Tentering and shaping device for base cloth production
By introducing cleaning cotton and heating tubes driven by lifting hydraulic cylinders into the base fabric production unit, the problem of low adhesive removal efficiency of guide rollers was solved, achieving efficient and automated adhesive removal and ensuring the continuity and quality of the stretching and setting process.
Patent Information
- Application Number
- CN202422891390.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In existing base fabric production equipment, the adhesive removal efficiency on the guide rollers is low and uneven, which affects the subsequent material guiding effect.
A tenter frame for base fabric production was designed, equipped with a cleaning cotton and a heating tube driven by a lifting hydraulic cylinder. The cleaning cotton is in close contact with the guide roller, and water is added through the spray pipe or heated by the heating tube. The spray head removes the adhesive from the guide roller.
It achieves efficient and automated removal of adhesive from the guide rollers, ensuring that the stretching and setting process is not affected, with good cleaning effect and high degree of automation.
Smart Images

Figure CN223602946U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of base cloth production, and concretely relates to a tentering setting device for base cloth production. BACKGROUND
[0002] The tentering setting machine is a pneumatic control lifting heat insulation door plate setting machine, which can be widely applied to the post-finishing process of a variety of textiles such as woven fabrics and knitted fabrics. Tentering is a process in fabric production, and the purpose is to make the fibers of the stretched fabric obtain stress relaxation, which is conducive to improving the crystallinity and stability of various properties of the fibers and reducing the boiling water shrinkage. The process of base cloth tentering includes multiple steps, which are as follows: base cloth is placed on the conveyor belt and starts to be conveyed. Sizing is applied to the base cloth by a sizing head. Glue powder is applied to the sized base cloth by a powder applicator. The glue powder on the part of the base cloth surface that is not sized is sucked away by a powder suction device. The base cloth after the glue powder is sucked away is conveyed to the inlet of an oven, the two sides of the base cloth are placed on the needle plate guide rails on the two sides of the oven for tentering, and the base cloth is conveyed into the oven by the needle plate guide rails. The base cloth is dried and sintered by the oven. Since sizing and glue powder application are required, glue liquid will adhere to the guide rollers, and the glue liquid will adhere to the guide rollers after solidification, which will affect the subsequent material guiding effect. Therefore, the glue on the guide rollers needs to be removed. At present, the glue is removed manually, which is low in efficiency and uneven and incomplete in removal.
[0003] Therefore, the utility model is provided. CONTENT OF THE UTILITY MODEL
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art, and provide a tentering setting device for base cloth production. To solve the above technical problem, the basic concept of the technical scheme of the utility model is as follows:
[0005] A tentering setting device for base cloth production, which comprises a main frame and a lifting hydraulic cylinder installed on the top of the main frame, the lower end of the lifting hydraulic cylinder is fixedly connected with a lifting frame, one side of the lifting frame is fixedly provided with a side connecting frame one, and the other side is fixedly provided with a side connecting frame two, the inner side of the side connecting frame one is fixedly provided with a mounting seat, a fixed mounting groove is formed in the mounting seat, a fixed mounting sliding block is slidably connected in the fixed mounting groove, a fixed mounting box is fixedly arranged on the side of the fixed mounting sliding block away from the mounting seat, and cleaning cotton is installed in the fixed mounting box, an upper guide roller and a lower guide roller are installed on the inner side of the main frame, a heat collecting cover is fixedly arranged on the inner side of the side connecting frame two, and a heating pipe is installed on the inner side of the heat collecting cover, which is used for heating the guide roller.
[0006] As a further scheme of the utility model: the heating pipe and the cleaning cotton are both provided with two groups, two groups are corresponded with the upper guide roller and the lower guide roller respectively, are used for cleaning and heating treatment of corresponding guide roller respectively.
[0007] As a further scheme of the utility model: the cross section of the heat collecting cover is triangular opening structure, the cleaning cotton is in close contact with the guide roller, the cleaning cotton is in compression state, the cross section of the fixed installation sliding block is convex structure, the both sides of the mounting seat are processed with end fixed hole, the end fixed hole is threaded hole, the fixed plate can be installed on the both sides of the mounting seat through the end fixed hole, the position of the fixed installation box is fixed.
