Anti-corrosion equipment for surface of tunnel furnace

By designing a surface anti-corrosion device for tunnel furnaces, which uses a conveyor belt to move sprayed paint and adsorb the drifting paint, the problems of difficult surface coating and environmental pollution inside tunnel furnaces are solved, achieving automated and environmentally friendly coating effects.

CN223602706UActive Publication Date: 2025-11-28JIANGSU HUIYUANXIN MASCH CO LTD
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Patent Information

Application Number
CN202423002342.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-28
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing anti-corrosion coating of the inner surface of tunnel furnaces is difficult, and the atomized paint is easy to drift out during the spraying process, causing environmental pollution.

Method used

Design a surface anti-corrosion device for tunnel furnaces, comprising a base, anti-slip strips, electric push rods, nozzles, activated carbon mesh plates, and a negative pressure pump. The device utilizes a conveyor belt to move the sprayed coating and adsorb any drifting coating, achieving uniform coating and environmental protection.

Benefits of technology

It has achieved automated and environmentally friendly processing of anti-corrosion coating on the inner surface of tunnel furnaces, reducing the pollution of coatings to the environment and improving coating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses tunnel furnace surface anticorrosion equipment, which relates to the technical field of protective engineering and comprises a base, an anti-slip strip is fixedly connected to the bottom end of the base, a bottom box is fixedly connected to the top end of the base, an electric push rod is fixedly mounted in the middle of the inner side of the bottom box, and a top box is fixedly connected to the output end of the electric push rod. A first cavity and a second cavity are formed in the top box, an activated carbon screen plate is embedded in the middle of the first cavity, a negative pressure pump is installed at the bottom of the first cavity, an air inlet is formed in the top end of the first cavity, and the second cavity is filled with anti-corrosion paint. By arranging a series of structures, the coating sprayed by the nozzles can cover the inner surface of the tunnel furnace, so that the coating of the equipment on an anticorrosive coating on the inner surface of the tunnel furnace is facilitated, the timely treatment on the atomized coating is realized, the pollution of the atomized coating on air is reduced, and the environment-friendly effect is realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of protective engineering, and concretely relates to a tunnel furnace surface anticorrosive equipment. BACKGROUND

[0002] The tunnel furnace is an industrial equipment with the characteristics of high temperature, high humidity and high corrosion, so the surface thereof needs to be coated with anticorrosive paint, and the paint is usually a high-temperature-resistant coating. In addition to the coating before assembly, the surface of the inner wall of the tunnel furnace also needs to be coated with anticorrosive paint again during maintenance to prolong the service life of the original anticorrosive coating in the tunnel furnace.

[0003] During the anticorrosive coating during maintenance, the surface of the tunnel furnace usually needs to be coated manually. The outer surface of the tunnel furnace is easy to coat because it is exposed to the outside, but it is not easy for the traditional manual brushing to enter the tunnel furnace due to the long length and small internal space of the tunnel furnace, which is not conducive to the anticorrosive coating of the inner surface of the tunnel furnace. In addition, when coating the anticorrosive layer on the surface of the tunnel furnace, a spraying method is usually used. During the spraying process, the paint is atomized into fine particles, and the atomized paint is easy to float out of the tunnel furnace through the flow of air in the furnace. If the atomized paint that floats out is not treated in time, it will cause environmental pollution and is not environmentally friendly. SUMMARY

[0004] The utility model aims at providing a tunnel furnace surface anticorrosive equipment to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a tunnel furnace surface anticorrosive equipment, comprising a base, the bottom end of the base is fixedly connected with an anti-skid strip, the top end of the base is fixedly connected with a bottom box, the middle part of the inner side of the bottom box is fixedly installed with an electric push rod, the output end of the electric push rod is fixedly connected with a top box, the inner part of the top box is respectively provided with a first cavity and a second cavity, the middle part of the first cavity is embedded with an activated carbon mesh plate, the bottom of the first cavity is installed with a negative pressure pump, the top end of the first cavity is provided with an air inlet, the inside of the second cavity is filled with anticorrosive paint, the top of the second cavity is fixedly installed with an air compressor, the top end of the top box is fixedly connected with a horizontal strip, the top end of the horizontal strip is installed with a plurality of first nozzles, the two side walls of the top box are both fixedly installed with a linear guide rail, one side of the linear guide rail is provided with a second nozzle.

