Forming equipment for artificial curved grass yarns

By introducing a cover plate and a cross plate structure into the artificial curved grass fiber forming equipment, ice can be added conveniently, and the degree of ice melting can be monitored by a water level detection sensor, which solves the problem of inconvenient ice replacement and improves the working efficiency and practicality of the equipment.

CN223604808UActive Publication Date: 2025-11-28JIANGSU RUIYAO FIBER TECH CO LTD
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Patent Information

Application Number
CN202423248610.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-28
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The existing equipment for forming artificial curved grass fibers is inconvenient to replace ice blocks, which affects the overall work efficiency and makes it difficult to judge the degree of ice melting, so its practicality is generally limited.

Method used

A storage box structure including a cover and a cross plate was designed. Ice can be added conveniently by lifting and closing the cover. Combined with a water level detection sensor, the melting degree of ice can be monitored in real time, providing warning and drainage functions.

Benefits of technology

This technology enables convenient ice replacement and real-time monitoring of ice replacement by a water level sensor, improving work efficiency and enhancing the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses forming equipment for artificial curved grass yarns, which comprises a worktable, a conveying belt is fixedly mounted on the top surface of the worktable, a forming mechanism is arranged on the left side of the worktable and used for processing the curved grass yarns, and the forming mechanism comprises a preheating component, a cutting component, a cutting component and a cutting component, the utility model relates to the technical field of artificial grass yarn forming equipment. According to the forming equipment for the artificial curved grass yarns, ice blocks can be conveniently added into a storage box through a cover plate and a transverse plate, during use, the transverse plate is pulled to drive a clamping plate to leave the outer side of a clamping frame, meanwhile, the transverse plate can drive a cover plate to be lifted to expose a placement groove, and then the ice blocks can be placed into the storage box through the placement groove; and after placing, the transverse plate is pushed to enable the clamping plate to be clamped on the top surface of the clamping frame, at the moment, the cover plate covers the placing groove for blocking, then the ice blocks can be continuously used, ice blocks are convenient to replace, and the overall working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to artificial grass filament forming equipment technical field, specifically for a kind of for artificial curved grass filament's forming equipment. BACKGROUND

[0002] Artificial grass filament is a kind of with artificial fiber as raw material, through specific production process is made into simulation grass silk, is widely applied in various places, forming process is to place fiber into forming tube, high-temperature high-pressure air is passed into forming tube and is processed into artificial curved grass filament with fiber, then is sprayed from forming tube, the production of artificial grass artificial curved grass filament can be completed.

[0003] Referring to the patent application disclosed in the patent application with the publication number CN220812804U, a kind of for artificial curved grass filament's forming equipment, the utility model when the hot artificial curved grass filament of forming enters cooling guide pipe, can be sent to the inside of cooling guide pipe by cooling fan to the hot artificial curved grass filament is air-cooled cooling, and can be guided to the transmission belt by cooling guide pipe after the artificial grass silk of cooling, effectively prevent artificial grass silk air-cooled cooling in the process, is blown to the both sides of transmission belt, cause artificial grass silk to be rolled into the transmission roller of transmission belt, by putting ice block into the inside of ice block placing box, cooling can be carried out to metal heat exchange fin, in turn, air inside cooling guide pipe can be heat-exchanged and cooled by metal heat exchange fin, improve the effect of artificial curved grass filament air-cooled cooling.

[0004] However, the device is cooled by placing ice block to metal heat exchange fin, and then the artificial curved grass filament is air-cooled by fan, and the above device is opened cover plate when replacing ice block and is put into two side placing boxes one by one, it is more inconvenient to operate, affect overall work efficiency, and it is inconvenient to judge the melting degree of ice block in placing box, and the practicability is general. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a kind of for artificial curved grass filament's forming equipment, solve the operation of replacing ice block of the forming equipment for artificial curved grass filament of prior art is more inconvenient, affect overall work efficiency, and it is inconvenient to judge the melting degree of ice block in placing box, and the practicability is general.

