Device for cleaning alloy cutter before coating

By designing a cleaning device for alloy knives, utilizing solid-liquid separation technology with conveyor belts and filters, combined with a water pump and water tank circulation system, the problem of wasted cleaning water in the cleaning device is solved, achieving the recycling of cleaning water and cost reduction.

CN223603023UActive Publication Date: 2025-11-28SHENZHEN JINTAIYING ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202423014406.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-07
Publication Date
2025-11-28
Estimated Expiration
2034-12-07

AI Technical Summary

Technical Problem

Existing alloy tool cleaning devices cannot effectively recycle and reuse cleaning water during the cleaning process, resulting in water waste and increased production costs.

Method used

A cleaning device comprising a cleaning tank, a conveyor belt, a water tank, and a filter screen is designed. The conveyor belt transports alloy blades for cleaning, the filter screen achieves solid-liquid separation, and the clean water is reused through a circulation system of a water pump and a water tank. Combined with a cleaning mechanism, the residue on the filter screen is automatically cleaned, realizing the recycling of clean water.

Benefits of technology

It enables the recycling of clean water, saves water resources, reduces cleaning costs, and improves the operational stability and efficiency of the equipment through its automated structure.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a device for cleaning an alloy cutter before coating, and belongs to the technical field of cutter cleaning. Comprising a cleaning box, communicating through grooves are formed in the two sides of the cleaning box, a conveying belt penetrates through the interiors of the through grooves, a plurality of cutter clamping mechanisms capable of fixing alloy cutters are installed on the conveying belt, a first water tank is fixedly connected to the inner wall of the bottom of the cleaning box, and an obliquely-arranged filter screen is fixedly connected to the top of the first water tank; a cleaning mechanism capable of cleaning the filter screen is installed in the first water tank. According to the utility model, the used clean water can be recycled, solid-liquid separation is realized through the filter screen after cleaning, liquid can be recycled, as a necessary means for circulating the clean water, the cleaning mechanism can contain dropped residue solids into the storage box for unified collection, and when the filtering capacity is reduced, the cleaning mechanism can be used for cleaning the filter screen. And the filtering objects in the storage box only need to be directly cleaned, so that the device is economical and environment-friendly, and the cleaning cost can be effectively reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cutlery cleaning technical field, especially a device for alloy cutlery pre -coating cleaning. BACKGROUND

[0002] The alloy cutlery is plated in production, and the plating refers to the technology that a thin film is applied to the surface of the cutlery to improve its performance, which can improve the wear resistance, corrosion resistance, thermal stability and lubricating property of the cutlery, thereby improving the cutting efficiency and processing quality and prolonging the service life of the cutlery, and the plated cutlery is widely used in high-performance and high-precision machining operations.

[0003] Before the alloy cutlery is plated, the cutlery needs to be cleaned to remove the dirt, oxides, rust, dust and other pollutants on the surface of the cutlery, so as to avoid the influence of the pollutants on the adhesion of the plating and ensure the stability and uniformity of the plating. After the processing cost in actual production is counted, it is found that the existing cleaning device uses a large amount of water in cleaning, and there is usually no special equipment for recycling. If the corresponding equipment is simply added, the debugging and installation costs need to be considered. Therefore, at present, the used cleaning water is directly discharged, which actually causes a certain degree of water resource waste. SUMMARY

[0004] The utility model solves the technical problem, provides a device for alloy cutlery pre -coating cleaning to solve the water resource waste problem caused by the unreasonable and simple recycling of cleaning water in the existing cleaning device.

[0005] To solve the above technical problems, the utility model provides the following technical scheme:

[0006] A device for alloy cutlery pre -coating cleaning at least includes a cleaning tank, the bottom of the cleaning tank is fixedly connected with a stable support frame, the two sides of the cleaning tank are provided with communicating through grooves, the inside of the through groove is penetrated by a conveyor belt, the top of the conveyor belt is provided with a fixed frame fixedly connected with the top of the cleaning tank to maintain the balance of the conveyor belt, a plurality of knife clamping mechanisms for fixing alloy cutlery are installed on the conveyor belt, a water tank one is fixedly connected to the inner wall of the bottom of the cleaning tank, an inclined filter screen is fixedly connected to the top of the water tank one, and a cleaning mechanism for cleaning the filter screen is installed in the water tank one.

