Automatic forming, laying and pressing-in equipment for heating wires of radiant cooker

By designing an automatic forming, laying, and pressing device for heating wires in electric ceramic furnaces, and using a motor drive and hydraulic system to achieve integrated winding, shaping, and pressing of the heating wires, the problem of long production time and high cost in existing technologies has been solved, achieving rapid processing and cost reduction.

CN223603347UActive Publication Date: 2025-11-28ZHONGSHAN AI LI PU ELECTRICAL APPLIANCE CO LTD
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Patent Information

Application Number
CN202423233851.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-28
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The current production process of electric ceramic stove heating plates requires multiple devices to transfer the heating wire, which leads to extended production time and increased costs.

Method used

An automatic forming, laying, and pressing device for heating wires in electric ceramic stoves was designed. The device integrates the winding, shaping, pushing, and pressing of heating wires through a motor-driven transmission system and a hydraulic system, reducing transmission steps.

Benefits of technology

This enables rapid processing of heating wires, reduces production costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of forming, laying and pressing-in equipment, and discloses electric ceramic furnace heating wire automatic forming, laying and pressing-in equipment which comprises four supporting legs, a working table is fixedly connected to the tops of the four supporting legs, a winding assembly is arranged at the top of the working table, and the winding assembly is fixedly connected with the working table. The winding assembly comprises a placement disc slidably connected to the top of the workbench, pneumatic cutting pliers are fixedly connected to the top of the placement disc, a first motor is fixedly connected to the interior of the placement disc, a transmission shaft is fixedly connected to the transmission end of the first motor, a gear is fixedly connected to the outer side of the transmission shaft, and a gear ring is meshed with the outer side of the gear. The first motor drives the transmission shaft to rotate, so that the gear is driven to rotate, the gear ring is driven to rotate, the supporting disc is driven to rotate, the mold is driven to rotate, the heating wire is wound, the shape of the heating wire is set, and subsequent machining of the shaped heating wire is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of forming laying press in equipment, more specifically, the utility model relates to a kind of electric ceramic stove heating wire automatic forming laying press-in equipment. BACKGROUND

[0002] Electric ceramic stove is a kind of stove equipment using electric current heat effect to convert electric energy into heat energy, and its main structure is composed of heating disc, microcrystalline plate, electric control system, temperature control system and furnace body.

[0003] The electric ceramic stove heating disc is composed of iron-chromium heating sheet and heat insulation disc. The electric ceramic stove has the characteristics of gradual temperature rise, three heat balance and no local high temperature, and is not easy to appear paste tray, false boiling and other conditions. The cooking method is the same as gas stove, which can be fried, grilled, hot pot, stir-fried, hot milk, soup, slow stewing, etc. It can also be matched with grill and grill net for grilling. There is no special requirement for the material of the pot and no electromagnetic radiation hazard. In the cold winter, electric ceramic stove can also be used as a heating stove.

[0004] Nowadays, when producing electric ceramic stove heating disc, the heating wire is generally placed in the tool mold, and then the shaped heating wire is placed in the electric ceramic stove to complete the production. However, this processing method generally needs to be processed by multiple devices, which requires continuous transmission of the heating wire to move the heating wire to different devices, resulting in longer production time and increased production cost. UTILITY MODEL CONTENT

[0005] In order to overcome the shortcomings of the prior art, the utility model provides an electric ceramic stove heating wire automatic forming laying press-in equipment, which has the advantages of one-piece processing of heating wire, reducing the time required for heating wire transmission and reducing production cost.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: an electric ceramic stove heating wire automatic forming laying press-in equipment, comprising a supporting leg, the supporting leg is provided with four, four supporting legs are fixedly connected with workbench at the top, the workbench top is provided with winding assembly, the winding assembly comprises a placement disc slidingly connected with the workbench top, the placement disc top is fixedly connected with pneumatic cutting forceps, the placement disc inside is fixedly connected with first motor, the first motor driving end is fixedly connected with transmission shaft, the transmission shaft outside is fixedly connected with gear, the gear outside is engaged with gear ring, the gear ring outside is fixedly connected with support disc, the support disc outside is rotatably connected with the placement disc inside, the transmission shaft end is rotatably connected with fixed block, the fixed block outside is fixedly connected with mold, the mold bottom is fixedly connected with support disc top.

