Feeding device capable of continuously adding reactants in batches
By designing a feeding device for continuous batch addition of reactants, and utilizing a fixed frame, a moving frame, and a chain drive driven by a servo motor, the problem of unsuitability for feeding reactors was solved, enabling continuous batch feeding of reactants and reducing the labor intensity of operators.
Patent Information
- Application Number
- CN202422629976.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing reactors lack a fixed feeding device, which makes it unsuitable for feeding different reactions. Manual feeding is laborious, especially when adding in batches, causing operator fatigue.
A feeding device for continuous batch addition of reactants was designed. It adopts a fixed frame and a moving frame, combined with a linear drive mechanism, chain drive and servo motor, to realize the alternating lifting and horizontal movement of the feeding mechanism, which is suitable for reaction vessels of different specifications.
It enables continuous batch feeding of reactants, reduces operation time, lowers the workload of operators, is highly adaptable, and is easier to operate.
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Figure CN223602478U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chemical production equipment technical field, concretely relates to a kind of feeding device of continuous batch adding reactant. BACKGROUND
[0002] In chemical production process, reactant needs to be added into reaction kettle, according to the different reactions, there are also differences in the addition of reactant, conventional reaction only needs to be directly put into reaction kettle and solvent mixing several reactions, and for some special reactions, for example, a large amount of heat is easily generated in the reaction process, the reaction is very violent, and the reactant is added by batches to avoid heat generated by reaction, sharp temperature rise leads to reaction failure or danger.
[0003] The existing reaction kettle is generally not equipped with fixed matching feeding device, the main reason is that the same reaction kettle is suitable for different reactions according to different needs, and the feeding difference of different reactions may lead to that the matching feeding device cannot be completely suitable. The feeding port of reaction kettle is generally high, and it is also laborious to lift the material when manually feeding, especially when batch adding, frequent feeding multiple times will lead to operator fatigue. Therefore, the utility model provides a kind of feeding device of continuous batch adding reactant. UTILITY MODEL CONTENT
[0004] 1. The technical problem to be solved:
[0005] In view of the above technical problems, the utility model provides a kind of feeding device of continuous batch adding reactant.
[0006] 2. Technical scheme:
[0007] A kind of feeding device of continuous batch adding reactant, including fixed frame and moving frame, horizontal first guide rail is equipped on the fixed frame, the bottom of moving frame is equipped with sliding block, sliding block sliding connection first guide rail, moving frame connects linear drive mechanism, linear drive mechanism can drive moving frame to be close to or far from reaction kettle, moving frame is rotationally connected with upper sprocket and lower sprocket, upper sprocket and lower sprocket are driven by chain, lower sprocket connects first servo motor, first servo motor is fixed on moving frame, both sides of chain are fixed with lifting frame, lifting frame is slidingly connected with vertical second guide rail, second guide rail is fixedly connected on moving frame, one side of lifting frame is close to lower sprocket, the lifting frame of the other side is close to upper sprocket, lifting frame is equipped with feeding mechanism, and feeding mechanism is added to the feeding port of reaction kettle.
[0008] Further, the linear drive mechanism includes driving block and drive screw, the driving block is fixedly connected to the bottom of the moving frame, and the drive screw is rotationally connected to the fixed frame. One end of the drive screw is fixedly connected to the second servo motor, and the second servo motor is fixed to the fixed frame.
[0009] Furthermore, the feeding mechanism includes a support frame arranged obliquely forward in the middle, a feeding barrel hinged on the support frame, an ear plate on one side of the feeding barrel, the movable end of a cylinder hinged to the ear plate, the fixed end of the cylinder hinged to the lifting frame, and a feeding pipe on the side of the feeding barrel near the top.
[0010] Furthermore, the fixing frame consists of a horizontal first frame and a vertical second frame. The front of the second frame is provided with a feeding port, which is connected to a feeding bin. The feeding bin is located on the back of the second frame, and the feeding port is close to the lower sprocket.
[0011] Furthermore, the bottom of the mounting bracket is equipped with casters.
[0012] Furthermore, the mounting bracket is equipped with a push-pull handle.
