Intelligent batching and mixing system for smoke dust of intensified reduction furnace
By designing an automated weighing device and stirring rod system, the problems of manual feeding and weighing in the existing system were solved, realizing automated material weighing and mixing, and improving work efficiency.
Patent Information
- Application Number
- CN202423218189.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing intelligent batching and mixing systems require manual feeding and weighing by staff, resulting in a long feeding process and inconvenience.
An intelligent batching and mixing system for enhanced reduction furnace flue gas was designed. It utilizes components such as a weighing device, a bearing box, a solenoid valve, and a stirring rod to achieve automatic weighing and mixing of materials. The system uses a motor to drive a threaded rod and a threaded block to quantitatively add and mix the materials.
The automated material weighing and mixing process reduces manual operation time and improves work efficiency.
Smart Images

Figure CN223602457U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of enhanced reduction furnace flue dust processing technology, in particular to enhanced reduction furnace flue dust intelligent batching and mixing system. BACKGROUND
[0002] When carrying out metal reduction processing, it is necessary to assist the reaction of the reduction flue dust in the reduction furnace, and the reduction flue dust usually needs to be mixed for processing.
[0003] The existing intelligent batching and mixing system needs to be manually added by the staff, and the staff needs to manually weigh during the adding process, which takes a long time for the weighing process and the adding process, and is inconvenient for people to use. In order to solve the above technical problems, we design the enhanced reduction furnace flue dust intelligent batching and mixing system. UTILITY MODEL CONTENTS
[0004] The utility model discloses a kind of enhanced reduction furnace flue dust intelligent batching and mixing systems, with the advantage of convenient weighing, solve the existing intelligent batching and mixing system, need staff to manually add, staff needs to manually weigh during the adding process, which takes a long time for the weighing process and the adding process, and is inconvenient for people to use Problem.
[0005] To achieve the above object, the utility model provides the following technical scheme: enhanced reduction furnace flue dust intelligent batching and mixing system, including bottom plate, the top of the bottom plate is provided with driving assembly, the driving assembly includes first threaded block, the top of the bottom plate is connected with mixing barrel by bolt, the top of the mixing barrel is provided with cover plate, the top of the cover plate is connected with second motor by bolt, the transmission shaft of second motor is fixedly provided with stirring rod, the front side of the first threaded block is provided with load component, the load component includes fixed plate, the front side of the fixed plate is connected with positioning plate by bolt, the opposite side of the positioning plate is rotatably connected with second threaded rod, the surface of the second threaded rod is threadedly provided with second threaded block, the surface of the second threaded block is connected with movable plate by bolt, the top of the movable plate is connected with mounting column by bolt, the top of the mounting column is connected with weigher by bolt, the top of the weigher is connected with bearing box by bolt, the bottom of the bearing box is communicated with second electromagnetic valve, the top of the movable plate is provided with guide chute, the surface of the positioning plate is connected with third motor by bolt.
[0006] Preferably, the driving assembly includes a fixed frame, the bottom of the fixed frame is connected with the bottom plate by a bolt, the top of the fixed frame is connected with a first motor by a bolt, the transmission shaft of the first motor is fixedly provided with a first threaded rod, the surface of the first threaded rod is threadedly connected with the first threaded block, and the front side of the first threaded block is connected with the cover plate by a bolt.
[0007] Preferably, the top of the bottom plate is bolted with a first guide rod, and the surface of the first guide rod is slidably connected with a first threaded block.
[0008] Preferably, the rear side of the fixed plate is welded with the first threaded block, the top of the fixed plate is bolted with a material containing box, and the bottom of the material containing box is communicated with a first electromagnetic valve.
[0009] Preferably, the top of the material containing box is communicated with a feeding pipe, and the top of the feeding pipe is threadedly sleeved with a first pipe cover.
[0010] Preferably, the front side of the fixed plate is welded with a supporting plate, and the top of the supporting plate is bolted with the material containing box.