[0007] As a preferred technical scheme of the utility model, the top of the workbench is provided with a lifting assembly, the lifting assembly comprises two electric slide rails fixedly connected to the top of the workbench, a sliding support is slidably connected in the electric slide rail, a second motor is fixedly connected to the bottom of the sliding support, a screw cylinder is fixedly connected to the transmission end of the second motor, a first screw rod is threadedly connected in the screw cylinder, an installation frame is fixedly connected to the end of the first screw rod, a telescopic rod is fixedly connected to the top of the installation frame, and the top of the telescopic rod is fixedly connected with the bottom of the sliding support.

[0008] As a preferred technical scheme of the utility model, the lifting assembly further comprises two transmission blocks fixedly connected to the bottom of the installation frame, the two transmission blocks are oppositely arranged, and a lifting block is fixedly connected between the two transmission blocks.

[0009] As a preferred technical scheme of the utility model, the inside of the installation frame is provided with a limiting assembly, the limiting assembly comprises two vertical plates fixedly connected to the bottom of the inner cavity of the installation frame, a fourth motor is fixedly connected to the outside of the vertical plate, a third screw rod is fixedly connected to the transmission end of the fourth motor, and the end of the third screw rod is rotatably connected with the outside of the other vertical plate.

[0010] As a preferred technical scheme of the utility model, the limiting assembly further comprises a transmission plate threadedly connected with the outside of the third screw rod, the transmission plate penetrates through the installation frame and is slidably connected with the installation frame, and an electric clamping arm is fixedly connected to the bottom of the transmission plate.

[0011] As a preferred technical scheme of the utility model, the top of the electric slide rail is provided with an auxiliary assembly, the auxiliary assembly comprises a fixed frame fixedly connected with the top of the two electric slide rails, and two push rods are fixedly connected to the outside of the fixed frame.

[0012] As a preferred technical scheme of the utility model, the auxiliary assembly further comprises a rotating disc fixedly connected to the top of the workbench, a placed spool is rotatably connected to the top of the rotating disc, the placed spool is provided with two placed plates and a supporting shaft, and the supporting shaft is threadedly connected with the placed plate.

[0013] As a preferred technical scheme of the utility model, the inside of the workbench is provided with a moving assembly, the moving assembly comprises a third motor fixedly connected to the inside of the workbench, a second screw rod is fixedly connected to the transmission end of the third motor, a transmission connecting block is threadedly connected to the outside of the second screw rod, the top of the transmission connecting block is fixedly connected with the bottom of the placing disc, the transmission connecting block is slidably connected with the inside of the workbench, two supporting sliding blocks are arranged on the outside of the transmission connecting block, the top of the supporting sliding block is fixedly connected with the bottom of the placing disc, and the outside of the supporting sliding block is slidably connected with the inside of the workbench.

[0014] As a preferred technical scheme of the utility model, the workbench top is provided with a pressing assembly, the pressing assembly comprises a support frame fixedly connected to the workbench top, a hydraulic rod is fixedly connected to the bottom of the support frame, a pressing disc is fixedly connected to the bottom of the hydraulic rod, a placing disc is slidably connected to the outer side of the pressing disc, the bottom of the placing disc is fixedly connected with a transmission connecting block and a support sliding block respectively, and the bottom of the placing disc is slidably connected with the top of the workbench.

[0015] Compared with the prior art, the utility model has the beneficial effects as follows:

[0016] 1、 the utility model discloses a first motor drives transmission shaft rotation, gear rotation is driven in this, gear ring rotation is driven in this, support disc rotation is driven in this, mould rotation is driven in this, heating wire is wound in this, the shape of heating wire is set in this, it is convenient for subsequent processing to the heating wire of fixed shape.

[0017] 2、 the utility model discloses sliding support drives lifting block movement, heating wire is contacted with push rod in this, heating wire is pushed in this, third motor is started simultaneously, second screw rod rotation is driven in this, setting disc and placing disc synchronous movement are driven in this, placing disc moves to the bottom of lifting block in this, it is convenient for heating wire to be placed in the inside of placing disc, hydraulic rod is started subsequently, pressing disc movement is driven in this, heating wire is pressed into the inside of placing disc in this, the pressing of heating wire is completed in this, the processing of electric stove heating wire is completed in this. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is whole overhead structure schematic diagram of the utility model;

[0019] Figure 2 It is internal component split structure bottom view schematic diagram of the utility model;

[0020] Figure 3 It is internal component overhead structure schematic diagram of the utility model;

[0021] Figure 4 It is part component side view structure schematic diagram of the utility model;

[0022] Figure 5 It is part component internal structure side view schematic diagram of the utility model;

[0023] Figure 6 It is internal component bottom view structure schematic diagram of the utility model.