[0006] To achieve the above object, the utility model is realized by the following technical scheme: a kind of for artificial curved grass filament's forming equipment, including workbench, the top surface of the workbench is fixedly installed with conveying belt, the left side of the workbench is provided with forming mechanism for processing curved grass filament, the forming mechanism includes:

[0007] The preheating assembly is arranged on the left side of the workbench and is used for heating and forming the raw materials, and comprises a side plate fixedly arranged on the left side of the workbench, and a guide cylinder fixedly arranged on the bottom surface of the right side of the side plate;

[0008] The cooling assembly is arranged on the top surface of the guide cylinder and is used for cooling and shaping the formed curved straw, and comprises a plurality of heat dissipation fans fixedly arranged on the top surface of the guide cylinder, an installation frame fixedly arranged on the top surface of the guide cylinder, a storage box fixedly arranged on the left and right sides of the top surface of the installation frame, a plurality of corrugated heat exchange fins fixedly arranged on the opposite sides of the storage box, a placing groove arranged on the left side of the top surface of the storage box, a cover plate movably hinged on the right side of the placing groove, a fixing assembly arranged on the left side of the installation frame and used for fixing the position of the cover plate, and a detection assembly arranged on the outer side of the storage box and used for observing the melting degree of the ice blocks in the storage box.

[0009] Preferably, the fixing assembly comprises an installation plate fixedly arranged on the left side of the installation frame, a clamping frame fixedly arranged on the top surface of the installation plate, a horizontal plate fixedly arranged on the left end of the opposite side of the cover plate, and a clamping plate fixedly arranged on the bottom surface of the horizontal plate and clamped on the outer side of the clamping frame, and the guide cylinder is arranged above the conveying belt.

[0010] Preferably, the front and rear ends of the plurality of corrugated heat exchange fins penetrate the opposite sides of the storage box and extend into the interior of the storage box, the bottom surface of the cover plate is close to the inner side of the placing groove, and the bottom surfaces of the plurality of heat dissipation fans penetrate the top surface of the guide cylinder and extend into the interior of the guide cylinder.

[0011] Preferably, the detection assembly comprises a water level detection sensor fixedly arranged on the side of the storage box away from the plurality of corrugated heat exchange fins, a drain valve pipe fixedly arranged on the right side of the storage box, and two baffles fixedly arranged on the bottom surface of the inner cavity of the storage box, and the output end of the water level detection sensor penetrates the outer side of the storage box and extends between the baffles.

[0012] Preferably, the preheating assembly further comprises a feeding roller movably arranged on the top surface of the right side of the side plate, a fixing frame fixedly arranged on the left side of the side plate, a gas pump and a heating element fixedly arranged on the top surface of the fixing frame, and a preheating plate and a forming tube fixedly arranged on the right side of the side plate.

[0013] Preferably, the gas outlet end of the gas pump is connected with the gas inlet end of the heating element through a connecting pipe, and the gas outlet end of the heating element is connected with the gas inlet end of the forming tube through a branch pipe and penetrating the left side of the feeding roller.

[0014] Compared with the prior art, the present application has the following beneficial effects:

[0015] (1) The forming equipment for artificial curly grass silk, through the setting of the cover plate and the horizontal plate, ice blocks can be conveniently added to the inside of the storage box, when in use, the horizontal plate drives the clamping plate to move away from the outside of the clamping frame, at the same time, the horizontal plate drives the cover plate to lift up to expose the placing groove, then ice blocks can be placed into the inside of the storage box through the placing groove, after the placement, the horizontal plate is pushed to make the clamping plate clamp on the top surface of the clamping frame, at this time, the cover plate covers on the placing groove to block, then the ice blocks can be continuously used, the ice blocks are convenient to replace, and the overall working efficiency is improved.

[0016] (2) The forming equipment for artificial curly grass silk, through the setting of the water level detection sensor, the water amount in the inside of the storage box can be monitored, when in use, the water level detection sensor can monitor the water level height in the inside of the installation frame in real time to judge whether ice blocks need to be added, when the water level in the inside of the storage box reaches a predetermined value, the terminal in the hand of the worker will give an alarm, then the worker can open the drain valve pipe to drain the melted water in the inside of the storage box and add ice blocks, the melting degree of the ice blocks in the inside of the storage box is convenient to judge, and the practicability is good. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a three-dimensional appearance schematic view of the utility model;

[0018] Figure 2 It is a three-dimensional appearance schematic view of the forming assembly of the utility model;

[0019] Figure 3 It is a front view sectional three-dimensional appearance schematic view of the cooling assembly of the utility model;

[0020] Figure 4 It is a top view sectional three-dimensional appearance schematic view of the cooling assembly of the utility model;

[0021] Figure 5 It is a side view sectional three-dimensional appearance schematic view of the cooling assembly of the utility model.