[0006] Preferably, the first nozzle is communicated with the inside of the second cavity through a fixed pipe, and the output end of the air compressor is located in the inside of the second cavity.

[0007] Preferably, the two side walls of the second cavity are penetrated by a connecting hose, and the connecting hose is penetrated and connected with one side wall of the second nozzle.

[0008] Preferably, one side wall of the linear guide rail is slidingly connected with a sliding block, and the second nozzle is fixed on the sliding block, and the second nozzle is slidingly connected with the top box through the sliding block.

[0009] Preferably, the inside of the bottom box is further provided with a vertical column, the top end of the vertical column is fixedly connected with the bottom end of the top box, and the vertical column is movably inserted into the bottom box through the top box.

[0010] Preferably, the air inlet is located at one side of the top end of the top box, and the top end of the air inlet is embedded with a protective net.

[0011] Preferably, the top box is movably connected with the bottom box through an electric push rod.

[0012] Compared with the prior art, the device has the advantages that:

[0013] 1. The device for tunnel furnace surface corrosion prevention is placed on the conveying belt of the tunnel furnace through the base and the anti-skid strip, and is conveyed and moved in the tunnel furnace through the conveying belt, and the atomized corrosion-resistant coating can be attached to the inner surface of the tunnel furnace after being sprayed out of the first nozzle and the second nozzle along with the conveying of the device in the tunnel furnace, and the position of the first nozzle and the second nozzle is flexibly adjusted through the electric push rod and the linear guide rail, so that the coating sprayed out of the nozzle can cover the inner surface of the tunnel furnace, thereby facilitating the coating of the corrosion-resistant layer on the inner surface of the tunnel furnace.

[0014] 2. The device for tunnel furnace surface corrosion prevention is provided with an air inlet, a first cavity, an activated carbon mesh plate and a negative pressure pump, when the device is coated in the tunnel furnace, the atomized coating not attached to the inner wall of the tunnel furnace and dispersed in the tunnel furnace is sucked into the first cavity from the air inlet, and then is adsorbed by the activated carbon mesh plate, so that the atomized coating is not easy to float out of the tunnel furnace, the atomized coating is timely treated, air pollution caused by the atomized coating is reduced, and the device is more environmentally friendly. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a whole structure schematic view of the device;

[0016] Fig. 2 It is a base and anti-skid strip structure schematic view of the device;

[0017] Fig. 3 It is an activated carbon mesh plate and bottom box structure schematic view of the device;

[0018] Fig. 4The first nozzle and the second nozzle structure schematic view of the utility model.

[0019] In the figure: 1, top box; 2, horizontal bar; 3, first nozzle; 4, air compressor; 5, linear guide rail; 6, connecting hose; 7, sliding block; 8, second nozzle; 9, bottom box; 10, base; 11, air inlet; 12, anti-skid strip; 13, activated carbon mesh plate; 14, first cavity; 15, negative pressure pump; 16, second cavity; 17, anticorrosive paint; 18, vertical column; 19, electric push rod. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] In the description of the utility model, it needs to be explained that the directions or position relations indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "another end" and the like are the directions or position relations shown based on the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated devices or elements must have a particular direction, be constructed and operated in a particular direction, and therefore cannot be understood as limiting the utility model. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium; can be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.

[0023] As Figs. 1 to 4As shown, the embodiment is used for tunnel furnace surface anticorrosion equipment, including base 10, the bottom end of base 10 is fixedly connected with anti-skid strip 12, the top end of base 10 is fixedly connected with bottom box 9, the middle of the inner side of bottom box 9 is fixedly installed with electric push rod 19, the output end of electric push rod 19 is fixedly connected with top box 1, the inner part of top box 1 is respectively provided with first cavity 14 and second cavity 16, the middle of first cavity 14 is embedded with activated carbon screen plate 13, the bottom of first cavity 14 is installed with negative pressure pump 15, the top end of first cavity 14 is provided with air inlet 11, the inside of second cavity 16 is filled with anticorrosive paint 17, the top of second cavity 16 is fixedly installed with air compressor 4, the top end of horizontal strip 2 is installed with a plurality of first nozzles 3, the two side walls of top box 1 are both fixedly installed with linear guide rail 5, one side of linear guide rail 5 is provided with second nozzle 8.