[0024] In the figure: 1, leg; 2, workbench; 3, setting disc; 4, first motor; 5, gear; 6, gear ring; 7, support disc; 8, fixed block; 9, mold; 10, electric sliding rail; 11, sliding support; 12, second motor; 13, screw cylinder; 14, first screw rod; 15, mounting frame; 16, telescopic rod; 17, transmission block; 18, lifting block; 19, third motor; 20, second screw rod; 21, transmission connecting block; 22, support sliding block; 23, vertical plate; 24, fourth motor; 25, third screw rod; 26, transmission plate; 27, electric clamping arm; 28, fixed frame; 29, push rod; 30, pneumatic cutting forceps; 31, turntable; 32, placed I-shaped wheel; 33, support frame; 34, hydraulic rod; 35, pressing disc; 36, placing disc. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] As Figures 1 to 6 shown, the utility model provides a kind of electric ceramic stove heating wire automatic forming laying press-in equipment, including leg 1, four legs 1 top fixedly connected with workbench 2 are provided, and workbench 2 top is provided with winding assembly, and winding assembly includes the setting disc 3 of sliding connection with the top of workbench 2, and the pneumatic cutting forceps 30 of setting disc 3 top fixedly connected with, and first motor 4 is fixedly connected with in setting disc 3 inside, and transmission shaft is fixedly connected with the transmission end of first motor 4, and gear 5 is fixedly connected with the outside of transmission shaft, and gear ring 6 is engaged with the outside of gear 5, and support disc 7 is fixedly connected with the outside of gear ring 6, and support disc 7 outside is rotatably connected with setting disc 3 inside, and fixed block 8 is rotatably connected with the end of transmission shaft, and mold 9 is fixedly connected with the outside of fixed block 8, and mold 9 bottom is fixedly connected with the top of support disc 7.

[0027] drive transmission shaft to rotate by first motor 4, to drive gear 5 to rotate in this way, to drive gear ring 6 to rotate in this way, to drive support disc 7 to rotate in this way, to drive mold 9 to rotate in this way, to winding heating wire in this way, to set the shape of heating wire in this way, to facilitate subsequent processing to the heating wire of shape setting.

[0028] The top of the workbench 2 is provided with a lifting assembly, the lifting assembly comprises two electric sliding rails 10 fixedly connected to the top of the workbench 2, a sliding bracket 11 slidably connected inside the electric sliding rail 10, a second motor 12 fixedly connected to the bottom of the sliding bracket 11, a screw cylinder 13 fixedly connected to the transmission end of the second motor 12, a first screw rod 14 threadedly connected inside the screw cylinder 13, an installation frame 15 fixedly connected to the end of the first screw rod 14, a telescopic rod 16 fixedly connected to the top of the installation frame 15, and the top of the telescopic rod 16 is fixedly connected to the bottom of the sliding bracket 11.

[0029] The second motor 12 drives the screw cylinder 13 to rotate, thereby driving the first screw rod 14 to lift, and thereby driving the installation frame 15 to lift.

[0030] The lifting assembly further comprises two transmission blocks 17 fixedly connected to the bottom of the installation frame 15, the two transmission blocks 17 are oppositely arranged, and a lifting block 18 is fixedly connected between the two transmission blocks 17, and the lifting block 18 is slidably connected to the inside of the mold 9.

[0031] The lifting of the installation frame 15 drives the lifting of the transmission block 17, thereby driving the lifting of the lifting block 18, and thereby driving the lifting of the heating wire after shaping, thereby facilitating the position change of the heating wire.

[0032] The installation frame 15 is provided with a limiting assembly inside, the limiting assembly comprises two vertical plates 23 fixedly connected to the bottom of the inner cavity of the installation frame 15, a fourth motor 24 fixedly connected to the outside of the vertical plate 23, a third screw rod 25 fixedly connected to the transmission end of the fourth motor 24, and the end of the third screw rod 25 is rotatably connected to the outside of the other vertical plate 23.

[0033] The fourth motor 24 drives the third screw rod 25 to rotate.

[0034] The limiting assembly further comprises a transmission plate 26 threadedly connected to the outside of the third screw rod 25, the transmission plate 26 penetrates through the installation frame 15 and is slidably connected with the installation frame 15, and an electric clamping arm 27 is fixedly connected to the bottom of the transmission plate 26.

[0035] The rotation of the third screw rod 25 drives the movement of the transmission plate 26, thereby changing the position of the electric clamping arm 27, thereby facilitating the clamping of the end of the heating wire, and thereby facilitating the subsequent shaping of the heating wire through the rotation of the mold 9.

