Efficient shaping press for automobile parts
By using adjustable pneumatic and hydraulic cylinders to drive multiple molds for pressing and shaping, the problems of high labor intensity, high safety risks, and poor flatness caused by manual hammering in existing technologies are solved, achieving efficient and safe shaping of automotive parts.
Patent Information
- Application Number
- CN202423295425.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, unevenness treatment of automotive parts relies on manual hammering, which has problems such as high labor intensity, high safety risks, poor flatness and low efficiency.
Adjustable pneumatic and hydraulic cylinders are used to drive multiple molds for pressing and shaping. Combined with feeding and transferring components, multiple parts can be pressed at one time, improving shaping efficiency and quality.
It enables efficient and safe reshaping of automotive parts, improves the consistency and quality of reshaping, and reduces the intensity of manual labor and safety risks.
Smart Images

Figure CN223603334U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to orthopedic equipment technical field especially relates to a kind of high-efficiency shaping press of automobile parts. BACKGROUND
[0002] Automobile parts need to be shaped and restored when uneven, the uneven automobile parts are knocked flat by artificial hammer one by one, the weight of hammer is about more than half catty, needs several thousand times of lift for a day, it is a great test to the arm strength of staff, it is easy to cause arm muscle strain after knocking for a day, and there is the security risk of hitting hand, since the force and direction of artificial knocking are different, it directly leads to the great difference of the flatness of processed parts, even some parts are scrapped, and the efficiency is not satisfactory. UTILITY MODEL CONTENT
[0003] The utility model aims at the shortcomings of prior art, provide a kind of high-efficiency shaping press of automobile parts, it is driven by adjustable pneumatic cylinder to press and shape multiple molds at a time, and the consistency of press and shape is good, can effectively improve the efficiency and quality of shaping.
[0004] To achieve the purpose, the utility model adopts the technical scheme that:
[0005] A kind of high-efficiency shaping press of automobile parts, including rack, the lower part of the rack is equipped with switch board, the upper end of the rack is equipped with workbench, the rear portion of the workbench is equipped with feeding mechanism, the front portion of the workbench is equipped with stamping mechanism, the feeding mechanism includes rotary feeding assembly and material moving assembly between rotary feeding assembly and stamping mechanism, the rack is also equipped with controller electrically connected with the switch board, feeding mechanism, rotary feeding assembly and material moving assembly.
[0006] As further optimization to the above technical scheme: the rotary feeding assembly includes rotary seat connected with workbench, the lower end of the rotary seat is connected with servo motor, the upper end of the rotary seat is connected with material rotating disc, the upper end of the material rotating disc is equipped with material placing die seat for placing parts.
[0007] As further optimization to the above technical scheme: the upper end of the material rotating disc is equipped with at least two groups of die seat resistance, each group of die seat resistance includes four material placing die seats arranged in row.
[0008] As a further optimization of the above technical solutions: the material moving assembly includes a driving slide and a driven slide, the driving slide includes a bottom plate, the upper end of the bottom plate is provided with a material moving frame, the middle part of the material moving frame is provided with a material moving guide rod, a material moving seat is connected with the material moving guide rod, the material moving seat and the bottom end of the material moving frame are connected through a slide rail and a slide groove, one end of the material moving seat is provided with a material moving motor, one side of the material moving seat is connected with a clamping seat, the clamping seat is provided with a lifting cylinder, the output end of the lifting cylinder is connected with a driving clamping cylinder, the output end of the driving clamping cylinder is connected with two clamping jaws, the output ends of the two clamping jaws are connected with clamping plates, and arc-shaped clamping holes are formed in the middle part of the clamping plates; the driven slide includes a guide rail plate, a driven slide block is arranged on the guide rail plate in a matched mode, the upper end of the driven slide block is provided with a driven supporting plate, the inner side of the driven supporting plate is connected with a driven clamping cylinder, the driven clamping cylinder and the driven supporting plate are connected through a vertical slide rail and a slide groove, and the output end of the driven clamping cylinder is connected with two clamping jaws connected with the other ends of the two clamping plates.
[0009] As a further optimization of the above technical solutions: the stamping mechanism includes a stamping frame, the upper end of the stamping frame is provided with a stamping cylinder, the output end of the stamping cylinder is connected with a movable stamping guide plate, the lower end of the movable stamping guide plate is provided with a stamping head, and the upper end of the workbench is provided with a stamping seat corresponding to the stamping head.
[0010] As a further optimization of the above technical solutions: the stamping cylinder is connected with a booster cylinder on one side, the lower end of the movable stamping guide plate is provided with four stamping heads arranged in a row, and the upper end of the workbench is provided with four stamping seats arranged in a row in correspondence.