[0022] In the drawing: 1 - workbench, 2 - forming mechanism, 21 - preheating assembly, 211 - side plate, 212 - feeding roller, 213 - air pump, 214 - preheating plate, 215 - heating element, 216 - forming pipe, 217 - fixing frame, 218 - guide cylinder, 22 - cooling assembly, 221 - installation frame, 222 - drain valve pipe, 223 - storage box, 224 - cooling fan, 225 - corrugated heat exchange fin, 226 - cover plate, 227 - water level detection sensor, 228 - mounting plate, 229 - clamping frame, 2210 - clamping plate, 2211 - horizontal plate, 2212 - partition plate, 2213 - placing groove, 3 - conveying belt. DETAILED DESCRIPTION

[0023] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the scope of the utility model protection.

[0024] With reference to Figures 1-5 The utility model provides two technical schemes:

[0025] The first implementation: a kind of forming equipment for artificial curve type grass silk, including workbench 1, the top surface of workbench 1 is fixedly installed with conveying belt 3, the left side of workbench 1 is provided with forming mechanism 2 for processing curve type grass silk, and forming mechanism 2 includes:

[0026] Preheating assembly 21, it is used for heating forming treatment to raw material and is arranged at the left side of workbench 1, preheating assembly 21 includes the side plate 211 fixedly installed at the left side of workbench 1, the bottom surface of the right side of side plate 211 is fixedly installed with guide cylinder 218, and guide cylinder 218 is inclinedly installed;

[0027] The cooling assembly 22 is arranged on the top surface of the guide cylinder 218 and used for cooling and shaping the shaped grass wire, and comprises a plurality of heat dissipation fans 224 fixedly installed on the top surface of the guide cylinder 218. The top surface of the guide cylinder 218 is fixedly installed with a mounting frame 221, and the left and right sides of the top surface of the mounting frame 221 are fixedly installed with storage boxes 223. The opposite sides of the storage boxes 223 are fixedly installed with a plurality of corrugated heat exchange fins 225 which are linearly and uniformly distributed on the opposite sides of the storage boxes 223. A placing groove 2213 is formed in the left side of the top surface of the storage box 223, and the cross section of the placing groove 2213 is convex. A sealing gasket is fixedly installed on the bottom surface of the placing groove 2213 for improving the sealing degree of the storage box 223 and slowing down the melting speed of the ice. A cover plate 226 is movably hinged to the right side of the placing groove 2213. A fixing assembly is arranged on the left side of the mounting frame 221 for fixing the position of the cover plate 226. A detection assembly is arranged on the outside of the storage box 223 for observing the melting degree of the ice in the storage box 223. The fixing assembly comprises a mounting plate 228 fixedly installed on the left side of the mounting frame 221, and a clamping frame 229 fixedly installed on the top surface of the mounting plate 228. A horizontal plate 2211 is fixedly installed on the left end of the opposite side of the cover plate 226, and a clamping plate 2210 is fixedly installed on the bottom surface of the horizontal plate 2211. The opposite ends of the plurality of corrugated heat exchange fins 225 penetrate through the opposite sides of the storage box 223 and extend into the interior of the storage box 223. The bottom surface of the cover plate 226 is closely attached to the inside of the placing groove 2213. The bottom surfaces of the plurality of heat dissipation fans 224 penetrate through the top surface of the guide cylinder 218 and extend into the interior of the guide cylinder 218. The bottom surface of the clamping plate 2210 is clamped on the outside of the clamping frame 229, and the mounting frame 221 can fix the position of the horizontal plate 2211 through the clamping frame 229. At this time, the cover plate 226 can block the placing groove 2213 through the horizontal plate 2211. The guide cylinder 218 is located above the conveying belt 3.