[0036] The top of the electric sliding rail 10 is provided with an auxiliary assembly, the auxiliary assembly comprises a fixed frame 28 fixedly connected to the top of the two electric sliding rails 10, and two push rods 29 are fixedly connected to the outside of the fixed frame 28.

[0037] Through the movement of the sliding support 11, the lifting block 18 is moved, the processed heating wire is moved, the heating wire is contacted with the pushing rod 29, the heating wire is pushed, and the position of the heating wire is changed.

[0038] The auxiliary assembly further comprises a rotating disc 31 fixedly connected to the top of the workbench 2, and a placement spool 32 is rotatably connected to the top of the rotating disc 31. The placement spool 32 is provided with two placement plates and a supporting shaft, and the supporting shaft is threadedly connected to the placement plates.

[0039] The position of the heating wire is limited by the placement spool 32, and the heating wire is transmitted by the rotation of the rotating disc 31 and the placement spool 32.

[0040] The workbench 2 is internally provided with a moving assembly. The moving assembly comprises a third motor 19 fixedly connected to the inside of the workbench 2. The transmission end of the third motor 19 is fixedly connected with a second screw rod 20. The outer side of the second screw rod 20 is threadedly connected with a transmission connecting block 21. The top of the transmission connecting block 21 is fixedly connected with the bottom of the placement disc 3. The transmission connecting block 21 is slidably connected to the inside of the workbench 2. The outer side of the transmission connecting block 21 is provided with two supporting sliding blocks 22. The top of each supporting sliding block 22 is fixedly connected with the bottom of the placement disc 3. The outer side of each supporting sliding block 22 is slidably connected to the inside of the workbench 2.

[0041] The third motor 19 drives the second screw rod 20 to rotate, thereby driving the transmission connecting block 21 to move, and driving the placement disc 36 and the placement disc 3 to move.

[0042] The workbench 2 is provided with a pressing assembly on the top. The pressing assembly comprises a supporting frame 33 fixedly connected to the top of the workbench 2. The bottom of the supporting frame 33 is fixedly connected with a hydraulic rod 34. The bottom of the hydraulic rod 34 is fixedly connected with a pressing disc 35. The outer side of the pressing disc 35 is slidably connected with a placement disc 36. The bottom of the placement disc 36 is fixedly connected with the top of the transmission connecting block 21 and the top of each supporting sliding block 22. The bottom of the placement disc 36 is slidably connected to the top of the workbench 2.

[0043] The hydraulic rod 34 drives the pressing disc 35 to move, thereby pressing the heating wire, and the heating wire enters the bottom of the inner cavity of the electric ceramic furnace, thereby completing the processing.

[0044] The working principle and use process of the utility model: through the sliding support 11 drive electric clamping arm 27 moves, with this to heating wire clamping, then sliding support 11 drive heating wire moves to the top of mould 9, then start second motor 12, with this drive screw cylinder 13 rotates, with this drive first screw rod 14 moves, with this drive electric clamping arm 27 enters mould 9 inside, with this drive heating wire enters mould 9 inside, simultaneously drive lifting block 18 enters mould 9 inside, then start first motor 4, with this drive transmission shaft rotates, with this drive gear 5 rotates, with this drive gear ring 6 rotates, with this drive mould 9 rotates, with this to heating wire shaping, shaping completes, can make lifting block 18 drive the heating wire that shaping completes rises, then through sliding support 11 drive lifting block 18 moves, with this makes heating wire and push rod 29 contact, with this to heating wire push, simultaneously start third motor 19, with this drive second screw rod 20 rotates, with this drive installation disc 3 and the placement disc 36 synchronous movement, with this makes placement disc 36 move to the bottom of lifting block 18, with this convenient heating wire is placed in placement disc 36 inside, then start hydraulic rod 34, with this drive pressing disc 35 moves, with this heating wire is pressed into placement disc 36 inside, with this completes heating wire's pressing, with this completes the processing of electric stove heating wire.

[0045] It should be noted that the relative terms such as first and second and the like are used herein solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0046] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, and it is intended that the application be limited only by the scope of the claims hereinafter set forth and equivalents thereof.

Claims

1. An automatic forming and laying and pressing apparatus for electric ceramic stove heating wire, comprising a supporting leg (1), characterized in that: Four legs (1) are provided with the top fixedly connected with the workbench (2), the workbench (2) top is provided with winding assembly, the winding assembly includes the setting disc (3) slidingly connected with the workbench (2) top, the setting disc (3) top is fixedly connected with pneumatic cutting tongs (30), the setting disc (3) inside is fixedly connected with first motor (4), the first motor (4) drive end is fixedly connected with transmission shaft, the transmission shaft outside is fixedly connected with gear (5), the gear (5) outside is engaged with the tooth ring (6), the tooth ring (6) outside is fixedly connected with support disc (7), the support disc (7) outside is rotatably connected with the setting disc (3) inside, the transmission shaft end is rotatably connected with fixed block (8), the fixed block (8) outside is fixedly connected with mould (9), the mould (9) bottom is fixedly connected with support disc (7) top.