[0008] As a further scheme of the utility model: the top surface and the bottom surface of the mounting seat corresponding to the upper guide roller are both fixedly installed with pipeline support, the pipeline support is fixedly provided with pipeline fixing buckle, the pipeline fixing buckle is provided with liquid spraying pipe, the liquid spraying pipe is installed with spray head, which is used for supplementing water for the cleaning cotton.
[0009] As a further scheme of the utility model: the liquid spraying pipe is connected with liquid storage tank through liquid supply pipe, the liquid supply pipe is made of soft tube material, the liquid storage tank is arranged at the top of the main rack and is located at the position of the side of the lifting hydraulic cylinder, and the liquid storage tank is used for storing water.
[0010] As a further scheme of the utility model: the outer side of the main rack is fixedly installed with gearbox, the outer side of the gearbox is fixedly installed with motor, the main shaft of the motor is connected with output shaft through shaft coupling, the output shaft is installed with driving gear, the driving gear is meshed with driven gear above, the driving gear is installed at the end position of the lower guide roller, and the driven gear is installed at the end position of the upper guide roller.
[0011] Compared with the prior art, the utility model has the following beneficial effects.
[0012] The cleaning device and the heating device that can be adjusted in lifting are arranged at the guide roller, the cleaning device contacts with the guide roller by using cleaning cotton, the liquid spraying pipe is arranged above the cleaning cotton, the cleaning cotton is supplemented with water, and the water-soluble glue can be effectively removed.
[0013] The other side of the guide roller is provided with the heating pipe, the outer side of the heating pipe is provided with the heat collecting cover, the guide roller can be heated conveniently, the heating pipe and the cleaning cotton can effectively remove the hot melt adhesive, the cleaning device can be adjusted in lifting, the normal work of the tentering and setting is not affected, the cleaning effect is good, and the automation degree is high.
[0014] The specific embodiments of the present application will be further described in conjunction with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings, which are part of the present application, serve to further understand the present application, and the illustrative embodiments of the present application and their descriptions serve to explain the present application but do not constitute improper limitations on the present application. Obviously, the drawings described below are only some embodiments, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings. In the drawings:
[0016] Figure 1 is a structural schematic view of the present application;
[0017] Figure 2 is a front view of the present application;
[0018] Figure 3 is a side sectional view of the present application;
[0019] Figure 4 is an enlarged view of A of the present application;
[0020] Figure 5 is an internal schematic view of the gearbox of the present application.
[0021] In the drawings: 1, main rack; 2, lifting hydraulic cylinder; 3, liquid storage tank; 4, lifting frame; 5, gearbox; 6, motor; 7, side connecting frame one; 8, mounting seat; 9, side connecting frame two; 10, liquid spraying pipe; 11, liquid supply pipe; 12, heat collecting cover; 13, heating pipe; 14, upper guide roller; 15, lower guide roller; 16, pipe fixing buckle; 17, shower head; 18, cleaning cotton; 19, fixed mounting box; 20, fixed mounting sliding block; 21, fixed mounting groove; 22, end fixing hole; 23, pipe support; 24, output shaft; 25, driving gear; 26, driven gear.
[0022] It should be noted that these drawings and written descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments will be clearly and completely described below in conjunction with the drawings of the embodiments of the present application. The following embodiments are used to illustrate the present application but not to limit the scope of the present application.
[0024] As Figures 1 to 5As shown, a kind of base cloth production is shown in the range setting device, main rack 1 and the lifting hydraulic cylinder 2 installed on its top, the telescopic rod lower end of lifting hydraulic cylinder 2 is fixedly installed with lifting frame 4, one side of lifting frame 4 is fixedly provided with side connecting frame one 7, the other side is fixedly provided with side connecting frame two 9, the inboard of side connecting frame one 7 is fixedly provided with mounting seat 8, fixed installation groove 21 is opened on mounting seat 8, fixed installation sliding block 20 is slidably connected in fixed installation groove 21, fixed installation sliding block 20 is fixedly provided with fixed installation box 19 on the side away from mounting seat 8, cleaning cotton 18 is installed in fixed installation box 19, upper guide roller 14 and lower guide roller 15 are installed in the inboard of main rack, the inboard of side connecting frame two 9 is fixedly provided with heat-collecting cover 12, heating pipe 13 is installed in the inboard of heat-collecting cover 12 for heating treatment to guide roller.