[0024] Specifically, the bottom area of base 10 is greater than the bottom area of bottom box 9, so that the device placed on the conveying belt of the tunnel furnace has a larger contact area with the conveying belt, which is more conducive to keeping stable, and the anti-skid strip 12 can increase the friction between the device and the top surface of the conveying belt, thereby reducing the probability of relative displacement between the device and the conveying belt, so that the device moves in the tunnel furnace with the conveying belt, the inside of bottom box 9 is built-in with a mobile power supply, the electric push rod 19 changes the height of top box 1, so that the height of first nozzle 3 and second nozzle 8 can be flexibly adjusted according to the height of the inside of the tunnel furnace, thereby facilitating the paint sprayed by the nozzles to cover the inner surface of the tunnel furnace, the function of top box 1 is to store anticorrosive paint 17, which is conducive to the delivery of anticorrosive paint 17 to first nozzle 3 and second nozzle 8, first cavity 14 and second cavity 16 are not communicated with each other, activated carbon screen plate 13 can adsorb the atomized paint sucked in, realizing timely treatment of atomized paint, thereby reducing the pollution caused by atomized paint to the environment, and being more environmentally friendly, the function of negative pressure pump 15 is to form negative pressure in first cavity 14, the function of air inlet 11 is to facilitate the dispersed atomized paint to be sucked into first cavity 14 in time, thereby realizing timely treatment of atomized paint, air compressor 4 is a miniature air compressor, which can pump liquid anticorrosive paint 17 into first nozzle 3 through the connected pipeline, and first nozzle 3 and second nozzle 8 are both atomizing nozzles, so that anticorrosive paint 17 is sprayed from the nozzles in the form of atomization, thereby realizing anticorrosive coating of the inner surface of the tunnel furnace, the function of linear guide rail 5 is to adjust second nozzle 8 up and down on the side of top box 1, thereby improving the flexibility of the device when in use.

[0025] Further, the first nozzle 3 is communicated with the inside of the second cavity 16 through a fixed pipe, and the output end of the air compressor 4 is located in the inside of the second cavity 16, so that the first nozzle 3 can be pumped into the liquid anticorrosive coating 17 under the action of the air compressor 4, and then the coating is sprayed vertically upward to the top of the inner surface of the tunnel furnace, so as to realize the coating of the anticorrosive layer in the tunnel furnace.

[0026] Further, the two side walls of the second cavity 16 are penetrated by the connecting hose 6, and the connecting hose 6 is connected with the side wall of the second nozzle 8, so that the anticorrosive coating 17 can smoothly enter the second nozzle 8, and the coating can be sprayed on both sides of the inner surface of the tunnel furnace through the second nozzle 8, so as to realize the coverage of the coating on the inner surface of the tunnel furnace.

[0027] Further, the side wall of the linear guide rail 5 is slidably connected with the sliding block 7, and the second nozzle 8 is fixed on the sliding block 7, so that the second nozzle 8 is slidably connected with the top box 1 through the sliding block 7, and the sliding block 7 and the linear guide rail 5 are a system structure for matching use, which can be adjusted according to the editable program, so as to improve the flexibility of the second nozzle 8 during spraying.

[0028] Further, the inside of the bottom box 9 is also provided with a vertical column 18, the top end of the vertical column 18 is fixedly connected with the bottom end of the top box 1, and the vertical column 18 is movably inserted into the top box 1 and the bottom box 9, so as to increase the connection relationship between the top box 1 and the bottom box 9, thereby increasing the stability of the top box 1 during lifting.

[0029] Further, the air inlet 11 is located on one side of the top end of the top box 1, and the top end of the air inlet 11 is embedded with a protective net, which can prevent sundries from falling into the first cavity 14 and damaging the activated carbon net, and can also facilitate the opening of the top of the first cavity 14, thereby facilitating the replacement of the invalid activated carbon net.

[0030] Preferably, the top box 1 is movably connected with the bottom box 9 through the electric push rod 19, and the height of the top box 1 can be changed through the electric push rod 19, thereby improving the flexibility of the device during use.