[0007] Preferably, the cleaning mechanism comprises a rotating disc rotatably connected to the inner wall of the bottom of the water tank one, the side of the rotating disc is fixedly connected with a plurality of rotating leaves, the both sides of the inner wall of the bottom of the water tank one are fixedly connected with U-shaped blocks, the interiors of the U-shaped blocks are provided with vertical columns, the vertical columns are fixedly connected with a connecting strip, the connecting strip is provided with a second sliding groove, the top of the rotating disc is fixedly connected with a limiting nail capable of sliding in the second sliding groove, the both sides of the vertical columns close to each other are provided with third sliding grooves, the vertical columns are provided with cleaning blocks abutting against the top of the filter screen, and the both ends of the cleaning blocks are slidably connected with the vertical columns at the both ends of the connecting strip through the third sliding grooves.

[0008] Preferably, the cleaning mechanism comprises a rotating disc rotatably connected to the inner wall of the bottom of the water tank one, the side of the rotating disc is fixedly connected with a plurality of rotating leaves, the both sides of the inner wall of the bottom of the water tank one are fixedly connected with U-shaped blocks, the interiors of the U-shaped blocks are provided with vertical columns, the vertical columns are fixedly connected with a connecting strip, the connecting strip is provided with a second sliding groove, the top of the rotating disc is fixedly connected with a limiting nail capable of sliding in the second sliding groove, the both sides of the vertical columns close to each other are provided with third sliding grooves, the vertical columns are provided with cleaning blocks abutting against the top of the filter screen, and the both ends of the cleaning blocks are slidably connected with the vertical columns at the both ends of the connecting strip through the third sliding grooves.

[0009] Preferably, the fixing block one is fixedly connected with the conveying belt, the bottom of the fixing block one is fixedly connected with a fixing block two in the shape of "L", the interior of the fixing block two is provided with a movable groove, the interior of the movable groove is rotatably connected with a clamping plate, one side of the inner wall of the movable groove is fixedly connected with a spring, one end of the spring abuts against the clamping plate, one side of the clamping plate away from the spring abuts against a pressing block, the side of the pressing block away from the clamping plate penetrates and extends out of the fixing block two, the outer surface of the pressing block is fixedly connected with a sliding block, and the interior of the fixing block two is provided with a first sliding groove matched with the sliding block and used for limiting the movement of the pressing block.

[0010] Preferably, the bottom inner wall of the cleaning tank is provided with a storage tank, the storage tank can slide out of the cleaning tank in a sliding manner, and the storage tank is located at one side of the lower part of the filter screen.

[0011] Preferably, the both sides of the inner wall of the cleaning tank are fixedly connected with baffles, and the baffles are located above the filter screen and used for guiding water into the interior of the water tank one.

[0012] Preferably, one side of the cleaning tank is rotatably connected with a rotating door facilitating the observation and operation of the interior of the cleaning tank.

[0013] Compared with the prior art, the utility model has at least the following beneficial effects: the used clean water can be recycled, solid-liquid separation is realized through the filter screen after cleaning, and the liquid can be recycled, wherein, as the necessary means of recycling clean water, the cleaning mechanism can uniformly collect the dropped residue solid into the storage box, when the filtering capacity decreases, only the filter out in the storage box is directly cleaned, not only environmental protection is saved, but also the cleaning cost is effectively reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable a person skilled in the relevant art to implement and use the present disclosure.