[0025] Wherein, heating pipe 13 and cleaning cotton 18 are provided with two groups, two groups are correspondingly used for cleaning and heating treatment to corresponding guide roller with upper guide roller 14 and lower guide roller 15 respectively.
[0026] The section of heat-collecting cover 12 is triangular opening structure, cleaning cotton 18 is in close contact with guide roller, cleaning cotton 18 is in compression state, the section of fixed installation sliding block 20 is convex letter structure, end fixed hole 22 is machined on the two side faces of mounting seat 8, end fixed hole 22 is threaded hole, and fixing plate can be installed on the two side faces of mounting seat 8 through end fixed hole 22, to fix the position of fixed installation box 19.
[0027] The top surface and bottom surface of the mounting seat 8 corresponding to upper guide roller 14 are both fixedly installed with pipe support 23, pipe support 23 is fixedly provided with pipe fixed buckle 16, spray pipe 10 is provided in pipe fixed buckle 16, spray head 17 is installed on spray pipe 10 for supplementing water to cleaning cotton 18.
[0028] Spray pipe 10 is connected with liquid storage tank 3 through liquid supply pipe 11, liquid supply pipe 11 is selected from hose material, liquid storage tank 3 is arranged on the top of main rack 1, and liquid storage tank 3 is used for storing water at the position of the side of lifting hydraulic cylinder 2.
[0029] Variable speed box 5 is fixedly installed on the outside of main rack 1, motor 6 is fixedly installed on the outside of variable speed box 5, the main shaft of motor 6 is connected with output shaft 24 through coupling, driving gear 25 is installed on output shaft 24, driven gear 26 is meshingly arranged above driving gear 25, driving gear 25 is installed at the end position of lower guide roller 15, and driven gear 26 is installed at the end position of upper guide roller 14.
[0030] The utility model discloses a working principle is: base cloth production tentering shaping processing, motor 6 works, the main shaft of motor 6 is rotated through the shaft coupling and drives output shaft 24, and output shaft 24 is installed with drive gear 25, and drive gear 25 is mutually engaged with driven gear 26, and further drives driven gear 26 to rotate, and motor 6 is rotated through gear transmission subassembly and drives upper guide roller 14 and lower guide roller 15, and the opposite direction is rotated, and further realizes the transmission of base cloth, and the glue of guide roller is covered in the process of base cloth tentering shaping production, and needs to carry out slurry coating, and the glue powder processing of scattering, and the guide roller is cleaned after processing for a period of time, and needs to carry out cleaning treatment to the guide roller,
[0031] If the glue used in processing is water-soluble glue, first, the lifting hydraulic cylinder 2 drives the lifting frame 4 to move downwards, moves to the vertical middle position of the cleaning cotton 18 at the maximum outer diameter of the guide roller, the cleaning cotton 18 is in full contact with the corresponding guide roller, the water in the liquid storage tank 3 is supplied to the liquid spraying pipe 10, and is sprayed onto the cleaning cotton 18 through the spray head 17, so as to supplement the water of the cleaning cotton 18, and the glue on the guide roller is hydrolyzed, and then is cleaned, the liquid supply pipe 11 is provided with an electric control valve for controlling the water supply, after the guide roller is cleaned, the heating pipe 13 starts to work, and the guide roller is heated, so that the water on the outside of the guide roller is quickly evaporated, and the equipment is convenient for starting a new round of work.
[0032] If the glue used in processing is hot melt glue, first, the lifting hydraulic cylinder 2 drives the lifting frame 4 to move downwards, moves to the vertical middle position of the cleaning cotton 18 at the maximum outer diameter of the guide roller, the cleaning cotton 18 is in full contact with the corresponding guide roller, the heating pipe 13 works, and the guide roller is heated, the upper guide roller 14 and the lower guide roller 15 are in rotating state during the cleaning process, so as to ensure that the guide roller is uniformly heated, the glue is melted, and is wiped off by the cleaning cotton 18.