[0028] The cover plate 226 and the horizontal plate 2211 are arranged to facilitate the addition of ice into the interior of the storage box 223. When in use, the horizontal plate 2211 is pulled to drive the clamping plate 2210 to move away from the outside of the clamping frame 229, and at the same time, the horizontal plate 2211 drives the cover plate 226 to lift up to expose the placing groove 2213. Then, ice can be placed into the interior of the storage box 223 through the placing groove 2213. After the ice is placed, the horizontal plate 2211 is pushed to make the clamping plate 2210 clamped on the top surface of the clamping frame 229. At this time, the cover plate 226 covers the placing groove 2213 to block it. Then, the ice can be continuously used, and the ice can be conveniently replaced, thereby improving the overall work efficiency.

[0029] The second embodiment, the main difference from the first embodiment is that the detection assembly includes a water level detection sensor 227 fixedly installed on the side of the storage box 223 away from the corrugated heat exchange fins 225, and the model of the water level detection sensor 227 is JZM5260, which is used to monitor the amount of water in the storage box 223, so as to determine the degree of ice melting. The output end of the water level detection sensor 227 is connected to the input end of the terminal used by the staff. The right side of the storage box 223 is fixedly installed with a drain valve pipe 222. The bottom surface of the inner cavity of the storage box 223 is fixedly installed with two partitions 2212. The output end of the water level detection sensor 227 penetrates the outer side of the storage box 223 and extends between the partitions 2212, and the partitions 2212 can prevent the ice from damaging the output end of the water level detection sensor 227. The preheating assembly 21 further includes a feeding roller 212 movably installed on the right top surface of the side plate 211. The left side of the side plate 211 is fixedly installed with a fixed frame 217. The top surface of the fixed frame 217 is fixedly installed with an air pump 213 and a heating element 215. The right side of the side plate 211 is fixedly installed with a preheating plate 214 and a forming pipe 216, and the forming pipe 216 is located below the preheating plate 214. The preheating plate 214 and the forming pipe 216 are existing devices. The raw materials pass through the preheating port of the preheating plate 214 to preheat the raw materials. The air outlet end of the air pump 213 is connected to the air inlet end of the heating element 215 through a connecting pipe. The air outlet end of the heating element 215 is connected to the air inlet end of the forming pipe 216 through a branch pipe penetrating the left side of the feeding roller 212. The inside of the forming pipe 216 is supplied with high-temperature and high-pressure air through the cooperation of the air pump 213 and the heating element 215. The raw materials are processed into artificial curly grass silk and sprayed out of the forming pipe 216 for subsequent cooling, which is convenient and fast.

[0030] The water level detection sensor 227 can monitor the amount of water in the storage box 223. When in use, the water level detection sensor 227 can monitor the water level in the installation frame 221 in real time to determine whether ice needs to be added. When the water level in the storage box 223 reaches a predetermined value, an alarm will be sent to the terminal in the hand of the staff. Then the staff can open the drain valve pipe 222 to drain the melted water in the storage box 223 and add ice. This is convenient for determining the melting degree of the ice in the storage box 223, and has good practicability.

[0031] Meanwhile, the contents not described in detail in the specification all belong to the existing technology known to those skilled in the art, and the model parameters of each electric appliance are not specifically limited, and conventional equipment can be used.

[0032] In use, the user connects the device to power, then places the fiber filament on the feeding roller 212, and preheats the fiber filament by passing it through the preheating plate 214, then uses the cooperation of the air pump 213 and the heating element 215 to deliver high-temperature and high-pressure air to the inside of the forming tube 216, processes the fiber filament into artificial curly straw, and sprays it out of the forming tube 216 and into the inside of the guide cylinder 218, at which time the corrugated heat exchange fins 225 will be cooled by the high thermal conductivity of the metal and the ice in the ice storage box 223, at which time the air in the corrugated heat exchange fins 225 will be cooled, then the cooling fan 224 is started to blow cold air into the inside of the guide cylinder 218 to cool and shape the curly straw, when the water level in the storage box 223 reaches the predetermined value, an alarm will be sent to the terminal in the hand of the worker, then the worker can open the drain valve pipe 222 to drain the melted water in the storage box 223, then pull the cross plate 2211 to drive the clamping plate 2210 away from the outside of the clamping frame 229, at the same time the cross plate 2211 will drive the cover plate 226 to lift up to expose the placement groove 2213, then ice can be placed in the inside of the storage box 223 through the placement groove 2213, after placement, push the cross plate 2211 to make the clamping plate 2210 clamped on the top surface of the clamping frame 229, at this time the cover plate 226 will cover the placement groove 2213 to block it, then it can be used continuously.

