Waste recycling device for siraitia grosvenorii processing

By designing a two-stage crushing device for processing monk fruit, the particle size problem of monk fruit waste in the fields of fertilizer and culture medium was solved, realizing the efficient utilization and crushing effect of waste. The device is compact in size and has a rapid discharge.

CN223602625UActive Publication Date: 2025-11-28GUILIN UNIVERSITY OF TECHNOLOGY
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Patent Information

Application Number
CN202423013300.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-28
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing technologies struggle to effectively utilize the waste and byproducts from monk fruit processing, especially in fertilizer and culture medium applications, where unsuitable particle size leads to low utilization rates.

Method used

Design a waste recycling device for monk fruit processing. It adopts a two-stage crushing mechanism, including a front crushing mechanism and a rear crushing mechanism, which are installed in an upper and lower arrangement. Combined with the design of crushing blade rollers and grinding rollers, it can achieve fine crushing of monk fruit waste.

Benefits of technology

It achieves particle size control of monk fruit waste, making it suitable as an ingredient in fertilizers and culture media, improving the utilization rate and crushing efficiency of waste, and the device is compact and discharges material quickly.

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Abstract

The utility model discloses a waste recycling device for siraitia grosvenorii processing, the recycling device is used for carrying out two-stage crushing processing on siraitia grosvenorii waste and byproducts thereof, the recycling device comprises a front crushing mechanism, a rear crushing mechanism, a bottom plate and a collecting hopper, the rear smashing mechanism comprises a rack, a smashing bin, a smashing knife roll and a first driving assembly, the smashing bin is installed on the bottom plate through the rack, and the smashing bin is of a bin body structure with a smashing cavity formed in the inner side, a discharging hopper arranged on the bottom side and a feeding hopper arranged on the top side; the front crushing mechanism is mounted on the upper side of the crushing bin, the front crushing mechanism comprises a crushing barrel, a driving assembly II and a crushing part, the crushing barrel is mounted on the upper side of the feeding hopper, and the bottom of the crushing barrel extends into the feeding hopper. According to the siraitia grosvenorii waste crushing device, siraitia grosvenorii waste can be subjected to two-stage crushing, so that the siraitia grosvenorii waste can keep a certain granularity and can be applied to the field of fertilizers or culture media to be added as an ingredient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to monk fruit waste and by -product recycling processing field, concretely for a kind of waste recycling device for monk fruit processing. BACKGROUND

[0002] At present, the production process and use mode of monk fruit mainly have the following kinds:

[0003] 1) after monk fruit drying (drying or vacuum freeze drying) is soaked in water and taken or is crushed into powder and directly used as ingredients;

[0004] 2) after monk fruit water extraction is concentrated into extract or is further dried into instant powder as raw material used in food processing, health-care beverage, pharmaceutical field;

[0005] 3) after monk fruit is extracted, separated and purified, monk fruit glycoside with total glycoside content ≥80% or more is obtained, which is used as a substitute sweetener for high-grade food, beverage, medicine and other products.

[0006] Most of the monk fruit will produce certain waste and by-products after the above production, in order to improve the utilization rate of waste, the waste is generally recycled and used in other fields, such as fertilizer making, culture medium making and the like, the existing public technology such as the public number CN107188641A discloses a kind of monk fruit special organic fertilizer using monk fruit processing by-product and its preparation method, and the public number CN104193462A discloses a kind of agaric culture medium, which utilizes monk fruit pomace waste.

[0007] Because the volume of monk fruit pomace waste and by-products is different, when used as fertilizer or culture medium, the recycled waste and by-products need to be crushed, based on this background, the utility model provides a kind of waste recycling device for monk fruit processing, which adopts two-stage crushing of monk fruit waste, can keep a certain particle size of monk fruit waste, so that it can be applied to fertilizer or culture medium field as ingredients. UTILITY MODEL CONTENT

[0008] The utility model aims at providing a kind of waste recycling device for monk fruit processing, which can adopt two-stage crushing of monk fruit waste, can keep a certain particle size of monk fruit waste, so that it can be applied to fertilizer or culture medium field as ingredients.