[0015] Figure 1 It is a three-dimensional structure schematic diagram for the device for cleaning alloy cutter before coating film;

[0016] Figure 2 It is a front view sectional structure schematic diagram for the device for cleaning alloy cutter before coating film;

[0017] Figure 3 It is a partial sectional view three-dimensional structure schematic diagram for the device for cleaning alloy cutter before coating film;

[0018] Figure 4 It is a side view structure schematic diagram for the device for cleaning alloy cutter before coating film;

[0019] Figure 5 It is a sectional view three-dimensional enlarged structure schematic diagram for the clamping cutter mechanism.

[0020] Reference signs:

[0021] 1, cleaning box, 2, through slot, 3, conveying belt, 4, fixed frame, 5, clamping cutter mechanism, 51, fixed block one, 52, fixed block two, 53, movable slot, 54, clamping plate, 55, spring, 56, pressing block, 57, sliding groove one, 58, sliding block, 6, water tank one, 7, filter screen, 8, cleaning mechanism, 81, rotating disc, 82, connecting strip, 83, limiting peg, 84, sliding groove two, 85, stand column, 86, sliding groove three, 87, cleaning block, 88, U-shaped block, 9, fixed plate, 10, water pump, 11, water delivery pipe, 12, supporting rod, 13, water tank two, 14, water outlet pipe, 15, water spraying pipe, 16, storage box, 17, baffle, 18, rotating door, 19, supporting frame, 20, drain pipe. DETAILED DESCRIPTION

[0022] The following is a detailed description of the apparatus for cleaning alloy cutting tools before coating, provided by this utility model, with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.

[0023] like Figures 1-4 As shown, an embodiment of this utility model provides a device for cleaning alloy knives before coating, including at least a cleaning tank 1. A support frame 19 for maintaining stability is fixedly connected to the bottom of the cleaning tank 1. Both sides of the cleaning tank 1 are provided with interconnected slots 2. A conveyor belt 3 passes through the inside of the slots 2. A fixing frame 4 is provided on the top of the conveyor belt 3 and is fixedly connected to the top of the cleaning tank 1 to maintain the balance of the conveyor belt 3. Several knife-locking mechanisms 5 for fixing alloy knives are installed on the conveyor belt 3. A water tank 6 is fixedly connected to the bottom inner wall of the cleaning tank 1. An inclined filter screen 7 is fixedly connected to the top of the water tank 6. A cleaning mechanism 8 for cleaning the filter screen 7 is installed inside the water tank 6.

[0024] When the conveyor belt 3 delivers the alloy cutting tool into the cleaning tank 1 via the tool clamping mechanism 5, the water stored inside the second water tank 13 can enter the spray pipe 15 through the outlet pipe 14, and then be sprayed out from the nozzle on the spray pipe 15 to clean the alloy cutting tool. After passing through the cleaning tank 1, the conveyor belt 3 will also loop back into the cleaning tank 1, allowing the alloy cutting tool to be cleaned again. The water sprayed from the nozzle will flow through the baffle 17 to the filter screen 7. The filter screen 7 filters and separates the solid and liquid from the water. After passing through the filter screen 7, the liquid will flow into the interior of the first water tank 6 for storage. At this time, the water pump 10 can be started to drain the water inside the first water tank 6 through the drain pipe 20. The water is drawn out and allowed to flow into the water pump 10, and then transported into the water tank 13 through the water pipe 11. The advantage of this is that the water resources can be recycled, which not only saves resources and is environmentally friendly, but also effectively reduces the cost of cleaning. After cleaning, solid and liquid separation is achieved through the filter screen 7. Although the filtered clean water is not completely the same as tap water, it is sufficient for cleaning. This filtered circulating water will be recycled under the action of the water pump 10 until the water quality of the filtered water no longer meets the cleaning requirements. At this time, the water circulation needs to be stopped and discharged into a suitable water treatment area for pollution treatment. Finally, it will be discharged in compliance with the discharge standards.