[0011] Preferably, the opposite side of the positioning plate is bolted with a second guide rod, the surface of the second guide rod is slidably connected with a second threaded block, the right side of the mixing barrel is communicated with a discharging pipe, and the right side of the discharging pipe is threadedly sleeved with a second pipe cover.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] The utility model discloses a third motor's transmission shaft drives second screw rod to rotate, drives second screw block, movable plate, mounting post, weigher, bearing box, second electromagnetic valve and guide hopper to do horizontal motion through second screw rod, adjusts the position of bearing box, moves bearing box to the bottom of material containing box that contains the material that needs to add, then through control first electromagnetic valve opens, adds the material that needs to add in bearing box, and the material in bearing box is weighed through weigher, and after weighing a certain amount, corresponding first electromagnetic valve is closed, then the material in bearing box is passed into guide hopper through second electromagnetic valve, and the material in guide hopper is added into mixing barrel through pipeline, and the transmission shaft of second motor drives stirring rod to rotate, and the material in mixing barrel is mixed through stirring rod.
[0014] The utility model discloses a third motor's transmission shaft drives second screw rod to rotate, drives second screw block, movable plate, mounting post, weigher, bearing box, second electromagnetic valve and guide hopper to do horizontal motion through second screw rod, adjusts the position of bearing box, moves bearing box to the bottom of material containing box that contains the material that needs to add, then through control first electromagnetic valve opens, adds the material that needs to add in bearing box, and the material in bearing box is weighed through weigher, and after weighing a certain amount, corresponding first electromagnetic valve is closed, then the material in bearing box is passed into guide hopper through second electromagnetic valve, and the material in guide hopper is added into mixing barrel through pipeline, and the transmission shaft of second motor drives stirring rod to rotate, and the material in mixing barrel is mixed through stirring rod. ACCURACY OF DRAWINGS
[0015] Figure 1 It is the utility model structure axle side view;
[0016] Figure 2 It is the utility model bottom plate and stirring rod's perspective view;
[0017] Figure 3 It is the perspective view of the fixed plate and the first electromagnetic valve of the utility model;
[0018] Figure 4 It is the perspective view of the positioning plate and the material guide hopper of the utility model.
[0019] In the drawing: 1, bottom plate; 2, fixed frame; 3, first motor; 4, first threaded rod; 5, first threaded block; 6, mixing bucket; 7, cover plate; 8, second motor; 9, stirring rod; 10, fixed plate; 11, material containing box; 12, first electromagnetic valve; 13, positioning plate; 14, second threaded rod; 15, third motor; 16, second threaded block; 17, movable plate; 18, mounting column; 19, weighter; 20, bearing box; 21, second electromagnetic valve; 22, material guide hopper; 23, driving assembly; 24, material carrying assembly. DETAILED DESCRIPTION
[0020] Please refer to Figures 1-4 Intelligent dosing and mixing system for reinforcing reduction furnace flue dust, comprising a bottom plate 1, the top of the bottom plate 1 is provided with a driving assembly 23, the driving assembly 23 comprises a first threaded block 5, the top of the bottom plate 1 is connected with a mixing bucket 6 through bolts, the top of the mixing bucket 6 is provided with a cover plate 7, the top of the cover plate 7 is connected with a second motor 8 through bolts, the transmission shaft of the second motor 8 is fixedly sleeved with a stirring rod 9, the front side of the first threaded block 5 is provided with a material carrying assembly 24, the material carrying assembly 24 comprises a fixed plate 10, the front side of the fixed plate 10 is connected with a positioning plate 13 through bolts, the side opposite to the positioning plate 13 is rotatably connected with a second threaded rod 14, the surface of the second threaded rod 14 is threadedly sleeved with a second threaded block 16, the surface of the second threaded block 16 is connected with a movable plate 17 through bolts, the top of the movable plate 17 is connected with a mounting column 18 through bolts, the top of the mounting column 18 is connected with a weighter 19 through bolts, the top of the weighter 19 is connected with a bearing box 20 through bolts, the bottom of the bearing box 20 is communicated with a second electromagnetic valve 21, the top of the movable plate 17 is provided with a material guide hopper 22, the surface of the positioning plate 13 is connected with a third motor 15 through bolts.