[0009] To achieve the above object, the utility model provides the following technical scheme: a kind of waste recycling device for processing fructus momordicae, the recycling device is used to carry out two-stage crushing processing to fructus momordicae waste and its by-products, recycling device includes front crushing mechanism, rear crushing mechanism, bottom plate and material collecting hopper, wherein front crushing mechanism, rear crushing mechanism are arranged in upper and lower, rear crushing mechanism includes rack, crushing bin, crushing knife roll and drive assembly one, crushing bin is mounted on bottom plate by rack, and crushing bin is the bin body structure with the inside being provided with crushing cavity, the bottom being provided with discharge hopper, the top being provided with feeding hopper;Front crushing mechanism is mounted on the upside of crushing bin, and front crushing mechanism includes crushing barrel, drive assembly two and crushing piece, wherein crushing barrel is mounted on the upside of feeding hopper, and the bottom of crushing barrel is inserted into feeding hopper.

[0010] Preferably, front crushing mechanism and rear crushing mechanism are arranged in upper and lower, and front crushing mechanism and rear crushing mechanism are installed in upper and lower distribution mode, so that the device is small in size.

[0011] Preferably, drive assembly two is mounted on the upside of crushing barrel through support, and drive assembly two includes mounting disc, speed reducer and large gear, wherein mounting disc is connected with support, speed reducer is mounted on the downside of mounting disc, and the shaft end of speed reducer is connected with large gear.

[0012] Preferably, crushing piece includes pinion, connecting frame, shaft, grinding roller and ball seat, wherein connecting frame is located at the center of the upside of crushing barrel, and ball seat is rotatably arranged in the middle of connecting frame.

[0013] Preferably, shaft is arranged in an inclined manner along the outer periphery of large gear, the upper end of shaft is engaged with large gear through pinion, the middle of shaft is connected with ball seat, and the lower end of shaft is connected with grinding roller.

[0014] Preferably, material collecting hopper is arranged on bottom plate, and the open side of the front side of material collecting hopper is opposite to discharge hopper at the bottom side of crushing bin, and two downwardly inclined output ports are arranged at the rear end of material collecting hopper. Material collecting hopper adopts two-way discharge, so that waste can be quickly discharged through material collecting hopper after being processed by front crushing mechanism and rear crushing mechanism.

[0015] Preferably, crushing knife roll is mounted in the inside of crushing bin cavity, drive assembly one is belt speed reducer, and the shaft end of drive assembly one is coaxially connected with crushing knife roll. Mesh is arranged at the communication position of crushing bin and discharge hopper, waste with mesh size can be discharged from mesh and discharged through discharge hopper; in addition, in order to improve the crushing effect of crushing bin, a plurality of pointed protrusions can be arranged in the cavity of crushing bin, and waste can be more uniformly crushed by the impact of protrusions when crushing knife roll drives waste to impact protrusions.

[0016] Preferably, feeding hopper is an open hopper, the open hopper is provided with a sealing cover with a middle opening at the top side, crushing barrel is inserted into feeding hopper through the opening, and the bottom of crushing barrel is provided with an openable valve plate, and the valve plate is an electric valve plate driven by electric cylinder.

[0017] Compared with the prior art, the device has the beneficial effects that:

[0018] 1、The device can adopt two-stage crushing for the momordica grosvenori waste, can keep the momordica grosvenori waste at a certain particle size, and can be applied to the fertilizer or culture medium field as a material.

[0019] 2、The device has small size due to the upper and lower distribution of the front and rear crushing mechanisms.

[0020] 3、The collecting hopper is provided with two discharge ways, and can quickly discharge the waste through the collecting hopper after the momordica grosvenori waste is treated by the front and rear crushing mechanisms. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a structural schematic view of the whole device;

[0022] Figure 2 is a structural schematic view of the rear crushing mechanism in the embodiment of the device;

[0023] Figure 3 is a structural schematic view of the inside of the crushing bin in the embodiment of the device;

[0024] Figure 4 is a structural schematic view of the front crushing mechanism in the embodiment of the device;

[0025] In the figure: 1, bottom plate; 2, rack; 3, crushing bin; 4, crushing knife roll; 5, belt speed reducer; 6, discharge hopper; 7, feeding hopper; 8, crushing barrel; 9, mounting disc; 10, speed reducing motor; 11, large gear; 12, support; 13, small gear; 14, connecting frame; 15, shaft; 16, grinding roller; 17, ball seat; 18, collecting hopper. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the device will be clearly and completely described below with reference to the drawings in the embodiments of the device. Obviously, the described embodiments are only part of the embodiments of the device, rather than all the embodiments. Based on the embodiments in the device, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the device.