[0033] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process or method that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process or method.

[0034] Although embodiments of the present application have been shown and described, it is to be understood that various modifications- alterations- substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forming apparatus for artificial turf grass filaments, comprising a worktable (1), characterized in that: The top surface of the workbench (1) is fixedly installed with a conveying belt (3), and the left side of the workbench (1) is provided with a forming mechanism (2) for processing curved grass wires. The preheating assembly (21) is arranged on the left side of the workbench (1) and is used for heating and forming the raw materials, and the preheating assembly (21) comprises a side plate (211) fixedly installed on the left side of the workbench (1), and a guide cylinder (218) fixedly installed on the bottom surface of the right side of the side plate (211); The cooling assembly (22) is arranged on the top surface of the guide cylinder (218) and is used for cooling and shaping the curved grass wires after forming, and the cooling assembly (22) comprises a plurality of heat dissipation fans (224) fixedly installed on the top surface of the guide cylinder (218), an installation frame (221) fixedly installed on the top surface of the guide cylinder (218), a storage box (223) fixedly installed on the top surface of the left side of the installation frame (221), a plurality of corrugated heat exchange fins (225) fixedly installed on the opposite side of the storage box (223), a placing groove (2213) formed on the left side of the top surface of the storage box (223), and a cover plate (226) movably hinged on the right side of the placing groove (2213), and a fixing assembly arranged on the left side of the installation frame (221) is used for fixing the position of the cover plate (226), and a detection assembly arranged on the outside of the storage box (223) is used for observing the melting degree of the ice blocks in the storage box (223).

2. A forming apparatus for artificial turf grass filaments according to claim 1, characterized in that: The fixing assembly comprises an installation plate (228) fixedly installed on the left side of the installation frame (221), a clamping frame (229) fixedly installed on the top surface of the installation plate (228), a horizontal plate (2211) fixedly installed on the left end of the opposite side of the cover plate (226), and a clamping plate (2210) fixedly installed on the bottom surface of the horizontal plate (2211), wherein the bottom surface of the clamping plate (2210) is clamped on the outside of the clamping frame (229), and the guide cylinder (218) is located above the conveying belt (3).

3. A forming apparatus for artificial turf grass filaments as defined in claim 1, characterized in that: The front and rear ends of the plurality of corrugated heat exchange fins (225) penetrate the opposite sides of the storage box (223) and extend into the inside of the storage box (223), the bottom surface of the cover plate (226) is tightly attached to the inside of the placing groove (2213), and the bottom surfaces of the plurality of heat dissipation fans (224) penetrate the top surface of the guide cylinder (218) and extend into the inside of the guide cylinder (218).

4. A forming apparatus for artificial turf grass filaments as defined in claim 2, characterized in that: The detection assembly comprises a water level detection sensor (227) fixedly installed on the side of the storage box (223) away from the plurality of corrugated heat exchange fins (225), a drain valve pipe (222) fixedly installed on the right side of the storage box (223), and two baffle plates (2212) fixedly installed on the bottom surface of the inner cavity of the storage box (223), wherein the output end of the water level detection sensor (227) penetrates the outside of the storage box (223) and extends between the baffle plates (2212).

5. A forming apparatus for artificial turf grass filaments as defined in claim 1, characterized in that: The preheating assembly (21) further comprises a feeding roller (212) movably installed on the right top surface of the side plate (211), a fixed frame (217) fixedly installed on the left side of the side plate (211), a gas pump (213) and a heating element (215) fixedly installed on the top surface of the fixed frame (217), and a preheating plate (214) and a forming pipe (216) fixedly installed on the right side of the side plate (211).

6. A forming apparatus for artificial turf grass filaments according to claim 5, wherein: The gas outlet end of the gas pump (213) is connected with the gas inlet end of the heating element (215) through a connecting pipe, and the gas outlet end of the heating element (215) is connected with the gas inlet end of the forming pipe (216) through a branch pipe penetrating through the left side of the feeding roller (212).

Citation Information

Patent Citations

  • Forming equipment for artificial curved grass yarns

    CN220812804U