2. An automatic forming, laying and pressing apparatus for electric ceramic stove heating wire according to claim 1, characterized in that: The workbench (2) top is provided with lifting assembly, the lifting assembly includes two electric slide rails (10) fixedly connected to the workbench (2) top, the electric slide rail (10) inside is slidingly connected with sliding bracket (11), the sliding bracket (11) bottom is fixedly connected with second motor (12), the second motor (12) drive end is fixedly connected with screw cylinder (13), the screw cylinder (13) inside is threadedly connected with first screw rod (14), the first screw rod (14) end is fixedly connected with mounting frame (15), the mounting frame (15) top is fixedly connected with telescopic rod (16), the telescopic rod (16) top is fixedly connected with sliding bracket (11) bottom.

3. An apparatus for automatic forming, laying and pressing of heating wires of an electric ceramic stove according to claim 2, characterized in that: The lifting assembly further includes two transmission blocks (17) fixedly connected to the mounting frame (15) bottom, two transmission blocks (17) are oppositely arranged, two transmission blocks (17) are fixedly connected with lifting block (18) between them, the lifting block (18) outside is slidingly connected with the mould (9) inside.

4. An apparatus for automatic forming, laying and pressing of heating wires of an electric ceramic stove according to claim 2, characterized in that: The mounting frame (15) inside is provided with limiting assembly, the limiting assembly includes two vertical plates (23) fixedly connected to the mounting frame (15) inner cavity bottom, the vertical plate (23) outside is fixedly connected with fourth motor (24), the fourth motor (24) drive end is fixedly connected with third screw rod (25), the third screw rod (25) end is rotatably connected with the other vertical plate (23) outside.

5. An apparatus for automatic forming, laying and pressing of heating wires of an electric ceramic stove according to claim 4, characterized in that: The limiting assembly further includes transmission plate (26) threadedly connected with the third screw rod (25) outside, the transmission plate (26) penetrates the mounting frame (15) and is slidingly connected with the mounting frame (15), the transmission plate (26) bottom is fixedly connected with electric clamping arm (27).

6. An apparatus for automatic forming, laying and pressing of heating wires of electric ceramic hobs according to claim 2, characterized in that: The electric slide rail (10) top is provided with auxiliary assembly, the auxiliary assembly includes fixed frame (28) fixedly connected to the two electric slide rails (10) top, the fixed frame (28) outside is fixedly connected with two push rods (29).

7. An apparatus for automatic forming, laying and pressing of heating wires of an electric ceramic stove according to claim 6, characterized in that: The auxiliary assembly further comprises a rotating disc (31) fixedly connected to the top of the workbench (2), a work wheel (32) is rotatably connected to the top of the rotating disc (31), the work wheel (32) is provided with two placing plates and a supporting shaft, and the supporting shaft is threadedly connected with the placing plates.

8. An apparatus for automatic forming, laying and pressing of heating wires of ceramic hobs according to claim 1, characterized in that: The workbench (2) is internally provided with a moving assembly, the moving assembly comprises a third motor (19) fixedly connected to the inside of the workbench (2), a second screw rod (20) fixedly connected to the transmission end of the third motor (19), a transmission connecting block (21) threadedly connected to the outside of the second screw rod (20), the top of the transmission connecting block (21) is fixedly connected with the bottom of the placing disc (3), the transmission connecting block (21) is slidably connected with the inside of the workbench (2), the outside of the transmission connecting block (21) is provided with two supporting sliding blocks (22), the top of the supporting sliding blocks (22) is fixedly connected with the bottom of the placing disc (3), and the outside of the supporting sliding blocks (22) is slidably connected with the inside of the workbench (2).

9. An automatic forming, laying and pressing apparatus for electric ceramic stove heating wire according to claim 1, characterized in that: The top of the workbench (2) is provided with a pressing assembly, the pressing assembly comprises a supporting frame (33) fixedly connected to the top of the workbench (2), a hydraulic rod (34) fixedly connected to the bottom of the supporting frame (33), a pressing disc (35) fixedly connected to the bottom of the hydraulic rod (34), a placing disc (36) slidably connected to the outside of the pressing disc (35), and the bottom of the placing disc (36) is fixedly connected with the top of the workbench (2).