[0011] Compared with the prior art, the machine frame is provided with a power distribution cabinet at the lower part, a workbench at the upper end, a feeding mechanism at the rear part of the workbench, and a stamping mechanism at the front part of the workbench, the feeding mechanism includes a rotating feeding assembly and a material moving assembly arranged between the rotating feeding assembly and the stamping mechanism, the machine frame is further provided with a controller electrically connected with the power distribution cabinet, the feeding mechanism, the rotating feeding assembly and the material moving assembly, and when the controller is operated, the accessories are placed on the feeding assembly, the rotating feeding assembly is controlled to rotate through the controller, the accessories are clamped and sent to the stamping mechanism through the material moving assembly, and one-time multi-piece compression and shaping are performed, the compression and shaping consistency is good, and the efficiency and quality of shaping can be effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the utility model.
[0013] Figure 2 It is a structural schematic diagram of the rotating feeding assembly of the utility model. DETAILED DESCRIPTION
[0014] The utility model will be further described below in combination with the drawings and specific embodiments.
[0015] As Figure 1 , 2 An automobile accessory high-efficiency shaping press, as shown in the drawings, comprises a rack 1, a power distribution cabinet 2 is arranged at the lower part of the rack 1, a workbench 3 is arranged at the upper end of the rack 1, a feeding mechanism is arranged at the rear part of the workbench 3, a stamping mechanism 6 is arranged at the front part of the workbench 3, the feeding mechanism comprises a rotary feeding assembly 4 and a material moving assembly 5 arranged between the rotary feeding assembly 4 and the stamping mechanism 6, a controller electrically connected with the power distribution cabinet 2, the feeding mechanism, the rotary feeding assembly 4 and the material moving assembly 5 is further arranged on the rack 1, the controller comprises a man-machine interface, and the operation is controlled by a software program; first, the accessory is placed on the feeding assembly 4, then the rotary feeding assembly 4 is rotated by the controller, and then the accessory is clamped and sent to the stamping mechanism 6 by the material moving assembly 5 for one-time multi-piece pressing, the adjustable pneumatic cylinder is used to drive multiple molds for pressing and shaping at one time, the consistency of pressing and shaping is good, and the efficiency and quality of shaping can be effectively improved.
[0016] In this embodiment, the rotary feeding assembly 4 comprises a rotary seat 41 connected with the workbench 3, a servo motor 42 is connected with the lower end of the rotary seat 41, a material rotating disc 43 is connected with the upper end of the rotary seat 41, a material placing die seat 44 for placing the accessory is arranged at the upper end of the material rotating disc 43, at least two groups of die seat blocks are arranged at the upper end of the material rotating disc 43, each group of die seat blocks comprises four material placing die seats 44 arranged in a row, the accessory is placed on the material placing die seat 44 during feeding, and then the rotary seat 41 drives the material rotating disc 43 and the material placing die seat 44 to rotate by the servo motor 42.
[0017] In the embodiment, the material moving assembly 5 comprises a driving slide and a driven slide. The driving slide comprises a bottom plate 51, the upper end of the bottom plate 51 is provided with a material moving frame 52, the middle part of the material moving frame 52 is provided with a material moving guide rod, a material moving seat is connected with the material moving guide rod in a matched mode, the material moving seat and the bottom end of the material moving frame 52 are connected through a slide rail and a slide groove, one end of the material moving seat is provided with a material moving motor, one side of the material moving seat is connected with a clamping seat, the clamping seat is provided with a lifting cylinder 53, the output end of the lifting cylinder 53 is connected with a driving clamping cylinder 54, the output end of the driving clamping cylinder 54 is connected with two clamping jaws, the output ends of the two clamping jaws are connected with two clamping plates 55, and the middle part of each clamping plate 55 is provided with an arc-shaped clamping hole 56. The driven slide comprises a guide rail plate 57, the guide rail plate 57 is provided with a driven slide block in a matched mode, the upper end of the driven slide block is provided with a driven supporting plate, the inner side of the driven supporting plate is connected with a driven clamping cylinder 58, the driven clamping cylinder 58 and the driven supporting plate are connected through a vertical slide rail and a slide groove, and the output end of the driven clamping cylinder 58 is connected with two clamping jaws which are connected with the other ends of the two clamping plates 55. When the material placing die seat 44 and the accessories are rotated to the position, the clamping seat, the lifting cylinder 53, the driving clamping cylinder 54 and the two clamping plates 55 are driven to move upwards to the material placing die seat 44 through the material moving motor, the two clamping plates 55 are driven to open through the driving clamping cylinder 54 and the driven clamping cylinder 58 at the same time, then the driving clamping cylinder 54, the driven clamping cylinder 58 and the two clamping plates 55 are driven to move downwards to the two sides of the accessories through the lifting cylinder 53, the two clamping plates 55 are driven to clamp the accessories through the driving clamping cylinder 54 and the driven clamping cylinder 58 at the same time, then the driving clamping cylinder 54, the driven clamping cylinder 58, the two clamping plates 55 and the accessories are driven to move upwards through the lifting cylinder 53, the accessories are taken off from the material placing die seat 44, then the clamping seat, the lifting cylinder 53, the driving clamping cylinder 54, the two clamping plates 55 and the accessories are driven to move upwards to the stamping seat 64 through the material moving motor, the driving clamping cylinder 54, the driven clamping cylinder 58, the two clamping plates 55 and the accessories are driven to move downwards through the lifting cylinder 53, and the accessories are released through the driving clamping cylinder 54 and the driven clamping cylinder 58 at the same time, so that the accessories are placed on the stamping seat 64. The utility model is preferably provided with four material placing die seats 44, so that four accessories can be fed at a time.