[0021] Please refer to Figure 1 And Figure 2 The driving assembly 23 comprises a fixed frame 2, the bottom of the fixed frame 2 is connected with the bottom plate 1 through bolts, the top of the fixed frame 2 is connected with a first motor 3 through bolts, by arranging the fixed frame 2, the first motor 3 can be conveniently installed, and the first motor 3 can work normally, the transmission shaft of the first motor 3 is fixedly sleeved with a first threaded rod 4, the surface of the first threaded rod 4 is threadedly connected with a first threaded block 5, and the front side of the first threaded block 5 is connected with the cover plate 7 through bolts.
[0022] Please refer to Figure 2The top of the bottom plate 1 is bolted with a first guide rod. The first guide rod is arranged to guide the first threaded block 5 and facilitate the movement of the first threaded block 5. The surface of the first guide rod is in sliding connection with the first threaded block 5.
[0023] Please refer to Figure 1 and Figure 3 The rear side of the fixed plate 10 is welded with the first threaded block 5. The top of the fixed plate 10 is bolted with a material container 11. The bottom of the material container 11 is communicated with a first electromagnetic valve 12. The first electromagnetic valve 12 is arranged to facilitate the control of the addition of different materials in the material container 11 and facilitate the intelligent addition of materials.
[0024] Please refer to Figure 1 and Figure 3 The top of the material container 11 is communicated with a feeding pipe. The feeding pipe is arranged to facilitate the replenishment of materials in the material container 11 and facilitate continuous use. The top of the feeding pipe is threaded with a first pipe cover. The first pipe cover is arranged to facilitate the closure of the feeding pipe and effectively prevent the spilling of materials.
[0025] Please refer to Figure 1 and Figure 3 The front side of the fixed plate 10 is welded with a support plate. The support plate is arranged to facilitate the support of the material container 11 and facilitate the stability of the material container 11. The top of the support plate is bolted with the material container 11.
[0026] Please refer to Figure 1 and Figure 4 The opposite side of the positioning plate 13 is bolted with a second guide rod. The second guide rod is arranged to guide the second threaded block 16 and facilitate the movement of the second threaded block 16. The surface of the second guide rod is in sliding connection with the second threaded block 16. The right side of the mixing bucket 6 is communicated with a discharge pipe. The right side of the discharge pipe is threaded with a second pipe cover.
[0027] In use, the device is controlled by the peripheral controller, the second threaded rod 14 is driven to rotate by the transmission shaft of the third motor 15, the second threaded block 16, the movable plate 17, the mounting column 18, the weighter 19, the bearing box 20, the second electromagnetic valve 21 and the material guide hopper 22 are driven to move horizontally by the second threaded rod 14, the position of the bearing box 20 is adjusted, the bearing box 20 is moved to the bottom of the material containing box 11 containing the material to be added, then the first electromagnetic valve 12 is opened by control, the material to be added is put into the bearing box 20, the material in the bearing box 20 is weighed by the weighter 19, after a certain amount is weighed, the corresponding first electromagnetic valve 12 is closed, then the material in the bearing box 20 is introduced into the material guide hopper 22 by the second electromagnetic valve 21, the material in the material guide hopper 22 is added into the mixing barrel 6 through the pipeline, the stirring rod 9 is driven to rotate by the transmission shaft of the second motor 8, the material in the mixing barrel 6 is mixed by the stirring rod 9, after mixing is completed, the mixed material in the mixing barrel 6 is discharged through the discharge pipe, the first threaded rod 4 is driven to rotate by the transmission shaft of the first motor 3, the first threaded block 5 is driven to move up and down by the first threaded rod 4, the cover plate 7, the second motor 8 and the stirring rod 9 are driven to move up and down by the first threaded block 5, the stirring rod 9 is pulled out of the mixing barrel 6, and the mixing barrel 6 can be cleaned by the staff after the stirring rod 9 is pulled out.