[0033] The utility model discloses a cleaning device and heating device that can be adjusted in lifting are equipped with at the guide roller, the cleaning device utilizes the contact of cleaning cotton 18 and guide roller, and the upper side of cleaning cotton 18 is equipped with liquid spraying pipe 10, and the water of cleaning cotton 18 is supplemented, can effectively remove the other side of guide roller to water-soluble glue, and the outer side of heating pipe 13 is equipped with heat collecting cover 12, and the guide roller is heated conveniently, and heating pipe 13 and cleaning cotton 18 cooperate and can effectively remove the hot melt glue, and the cleaning device can be adjusted in lifting, and will not affect the normal work of tentering shaping, and the cleaning effect is good, and the degree of automation is high.
[0034] The above merely describes preferred embodiments of the present application and is not intended to limit the present application in any form. Although the present application has been disclosed with preferred embodiments, it is not intended to limit the present application. Any skilled person in the art can make some changes or modifications to the above-mentioned technical content without departing from the technical solution of the present application, and equivalent embodiments with equivalent changes are equivalent. Any simple modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application still belong to the scope of the present application.
Claims
1. A tenter stretching device for base fabric production, comprising a main frame (1) and a lifting hydraulic cylinder (2) installed on the top of the main frame, characterized in that, The telescopic rod lower end of the lifting hydraulic cylinder (2) is fixedly installed with a lifting frame (4), one side of the lifting frame (4) is fixedly provided with a side connecting frame one (7), the other side is fixedly provided with a side connecting frame two (9), the inner side of the side connecting frame one (7) is fixedly provided with a mounting seat (8), a fixed mounting groove (21) is formed in the mounting seat (8), a fixed mounting sliding block (20) is slidably connected in the fixed mounting groove (21), a fixed mounting box (19) is fixedly arranged on the side of the fixed mounting sliding block (20) away from the mounting seat (8), a cleaning cotton (18) is installed in the fixed mounting box (19), an upper guide roller (14) and a lower guide roller (15) are installed in the inner side of the main frame, a heat collecting cover (12) is fixedly arranged on the inner side of the side connecting frame two (9), and a heating pipe (13) is installed on the inner side of the heat collecting cover (12).
2. The tentering device for the base fabric production according to claim 1, characterized in that, The heating pipe (13) and the cleaning cotton (18) are both provided with two groups, and the two groups correspond to the upper guide roller (14) and the lower guide roller (15) respectively.
3. The tentering device for the production of a base fabric according to claim 2, characterized in that The cross section of the heat collecting cover (12) is a triangular opening structure, the cleaning cotton (18) is in close contact with the guide roller, the cleaning cotton (18) is in a compressed state, the cross section of the fixed mounting sliding block (20) is a convex structure, end fixed holes (22) are formed in the two side faces of the mounting seat (8), and the end fixed holes (22) are threaded holes.
4. The tentering device for the base fabric production according to claim 3, characterized in that, The top surface and the bottom surface of the mounting seat (8) corresponding to the upper guide roller (14) are both fixedly installed with a pipeline support (23), a pipeline fixed buckle (16) is fixedly arranged on the pipeline support (23), a liquid spraying pipe (10) is arranged in the pipeline fixed buckle (16), and a spraying head (17) is installed on the liquid spraying pipe (10).
5. The tentering device for the production of a base fabric according to claim 4, characterized in that The liquid spraying pipe (10) is connected with a liquid storage tank (3) through a liquid supply pipe (11), the liquid supply pipe (11) is made of a hose material, the liquid storage tank (3) is arranged on the top of the main frame (1) and located at the side of the lifting hydraulic cylinder (2).
6. The tentering and setting device for the production of a base fabric according to claim 5, characterized in that The outer side of the main frame (1) is fixedly installed with a gearbox (5), the outer side of the gearbox (5) is fixedly installed with a motor (6), the main shaft of the motor (6) is connected with an output shaft (24) through a shaft coupling, the output shaft (24) is installed with a driving gear (25), and a driven gear (26) is arranged above the driving gear (25).