[0018] In the embodiment, the punching mechanism 6 comprises a punching frame, the upper end of the punching frame is provided with a punching cylinder 61, the model of the punching cylinder 61 is WSA21-1-50-5, the output end of the punching cylinder 61 is connected with a movable punching guide plate 62, the lower end of the movable punching guide plate 62 is provided with a punching head 63, the upper end of the workbench 3 is provided with a punching seat 64 corresponding to the punching head 63 arranged below, one side of the punching cylinder 61 is connected with a booster cylinder 65, the lower end of the movable punching guide plate is provided with four punching heads 63 arranged in rows, the upper end of the workbench 3 is correspondingly provided with four punching seats 64 arranged in rows, in use, the punching head 63 is pressed to the punching seat 64 and the accessory by driving the movable punching guide plate 62 to be pressed down by the punching cylinder 61, so that the punching and shaping can be carried out, and the punching and shaping of four accessories can be carried out at one time, the upper end of the punching cylinder 61 is provided with a cylinder stroke adjusting screw, the down pressure height of the pressure connecting cylinder can be adjusted by adjusting the screw, so that the down pressure stroke of the cylinder is prevented from being too long and the connecting seat is prevented from being damaged. If the down pressure is insufficient, the cylinder throttle valve can be adjusted to control the speed and strength of the down pressure. The movable punching guide plate 62 is provided with a screw, if the down pressure is not complete, the down pressure degree of the down pressure needle can be controlled.
[0019] The preferred embodiments of the utility model are described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the conception of the utility model without creative labor. Therefore, any technical scheme obtained by logical analysis, reasoning or limited experiment on the basis of the prior art according to the conception of the utility model should fall within the protection scope of the utility model.
Claims
1. A high-efficiency shaping press for automotive parts, characterized in that: The device includes a frame, a power distribution cabinet at the bottom of the frame, a worktable at the top of the frame, a feeding mechanism at the rear of the worktable, and a stamping mechanism at the front of the worktable. The feeding mechanism includes a rotating feeding component and a material transfer component located between the rotating feeding component and the stamping mechanism. The frame is also equipped with a controller that is electrically connected to the power distribution cabinet, the feeding mechanism, the rotating feeding component, and the material transfer component.
2. The high-efficiency shaping press for automotive parts according to claim 1, characterized in that: The rotating feeding assembly includes a rotating base connected to the worktable, a servo motor connected to the lower end of the rotating base, a rotating material tray connected to the upper end of the rotating base, and a material placement mold base for easy placement of accessories on the upper end of the rotating material tray.
3. The high-efficiency shaping press for automotive parts according to claim 2, characterized in that: The upper end of the transfer tray is provided with at least two sets of mold base resistances, and each set of mold base resistances includes four material placement mold bases arranged in a row.
4. The high-efficiency shaping press for automotive parts according to claim 1, characterized in that: The material transfer assembly includes an active slide and a driven slide. The active slide includes a base plate with a material transfer frame at its upper end. A material transfer guide rod is located in the middle of the material transfer frame, and a material transfer seat is connected to the material transfer guide rod. The material transfer seat is connected to the bottom end of the material transfer frame via a slide rail and a slide groove. A material transfer motor is located at one end of the material transfer seat, and a clamping seat is connected to one side of the material transfer seat. A lifting cylinder is located on the clamping seat, and the output end of the lifting cylinder is connected to an active clamping cylinder. The output end of the material cylinder is connected to two grippers, and the output ends of the two grippers are connected to clamping plates. An arc-shaped clamping hole is opened in the middle of the clamping plate. The driven slide includes a guide rail plate, and a driven slider is fitted on the guide rail plate. A driven support plate is provided on the upper end of the driven slider. A driven clamping cylinder is connected to the inner side of the driven support plate. The driven clamping cylinder and the driven support plate are connected by a vertical slide rail and a slide groove. The output end of the driven clamping cylinder is connected to two grippers that are connected to the other end of the two clamping plates.
5. The high-efficiency shaping press for automotive parts according to claim 1, characterized in that: The stamping mechanism includes a stamping frame, a stamping cylinder at the upper end of the stamping frame, a movable stamping guide plate connected to the output end of the stamping cylinder, a stamping head at the lower end of the movable stamping guide plate, and a stamping seat corresponding to the area below the stamping head at the upper end of the worktable.
6. The high-efficiency shaping press for automotive parts according to claim 5, characterized in that: A booster cylinder is connected to one side of the stamping cylinder, and four stamping heads are arranged in a row at the lower end of the movable stamping guide plate. Four stamping seats are arranged in a row at the upper end of the worktable.