[0013] 3. Beneficial effects:
[0014] The reactant feeding device of this utility model completes the continuous batch feeding of reactants through an alternating lifting feeding mechanism. The two feeding mechanisms work alternately, which can save a lot of time in the feeding process. The feeding mechanism can move closer to the feed port of the reactor by lifting and horizontal movement, which can be used for feeding reactors of different specifications. The operation is more convenient and labor-saving, reducing the workload of operators. Attached Figure Description
[0015] Figure 1 This is a side view of the reactant feeding device of this utility model;
[0016] Figure 2 This is a front view of the mobile frame of this utility model and the related structures above it;
[0017] Figure 3 This is a schematic diagram of the linear drive mechanism of this utility model;
[0018] Figure 4 This is a top view of the lifting frame and feeding mechanism of this utility model. Detailed Implementation
[0019] The present invention will now be described in detail with reference to the accompanying drawings.
[0020] As attached Figure 1 To be continued Figure 4 As shown,
[0021] Specific embodiment: A feeding device for continuously adding reactants in batches includes a fixed frame 1 and a movable frame 2. Both the fixed frame 1 and the movable frame 2 are L-shaped structures. The fixed frame 1 is provided with a horizontal first guide rail 3. Figure 3The bottom of the moving frame 2 is provided with a sliding block 4 which is slidingly connected with the first guide rail 3, the moving frame 2 is connected with a linear driving mechanism which can drive the moving frame 2 to approach or move away from the reaction kettle, the moving frame 2 is rotatably connected with an upper sprocket 5 and a lower sprocket 6, the upper sprocket 5 and the lower sprocket 6 are driven through a chain 7, the lower sprocket 6 is connected with a first servo motor 8 which is fixed on the moving frame 2, both sides of the chain 7 are fixed with lifting frames 9 which are slidingly connected with vertical second guide rails 10 which are fixedly connected with the moving frame 2, one side of the lifting frame 9 is close to the lower sprocket 6, and the other side of the lifting frame 9 is close to the upper sprocket 5, and the lifting frame 9 is provided with a feeding mechanism, and the feeding mechanism is used for feeding the reaction kettle.
[0022] When the reaction material feeding device is used, the fixed frame 1 is placed on the ground on the side of the feeding port of the reaction kettle, the fixed frame 1 is close to the reaction kettle, the reaction material is added into the feeding mechanism on the upper side of the lifting frame 9 close to the lower sprocket 6, the first servo motor 8 drives the lower sprocket 6, the upper sprocket 5 and the chain 7 to rotate, the chain 7 lifts the feeding mechanism on the lifting frame 9 to a certain height, then the linear driving mechanism drives the moving frame 2 and the feeding mechanism above the moving frame 2 to horizontally approach the feeding port of the reaction kettle, the feeding mechanism feeds the reaction kettle, and the first batch of feeding is completed, at this time, the feeding mechanism on the other side is lowered to the lower side, the second batch of feeding is completed by repeating the above operation, and the two feeding mechanisms are alternately used to complete continuous batch feeding.
[0023] As Figure 3 The linear driving mechanism comprises a driving block 11 and a driving screw 12, the driving block 11 is fixedly connected with the bottom of the moving frame 2, the driving screw 12 is rotatably connected with the fixed frame 1, one end of the driving screw 12 is fixedly connected with a second servo motor 13, and the second servo motor 13 is fixed on the fixed frame 1. The second servo motor 13 drives the driving screw 12 to rotate, so as to drive the driving block 11 to move horizontally and linearly.
[0024] As Figure 4 The feeding mechanism comprises a support frame 14 which is arranged obliquely in the middle of the front, a feeding barrel 15 is hinged on the support frame 14, one side of the feeding barrel 15 is provided with an ear plate, the ear plate is hinged with a movable end of a pneumatic cylinder 16, a fixed end of the pneumatic cylinder 16 is hinged on the lifting frame 9, and the feeding barrel 15 is provided with a feeding pipe 17 close to the top on the side surface. Since the two feeding mechanisms are alternately used, in order to ensure that the two feeding mechanisms can complete feeding, the feeding port of the reaction kettle should be located in the middle position of the two feeding mechanisms, and the turning direction of the hinged feeding barrel 15 should be towards the feeding port of the reaction kettle, therefore, the feeding mechanism is arranged obliquely in the middle of the front, the pneumatic cylinder 16 drives the hinged feeding barrel 15 to complete turning, and the reaction material enters the reaction kettle from the feeding pipe 17.