[0028] In summary: the reinforced reduction furnace smoke dust intelligent dosing and mixing system, through the weighter 19, the bearing box 20, the second electromagnetic valve 21, the material guide hopper 22, the driving assembly 23 and the material carrying assembly 24, solves the problems that the existing intelligent dosing and mixing system needs manual feeding by the staff, the staff needs to manually weigh during the feeding process, the weighing process and the adding process require a long time, and people are inconvenient to use.
Claims
1. A strengthened intelligent dosing and mixing system for reducing furnace fumes, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is provided with a driving assembly (23), the driving assembly (23) comprises a first threaded block (5), the top of the bottom plate (1) is connected with a mixing bucket (6) through bolts, the top of the mixing bucket (6) is provided with a cover plate (7), the top of the cover plate (7) is connected with a second motor (8) through bolts, the transmission shaft of the second motor (8) is fixedly sleeved with a stirring rod (9), the front side of the first threaded block (5) is provided with a material loading assembly (24), the material loading assembly (24) comprises a fixed plate (10), the front side of the fixed plate (10) is connected with a positioning plate (13) through bolts, the opposite side of the positioning plate (13) is rotatably connected with a second threaded rod (14), the surface of the second threaded rod (14) is threadedly sleeved with a second threaded block (16), the surface of the second threaded block (16) is connected with a movable plate (17) through bolts, the top of the movable plate (17) is connected with a mounting column (18) through bolts, the top of the mounting column (18) is connected with a weigher (19) through bolts, the top of the weigher (19) is connected with a bearing box (20) through bolts, the bottom of the bearing box (20) is communicated with a second electromagnetic valve (21), the top of the movable plate (17) is provided with a material guide hopper (22) penetratingly, the surface of the positioning plate (13) is connected with a third motor (15) through bolts.
2. The enhanced reduction furnace dust intelligent proportioning and mixing system according to claim 1, characterized in that: The driving assembly (23) comprises a fixing frame (2), the bottom of the fixing frame (2) is connected with the bottom plate (1) through bolts, the top of the fixing frame (2) is connected with a first motor (3) through bolts, the transmission shaft of the first motor (3) is fixedly sleeved with a first threaded rod (4), the surface of the first threaded rod (4) is threadedly connected with the first threaded block (5), and the front side of the first threaded block (5) is connected with the cover plate (7) through bolts.
3. The enhanced reduction furnace dust intelligent proportioning and mixing system according to claim 2, characterized in that: The top of the bottom plate (1) is connected with a first guide rod through bolts, and the surface of the first guide rod is slidably connected with the first threaded block (5).
4. The enhanced reduction furnace soot intelligent proportioning and mixing system according to claim 1, characterized in that: The rear side of the fixed plate (10) is welded with the first threaded block (5), and the top of the fixed plate (10) is connected with a material containing box (11) through bolts.
5. The enhanced reduction furnace dust intelligent proportioning and mixing system according to claim 4, characterized in that: The top of the material containing box (11) is communicated with a feeding pipe, and the top of the feeding pipe is threadedly sleeved with a first pipe cover.
6. The enhanced reduction furnace dust intelligent proportioning and mixing system according to claim 4, characterized in that: The front side of the fixed plate (10) is welded with a supporting plate, and the top of the supporting plate is connected with the material containing box (11) through bolts.
7. The enhanced reduction furnace soot intelligent dosing and mixing system of claim 1, wherein: The opposite side of the positioning plate (13) is connected with a second guide rod through bolts, the surface of the second guide rod is slidably connected with the second threaded block (16), the right side of the mixing bucket (6) is communicated with a discharge pipe, and the right side of the discharge pipe is threadedly sleeved with a second pipe cover.