[0025] Further, the cleaning mechanism 8 comprises a rotating disc 81 rotatably connected to the inner wall of the bottom of the water tank 6, a plurality of rotating leaves are fixedly connected to the side of the rotating disc 81, U-shaped blocks 88 are fixedly connected to the two sides of the inner wall of the bottom of the water tank 6, vertical columns 85 are arranged in the interiors of the U-shaped blocks 88, a connecting strip 82 is fixedly connected between the vertical columns 85, a second sliding groove 84 is formed in the connecting strip 82, a limiting nail 83 fixedly connected to the top of the rotating disc 81 can slide in the second sliding groove 84, third sliding grooves 86 are formed in the sides of the vertical columns 85 which are close to each other, cleaning blocks 87 abutting against the top of the filter screen 7 are arranged between the vertical columns 85, the two ends of each cleaning block 87 are slidably connected to the vertical columns 85 at the two ends of the connecting strip 82 through the third sliding grooves 86, a fixed plate 9 is fixedly connected to the side outer wall of the cleaning tank 1, a water pump 10 is mounted on the top of the fixed plate 9, a drain pipe 20 is fixedly connected to one end of the water pump 10, the drain pipe 20 extends through one side of the cleaning tank 1 and the water tank 6 to the interior of the water tank 6, a water delivery pipe 11 is fixedly connected to the end of the water pump 10 away from the drain pipe 20, a water tank 13 is fixedly connected to the top of the cleaning tank 1 through a plurality of supporting rods 12, the end of the water delivery pipe 11 away from the water pump 10 is in communication with the water tank 13, a water outlet pipe 14 in communication with the water tank 13 is fixedly connected to the bottom of the water tank 13, the end of the water outlet pipe 14 away from the water tank 13 extends through the cleaning tank 1 to the interior of the cleaning tank 1 and is fixedly connected to a water spraying pipe 15, a plurality of nozzles are mounted on the water spraying pipe 15, a storage tank 16 is placed on the inner wall of the bottom of the cleaning tank 1, the storage tank 16 can slide out of the cleaning tank 1, the storage tank 16 is located at the side of the filter screen 7 at a lower position, baffles 17 are fixedly connected to the inner walls of the two sides of the cleaning tank 1, the baffles 17 are located above the filter screen 7 and are used for guiding water into the interior of the water tank 6, and a rotating door 18 rotatably connected to one side of the cleaning tank 1 is convenient for observing and operating the interior of the cleaning tank 1.

[0026] In the embodiment, after the filter screen 7 separates the solid and the liquid, part of the larger filtered substances will roll into the storage tank 16 along the inclined filter screen 7, when the water pump 10 starts to pump the water in the water tank 6, the sharp water flow suction force will drive the rotating disc 81 to rotate, when the rotating disc 81 rotates, the limiting nail 83 will rotate and slide in the second sliding groove 84 on the connecting strip 82, the connecting strip 82 will move, the vertical columns 85 at the two sides of the connecting strip 82 will slide in the interiors of the U-shaped blocks 88, under the above series of linkage structures, the vertical columns 85 will drive the cleaning blocks 87 to move up and down in the third sliding grooves 86 on the vertical columns 85, and the cleaning blocks 87 will abut against the filter screen 7, so that the cleaning blocks 87 can scrape the filter screen 7, and the residual pollutants on the filter screen 7 will be scraped and collected in the interior of the storage tank 16. Through the cooperation of the above structures, the residual solid substances will fall into the storage tank 16 at the bottom of the cleaning tank 1 and be collected, and the filter screen 7 can maintain effective filtering capacity for a long time, when the storage tank 16 stores more waste to be cleaned, the waste can be cleaned by directly sliding the storage tank 16 out of the cleaning tank 1.