[0027] In the description of the utility model, it needs to explain that, the terms "vertical", "upper", "lower", "horizontal" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the indicated device or element must have a specific orientation, a specific orientation and operation, therefore, it cannot be understood as a limitation on the utility model.

[0028] In the description of the utility model, it also needs to explain that, unless otherwise specified and limited, the terms "set", "install", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication between two elements inside, for ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.

[0029] Please refer to Figure 1 The utility model provides a technical scheme: a waste recycling device for processing momordica grosvenori, the recycling device is used for two-stage crushing processing of momordica grosvenori waste and its by-products, the recycling device comprises a front crushing mechanism, a rear crushing mechanism, a bottom plate 1 and a material collecting hopper 18, wherein the front crushing mechanism and the rear crushing mechanism are arranged in an upper and lower manner, the front crushing mechanism and the rear crushing mechanism are installed in an upper and lower distribution manner, so that the device is small in size.

[0030] Please refer to Figure 2 、 Figure 3 The rear crushing mechanism comprises a rack 2, a crushing bin 3, a crushing knife roller 4 and a driving assembly one, the crushing bin 3 is mounted on the bottom plate 1 through the rack 2, and the crushing bin 3 is a bin body structure provided with a crushing cavity in the inner side, a discharge hopper 6 in the bottom side and a feeding hopper 7 in the top side.

[0031] In the embodiment, the crushing knife roller 4 is mounted in the cavity of the crushing bin 3, and the driving assembly one is a belt speed reducer 5, and the shaft end of the driving assembly one is coaxially connected with the crushing knife roller 4.

[0032] In the embodiment, a mesh (not shown in the figure) is arranged at the communication position of the crushing bin 3 and the discharge hopper 6, the waste meeting the mesh size can leak out from the mesh and be discharged through the discharge hopper 6; in addition, in order to improve the crushing effect of the crushing bin 3, a plurality of pointed protrusions can be arranged in the cavity of the crushing bin 3, and when crushing, the crushing knife roller 4 will drive the waste to impact the protrusions, so that the waste is crushed more uniformly.

[0033] Please refer to Figure 4The front crushing mechanism is installed on the upper side of the crushing chamber 3. The front crushing mechanism includes a crushing barrel 8, a drive assembly 2, and crushing components. The crushing barrel 8 is installed on the upper side of the feeding hopper 7, and the bottom of the crushing barrel 8 extends into the feeding hopper 7.

[0034] In this embodiment, the second drive assembly is mounted on the upper side of the crushing barrel 8 via the bracket 12. The second drive assembly includes a mounting plate 9, a reduction motor 10, and a large gear 11. The mounting plate 9 is connected to the bracket 12, the reduction motor 10 is mounted on the lower side of the mounting plate 9, and the shaft end of the reduction motor 10 is connected to the large gear 11.

[0035] In this embodiment, the crushing component includes a pinion 13, a connecting frame 14, a shaft 15, a grinding roller 16, and a ball seat 17. The connecting frame 14 is located at the center of the upper side of the crushing barrel 8, and a rotatable ball seat 17 is provided in the middle of the connecting frame 14.

[0036] In this embodiment, the shaft 15 is inclined along the outer periphery of the large gear 11, the upper end of the shaft 15 meshes with the large gear 11 through the small gear 13, the middle of the shaft 15 is connected to the ball seat 17, and the lower end of the shaft 15 is connected to the grinding roller 16.

[0037] In this embodiment, the collecting hopper 18 is located on the bottom plate 1, with its open front side facing the discharge hopper 6 at the bottom of the crushing chamber 3. The rear end of the collecting hopper 18 has two downward-sloping output ports. The collecting hopper 18 has a dual discharge path, which allows the waste material to be quickly discharged after the front and rear crushing mechanisms have processed the Luo Han Guo waste.

