to the technical scheme of the present application, or modify it into equivalent embodiments with equivalent changes, without departing from the scope of the technical scheme of the present application. Therefore, any modification, equivalent change and modification made to the above embodiments according to the technical scheme of the present application, without departing from the content of the technical scheme of the present application, all belong to the protection scope of the technical scheme.
Claims
1. A retarder mixing apparatus for sea sand concrete preparation, characterized in that, The utility model provides a kind of cone-shaped stirring barrel (1) is provided with feed inlet (11) and discharge pipe (12) on the cone-shaped stirring barrel (1);Stirring mechanism (2) is rotationally arranged in the cone-shaped stirring barrel (1);Driving motor (3) is arranged on the upper end of the cone-shaped stirring barrel (1) and is transmission connection with the stirring mechanism (2);Discharge mechanism (4) is arranged in the cone-shaped stirring barrel (1), and the discharge mechanism (4) is slidingly connected with the rotating pipe (21) of the stirring mechanism (2), so that the rotating pipe (21) can drive the discharge mechanism (4) to rotate in the cone-shaped stirring barrel (1);The discharge pipe (12) is communicated with the guide pipe (5), and the spiral pushing blade (41) on the discharge mechanism (4) rotates in the guide pipe (5), and the discharge mechanism (4) is provided with telescopic component (42) for sliding the spiral pushing blade (41) to make the guide pipe (5) and the discharge pipe (12) communicate. The stirring mechanism (2) further includes stirring shaft (22), stirring rod (23) and gear disc (24), the rotating pipe (21) is horizontally connected with crossbeam (27), the stirring shaft (22) is rotationally arranged on the end of the crossbeam (27), the stirring rod (23) is arranged on the stirring shaft (22) along the circumferential and axial direction;The end of the stirring shaft (22) is provided with a self-rotating gear (25), the gear disc (24) is fixedly arranged in the top of the cone-shaped stirring barrel (1), and the self-rotating gear (25) is meshed with the gear disc (24) and is driven;The driving motor (3) is transmission connection with the rotating pipe (21) through speed reducer or shaft coupling. It further includes stirring scraper (26), and the stirring scraper (26) is connected with the rotating pipe (21) through connecting rod, and the stirring scraper (26) is parallel with the cone-shaped stirring barrel (1). The discharge mechanism (4) further includes sleeve (43) and slide rod (44), the sleeve (43) is connected to the lower end of the spiral pushing blade (41), the telescopic component (42) is fixedly arranged on the end of the guide pipe (5), and the output end of the telescopic component (42) is rotationally connected with the sleeve (43);The slide rod (44) is connected to the upper end of the spiral pushing blade (41), and the slide rod (44) is slidingly connected with the rotating pipe (21). The rotating pipe (21) is provided with spring (45), and the end of the spring (45) is abutted with the upper end of the slide rod (44). The inner wall of the rotating pipe (21) is provided with limiting protrusion (211) along the axial direction, and the outer wall of the slide rod (44) is provided with limiting groove (441) along the axial direction, and the limiting protrusion (211) is slidingly arranged in the limiting groove (441).
2. The retarder mixing apparatus for sea sand concrete preparation according to claim 1, wherein The telescopic component (42) is electric push rod or pneumatic push rod.
3. The retarder mixing apparatus for sea sand concrete preparation according to claim 2, wherein The feed inlet (11) is two, and the two feed inlets (11) are respectively arranged at the two ends of the top of the cone-shaped stirring barrel (1), and the feed inlet (11) is provided with hopper (6).
4. The retarder mixing apparatus for sea sand concrete preparation according to claim 1, wherein It further includes support, and the support is fixedly arranged on the cone-shaped stirring barrel (1) along the circumferential direction.
5. The retarder mixing apparatus for sea sand concrete preparation according to claim 4, wherein 6. The retarder mixing apparatus for sea sand concrete preparation according to claim 4, wherein 7. The retarder mixing apparatus for sea sand concrete preparation according to claim 4, wherein 8. The retarder mixing apparatus for sea sand concrete preparation according to claim 1, wherein 9. The retarder mixing apparatus for sea sand concrete preparation according to claim 1, wherein
Citation Information
Patent Citations
Mixer for producing concrete retarder
CN219333876U
A concrete retarder mixing device
CN220940468U