[0027] As shown in Figure 5 The card cutter mechanism 5 includes a fixed block one 51 fixedly connected with the conveying belt 3, a fixed block two 52 in the shape of "L" fixedly connected at the bottom of the fixed block one 51, an active slot 53 opened in the inside of the fixed block two 52, a clamping plate 54 rotatably connected in the inside of the active slot 53, a spring 55 fixedly connected with the inside wall of the active slot 53, one end of the spring 55 abutting against the clamping plate 54, the clamping plate 54 abutting against a pressing block 56 on the side away from the spring 55, the pressing block 56 extending out of the fixed block two 52 on the side away from the clamping plate 54, a sliding block 58 fixedly connected on the outer surface of the pressing block 56, and a sliding groove one 57 opened in the inside of the fixed block two 52 and adapted with the sliding block 58 for limiting the movement of the pressing block 56.

[0028] When the alloy cutter needs to be cleaned, the pressing block 56 is only needed to be pressed to extend into the inside of the active slot 53, drive the clamping plate 54 at one end of the pressing block 56 to rotate, extrude the spring 55, and the sliding block 58 slides in the inside of the sliding groove one 57, at this time, the alloy cutter can be placed in the inside of the active slot 53 and located between the clamping plate 54 and the inside wall of the fixed block two 52, then the pressing block 56 is not pressed any more, the spring 55 resets to drive one end of the clamping plate 54 to rotate, the other end of the clamping plate 54 abuts against the alloy cutter to extrude the alloy cutter between the clamping plate 54 and the inside wall of the fixed block two 52, and the clamping is completed. The above structure is simple and reliable, easy to operate, can quickly disassemble and install the cutter, reduces the work burden of workers and improves the work efficiency, and if the above structure can be matched with an automatic structure, the running stability of the equipment can be further improved.

[0029] Overall, the utility model discloses a water tank one 6, water pump 10 and water tank two 13 are set up as the water circulation basic structure of the cleaning device, when the conveying belt 3 works and passes through the card cutter mechanism 5 to send the alloy cutter into the cleaning tank 1, the water stored in the inside of the water tank two 13 can enter the water jet pipe 15 through the water outlet pipe 14, then is sprayed out from the spray head on the water jet pipe 15, and the alloy cutter is cleaned, and the conveying belt 3 is still after passing through the cleaning tank 1 and is bound back to the inside of the cleaning tank 1, and the alloy cutter is cleaned again, the water sprayed out from the spray head flows to the filter screen 7 through the baffle 17, the filter screen 7 filters the water and separates the solid and liquid, and the liquid flows into the inside of the water tank one 6 after passing through the filter screen 7 and is stored, at this time, the water pump 10 can be started, the water in the inside of the water tank one 6 is pumped out through the drain pipe 20, and the water flows into the water pump 10 and is transported into the inside of the water tank two 13 through the water delivery pipe 11, which has the advantage that the cleaning water can be self-cleaning circulation, is not only environmental protection, and effectively reduces the cost of cleaning.

[0030] The utility model covers any alternative, modification, equivalent method and scheme which are made on the essence and range of the utility model. In order to make the public have the thorough understanding of the utility model, the specific details are explained in the above preferred embodiment of the utility model, and the utility model can be completely understood without the description of these details for the person skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the utility model, the well-known method, process, flow, element and circuit are not explained in detail.

[0031] Those skilled in the art can understand that all or part of the steps of the above-mentioned embodiment methods can be completed by instructing the relevant hardware through programs, and the programs can be stored in computer readable storage medium, such as ROM / RAM, magnetic disc, optical disc and the like.

[0032] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for the ordinary skilled person in the technical field, a number of improvements and refinements can be made without departing from the principle of the utility model, and these improvements and refinements should also be regarded as the protection range of the utility model.

Claims

1. A device for cleaning before coating of an alloy tool, characterized in that, It includes at least a cleaning tank (1), the bottom of which is fixedly connected to a support frame (19) for maintaining stability. Both sides of the cleaning tank (1) are provided with interconnected slots (2). A conveyor belt (3) runs through the inside of the slots (2). A fixed frame (4) is provided on the top of the conveyor belt (3) and is fixedly connected to the top of the cleaning tank (1) to maintain the balance of the conveyor belt (3). Several clamping mechanisms (5) for fixing alloy knives are installed on the conveyor belt (3). A water tank (6) is fixedly connected to the bottom inner wall of the cleaning tank (1). An inclined filter screen (7) is fixedly connected to the top of the water tank (6). A cleaning mechanism (8) for cleaning the filter screen (7) is installed inside the water tank (6).