[0038] Please see Figure 3 , Figure 4 In this embodiment, the feeding hopper 7 is an open hopper with a sealing cover with a central opening on the top side. The crushing barrel 8 extends into the feeding hopper 7 through the opening, and the bottom of the crushing barrel 8 is provided with an openable valve plate (not shown in the figure).

[0039] Working principle: During use, the waste material is conveyed into the crushing barrel 8 by an external feeder (belt feeder). The large gear 11 is driven to rotate by the reduction motor 10, which meshes with the small gear 13, causing the shaft 15 to rotate relative to each other. Due to the constraint of the ball seat 17, the shaft 15 drives the grinding roller 16 to move and grind along the inner side of the crushing barrel 8. After pre-crushing, the valve plate at the bottom of the crushing barrel 8 opens, and the pre-crushed waste material enters the crushing chamber 3 through the feeding hopper 7. In the crushing chamber 3, the belt reducer 5 drives the crushing roller 4 to rotate, further crushing the waste material. The crushed waste material is discharged in two paths through the collection hopper 18.

[0040] It is worth noting that the entire device is controlled by a central control system. Since the equipment matched with the control system is common equipment and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0041] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A waste recycling device for processing of Siryia grosvenorii, characterized in that, The recycling device is used for two-stage crushing processing of Luohanguo waste and its by-products, and comprises a front crushing mechanism, a rear crushing mechanism, a bottom plate (1) and a collecting hopper (18). The front crushing mechanism and the rear crushing mechanism are arranged in an upper and lower manner, the rear crushing mechanism comprises a rack (2), a crushing bin (3), a crushing knife roll (4) and a driving assembly one, the crushing bin (3) is mounted on the bottom plate (1) through the rack (2), and the crushing bin (3) is a bin body structure provided with a crushing cavity in the inner side, a discharge hopper (6) in the bottom side and a feeding hopper (7) in the top side.

2. The waste recycling device for processing Siraitia grosvenorii according to claim 1, characterized in that: The front crushing mechanism is mounted on the upper side of the crushing bin (3), and comprises a crushing barrel (8), a driving assembly two and a crushing piece. The crushing barrel (8) is mounted on the upper side of the feeding hopper (7), and the bottom of the crushing barrel (8) extends into the feeding hopper (7).

3. The waste recycling device for processing Siraitia grosvenorii according to claim 1, characterized in that: The driving assembly two is mounted on the upper side of the crushing barrel (8) through a support (12), and comprises a mounting disc (9), a speed reducer (10) and a large gear (11). The mounting disc (9) is connected with the support (12), the speed reducer (10) is mounted on the lower side of the mounting disc (9), and the shaft end of the speed reducer (10) is connected with the large gear (11).

4. The waste recycling device for processing Siraitia grosvenorii according to claim 3, characterized in that: The crushing piece comprises a small gear (13), a connecting frame (14), a shaft rod (15), a grinding roll (16) and a ball seat (17). The connecting frame (14) is located at the center of the upper side of the crushing barrel (8), and the ball seat (17) is arranged in the middle of the connecting frame (14).

5. The waste recycling device for processing Siraitia grosvenorii according to claim 1, characterized in that: The shaft rod (15) is arranged in an inclined manner along the outer periphery of the large gear (11), the upper end of the shaft rod (15) is engaged with the large gear (11) through the small gear (13), the middle of the shaft rod (15) is connected with the ball seat (17), and the lower end of the shaft rod (15) is connected with the grinding roll (16). The collecting hopper (18) is arranged on the bottom plate (1) and faces the discharge hopper (6) in the bottom side of the crushing bin (3) through the open side in the front side, and two downwardly inclined output ports are arranged at the rear end of the collecting hopper (18).

Citation Information

Patent Citations

  • Agaric culture medium

    CN104193462A

  • Special siraitia grosvenorii organic fertilizer prepared from by-products produced by siraitia grosvenorii processing, and preparation method of special siraitia grosvenorii organic fertilizer

    CN107188641A