[0031] The use method of the embodiment is as follows: when the tunnel furnace surface anticorrosion equipment is used, the mobile power supply in the bottom box 9 needs to be started first, so that the electrical appliances in the equipment can be normally powered on and operated, then the base 10 can be placed on the conveyor belt of the tunnel furnace, so that the anti-skid strips 12 at the bottom of the base 10 are attached to the top surface of the conveyor belt, then the equipment will enter the inside of the tunnel furnace with the conveyor belt, then according to the height inside the tunnel furnace, the electric push rod 19 can be controlled to rise and fall by the controller, so that the height of the top box 1 adapts to the height inside the tunnel furnace, at the same time, the slider 7 on the linear guide rail 5 will also drive the second nozzle 8 to move up and down, at this time, the air compressor 4 will be started, so that the anticorrosive paint 17 in the second cavity 16 is pumped to the first nozzle 3 at the top end of the horizontal strip 2, so that the paint is atomized and sprayed to the top of the inner surface of the tunnel furnace, at the same time, the anticorrosive paint 17 will also be pumped into the second nozzle 8 through the connecting hose 6, so that the atomized paint is sprayed to the two sides of the inner surface of the tunnel furnace, then the negative pressure pump 15 can be started, so that negative pressure is generated at the air inlet 11, at this time, the atomized paint particles dispersed in the tunnel furnace will be sucked into the first cavity 14 through the air inlet 11 and adsorbed by the activated carbon screen plate 13 in the first cavity 14, so that the atomized paint is collected and treated in time, thus the anticorrosive coating treatment of the inner surface of the tunnel furnace is completed.

[0032] Finally, it should be noted that: the above only describes preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A device for the anticorrosion of the surface of a tunnel furnace comprising a base (10), characterized in that: The bottom end of the base (10) is fixedly connected with an anti-skid strip (12), the top end of the base (10) is fixedly connected with a bottom box (9), the inner side of the bottom box (9) is fixedly installed with an electric push rod (19) in the middle, the output end of the electric push rod (19) is fixedly connected with a top box (1), the inner side of the top box (1) is respectively provided with a first cavity (14) and a second cavity (16), the middle of the first cavity (14) is embedded with an activated carbon mesh plate (13), the bottom of the first cavity (14) is installed with a negative pressure pump (15), the top end of the first cavity (14) is provided with an air inlet (11), the inside of the second cavity (16) is filled with a corrosion-resistant paint (17), the top of the second cavity (16) is fixedly installed with an air compressor (4), the top end of the top box (1) is fixedly connected with a horizontal strip (2), the top end of the horizontal strip (2) is installed with a plurality of first nozzles (3), both side walls of the top box (1) are fixedly installed with linear guides (5), one side of the linear guide (5) is provided with a second nozzle (8).

2. A device for preventing corrosion of the surface of a tunnel furnace according to claim 1, characterized in that: The first nozzle (3) is communicated with the inside of the second cavity (16) through the fixed pipe, and the output end of the air compressor (4) is located in the inside of the second cavity (16).

3. The apparatus for preventing corrosion on the surface of a tunnel furnace according to claim 1, wherein: The two side walls of the second cavity (16) are penetrated by a connecting hose (6), and the connecting hose (6) is connected with the side wall of the second nozzle (8).

4. The apparatus for preventing corrosion on the surface of a tunnel furnace according to claim 1, wherein: The side wall of the linear guide (5) is slidably connected with a sliding block (7), the second nozzle (8) is fixed on the sliding block (7), and the second nozzle (8) is slidably connected with the top box (1) through the sliding block (7).

5. The apparatus for preventing corrosion on the surface of a tunnel furnace according to claim 1, wherein: The inside of the bottom box (9) is further provided with a vertical column (18), the top end of the vertical column (18) is fixedly connected with the bottom end of the top box (1), and the vertical column (18) is movably inserted into the bottom box (9) through the top box (1).

6. The apparatus for preventing corrosion on the surface of a tunnel furnace according to claim 1, wherein: The air inlet (11) is located on one side of the top end of the top box (1), and the top end of the air inlet (11) is embedded with a protective net.

7. The apparatus for preventing corrosion on the surface of a tunnel furnace according to claim 1, wherein: The top box (1) is movably connected with the bottom box (9) through the electric push rod (19).