2. The apparatus for cleaning before coating of alloy cutters according to claim 1, wherein, The cleaning mechanism (8) includes a turntable (81) rotatably connected to the bottom inner wall of the water tank (6). Several rotating blades are fixedly connected to the side of the turntable (81). U-shaped blocks (88) are fixedly connected to both sides of the bottom inner wall of the water tank (6). A column (85) is provided inside the U-shaped block (88). A connecting strip (82) is fixedly connected between the columns (85). A second groove (84) is provided on the connecting strip (82). A limiting pin (83) that can slide inside the second groove (84) is fixedly connected to the top of the turntable (81). A third groove (86) is provided on the side of the columns (85) that are close to each other. A cleaning block (87) that abuts against the top of the filter screen (7) is provided between the columns (85). The two ends of the cleaning block (87) are slidably connected to the columns (85) at both ends of the connecting strip (82) through the third groove (86).

3. The apparatus for cleaning alloy cutter before coating according to claim 1, wherein, A fixing plate (9) is fixedly connected to one side of the outer wall of the cleaning tank (1). A water pump (10) is installed on the top of the fixing plate (9). A drain pipe (20) is fixedly connected to one end of the water pump (10). The drain pipe (20) extends through the cleaning tank (1) and one side of the water tank (6) into the interior of the water tank (6). A water supply pipe (11) is fixedly connected to the end of the water pump (10) away from the drain pipe (20). The top of the cleaning tank (1) is supported by multiple support rods ( 12) A water tank (13) is fixedly connected. The end of the water supply pipe (11) away from the water pump (10) is connected to the water tank (13). The bottom of the water tank (13) is fixedly connected to the water outlet pipe (14) connected to the water tank (13). The end of the water outlet pipe (14) away from the water tank (13) passes through the cleaning tank (1) and extends into the interior of the cleaning tank (1) and is fixedly connected to the spray pipe (15). Several nozzles are installed on the spray pipe (15).

4. The apparatus for cleaning alloy cutter before coating according to claim 1, wherein, The card cutter mechanism (5) includes a fixed block one (51) fixedly connected with the conveying belt (3), the bottom of the fixed block one (51) is fixedly connected with a fixed block two (52) in the shape of "L", the inside of the fixed block two (52) is provided with a movable groove (53), the movable groove (53) is rotatably connected with a clamping plate (54), one side inner wall of the movable groove (53) is fixedly connected with a spring (55), one end of the spring (55) is in contact with the clamping plate (54), one side of the clamping plate (54) away from the spring (55) is in contact with a pressing block (56), one side of the pressing block (56) away from the clamping plate (54) penetrates and extends out of the fixed block two (52), the outer surface of the pressing block (56) is fixedly connected with a sliding block (58), the inside of the fixed block two (52) is provided with a sliding groove one (57) matched with the sliding block (58) for limiting the movement of the pressing block (56).

5. The apparatus for cleaning alloy cutter before coating according to claim 1, wherein, The bottom inner wall of the cleaning box (1) is provided with a storage box (16), the storage box (16) can slide out of the cleaning box (1), and the storage box (16) is located at the lower side of the filter screen (7).

6. The apparatus for cleaning alloy cutter before coating according to claim 1, wherein, The both side inner walls of the cleaning box (1) are fixedly connected with baffles (17), the baffles (17) are located above the filter screen (7) for guiding water into the inside of the water tank one (6).

7. The apparatus for cleaning alloy cutter before coating according to claim 1, wherein, One side of the cleaning box (1) is rotatably connected with a rotating door (18) for observing and operating the inside of the cleaning box (1).