[0025] The fixed frame 1 is composed of a first frame body 1-1 in transverse direction and a second frame body 1-2 in vertical direction, and the front surface of the second frame body 1-2 is provided with a feeding opening 18, the feeding opening 18 is communicated with a feeding bin 19, the feeding bin 19 is arranged on the back surface of the second frame body 2-2, and the feeding opening 18 is close to the lower chain wheel 6. Since the two feeding barrels 15 are respectively arranged on the two sides, a single operator needs to run back and forth when feeding the barrels, and the actual operation is not convenient, therefore, a feeding bin 19 is arranged for each feeding barrel 15, the feeding bin 19 is arranged on the back surface of the fixed frame 1, and the back surface has sufficient space for operation after the fixed frame 1 is close to the reaction kettle, and the feeding barrel 15 needs to be lowered to a low position when feeding, so the height of the feeding bin 19 is also low, which is convenient for operation, and the two feeding bins 19 can be arranged close to each other when arranged on the back surface, so that the operator does not need to run back and forth to feed the feeding barrel 15, and since the feeding barrel 15 moves horizontally with the moving frame 2, the upper opening of the feeding barrel 15 can enter the lower part of the feeding opening 18, so as to prevent the reaction material from spilling.
[0026] The bottom of the fixed frame 1 is provided with universal wheels 20. The fixed frame 1 can be moved close to the reaction kettle through the universal wheels 20.
[0027] The fixed frame 1 is further provided with a push-pull handle 21.
[0028] Although the utility model has disclosed as above with preferred embodiments, they are not used to limit the utility model, any skilled person in the art can make various changes or decorations without departing from the spirit and scope of the utility model, therefore, the protection scope of the utility model should be limited by the protection scope of the claims of the application.
Claims
1. A feeding device for continuously adding reactants in batches, characterized in that, The utility model relates to a reaction kettle feeding device, including fixed frame and mobile frame, the first guide rail is equipped on the fixed frame, the bottom of mobile frame is equipped with sliding block, and the sliding block slidingly connects the first guide rail, and the mobile frame is connected linear drive mechanism, and the linear drive mechanism can drive the mobile frame to be close to or far from the reaction kettle, and the mobile frame is rotatably connected with upper sprocket and lower sprocket, and the upper sprocket and lower sprocket are driven through chain, and the lower sprocket is connected first servo motor, and the first servo motor is fixed on the mobile frame, and the both sides of chain are fixed with lifting frame, and the lifting frame is slidingly connected vertical second guide rail, and the second guide rail is fixedly connected on the mobile frame, and the lifting frame of one side is close to the lower sprocket, and the lifting frame of the other side is close to the upper sprocket, and the lifting frame is equipped with feeding mechanism, and the feeding mechanism is added to the feed inlet of reaction kettle.
2. The apparatus of claim 1, wherein, The linear drive mechanism includes a driving block and a driving screw, the driving block is fixedly connected to the bottom of the mobile frame, and the driving screw is rotatably connected to the fixed frame.
3. The apparatus of claim 1, wherein, The feeding mechanism includes a support frame arranged obliquely forward, a feeding barrel is hingedly connected to the support frame, an ear plate is arranged on one side of the feeding barrel, the ear plate is hingedly connected to a movable end of a cylinder, a fixed end of the cylinder is hingedly connected to the lifting frame, and a feeding pipe is arranged on the side of the feeding barrel close to the top.
4. A feed apparatus for continuously adding reactants in batches according to claim 3, wherein, The fixed frame is composed of a first frame body in the transverse direction and a second frame body in the vertical direction, the front surface of the second frame body is provided with a feeding port, the feeding port is connected to a feeding bin, the feeding bin is arranged on the back surface of the second frame body, and the feeding port is close to the lower sprocket.
5. A feed apparatus for continuously adding reactants in batches according to claim 4, characterized in that, The bottom of the fixed frame is provided with universal wheels.
6. A feed apparatus for continuously adding reactants in batches according to claim 5, wherein, The fixed frame is provided with a push-pull handle.