Efficient foaming machine for sponge production and processing

By installing a waste gas collection component on the foaming agent delivery pipe of the foaming machine, the problem of harmful gas pollution was solved, and the harmful gases were effectively collected and treated, protecting the health of the workers.

CN223604831UActive Publication Date: 2025-11-28HUIZHOU HENGCHUANG ZHENFENG TECH CO LTD
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Patent Information

Application Number
CN202423158177.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-28
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

During operation, existing foaming machines used in sponge production release harmful gases directly into the air, polluting the environment and endangering the health of workers.

Method used

Fixed and movable supports are installed on the foaming agent delivery pipe, and an exhaust gas collection assembly is provided, including a main pipe, branch pipes, corrugated pipes, connecting pipes, conical hoods, and protective nets. The exhaust gas treatment equipment is connected to these components to collect and treat harmful gases.

Benefits of technology

Effective collection and treatment of harmful gases can prevent environmental pollution and protect workers' health by preventing inhalation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223604831U_ABST
Patent Text Reader

Abstract

The utility model discloses an efficient foaming machine for sponge production and processing, which belongs to the field of foaming machines and comprises a foaming machine main body, a foaming agent delivery pipe is connected onto the foaming machine main body, a fixing support is fixedly sleeved on the foaming agent delivery pipe, and the fixing support consists of a fixing pipe and a first mounting plate. The two first mounting plates are symmetrically and fixedly mounted at the two ends of the fixed pipe, the fixed pipe is sleeved with the movable support, the movable support is composed of a base frame and a second mounting plate, the fixed support is arranged on the foaming agent conveying pipe, the waste gas collecting assembly is arranged on the fixed support, and meanwhile the waste gas collecting assembly is connected with waste gas treatment equipment; according to the discharging device, harmful gas sprayed out by the discharging head can be collected and treated, so that the harmful gas sprayed out by the discharging head can be prevented from polluting the surrounding environment, the harmful gas is prevented from being inhaled into the body by surrounding workers, and finally the physical health of the surrounding workers is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to foaming machine field, especially in a kind of high-efficiency foaming machine for sponge production and processing. BACKGROUND

[0002] High-efficiency foaming machine for sponge production is mainly based on the chemical reaction principle of polyurethane and other high molecular materials. After liquid raw materials are mixed uniformly in the machine, by controlling temperature, pressure and time and other parameters, foaming reaction occurs. The machine automatically completes the steps of raw material conveying, stirring, foaming and curing, and finally produces uniform and stable sponge products. In the process of working, the mixed foaming material is sprayed out through the discharge head on the foaming agent conveying pipe. In the process of spraying operation, the harmful gas generated by the foaming reaction of the raw materials in the foaming tank is also sprayed out. Direct emission of harmful gas into the air can cause air pollution, and the surrounding workers are easy to inhale harmful gas into the body, which can harm the health of surrounding workers. Therefore, a kind of high-efficiency foaming machine for sponge production and processing is needed to solve the above problems. SUMMARY

[0003] The main purpose of the utility model is to provide a kind of high-efficiency foaming machine for sponge production and processing, which can effectively solve the problems in the background art.

[0004] To achieve the above purpose, the technical scheme adopted by the utility model is:

[0005] A kind of high-efficiency foaming machine for sponge production and processing, including foaming machine main body, the foaming agent conveying pipe is connected on the foaming machine main body, fixed sleeve is equipped with fixed support on the foaming agent conveying pipe, the fixed support is composed of fixed pipe and first mounting plate, the first mounting plate has two and is symmetrically fixedly installed at the two ends of fixed pipe, mobile support is sleeved on the fixed pipe, the mobile support is composed of base frame and second mounting plate, the second mounting plate has two and is symmetrically fixedly installed at the two ends of base frame, waste gas collection assembly is fixedly installed on the fixed support and mobile support, the waste gas collection assembly is composed of main pipeline, branch pipeline, bellows, connecting pipe, conical cover and protective net, the branch pipeline has two and is fixedly installed on the main pipeline, the bellows is fixedly installed at one end of two branch pipelines respectively, the connecting pipe has two and is fixedly installed at one end of two bellows respectively, the conical cover has two and is fixedly installed at one end of connecting pipe respectively, the protective net has two and is fixedly installed on the inner wall of two conical covers respectively.

[0006] Preferably, support frame is fixedly installed on the foaming machine main body, and the foaming agent conveying pipe can pass through the support frame.

[0007] Preferably, discharge head is fixedly installed at one end of the foaming agent conveying pipe.

[0008] Preferably, the fixed tube of the fixed support is sleeved on the foaming agent conveying pipe, a plurality of threaded holes are uniformly arranged on a side wall of the fixed tube in a longitudinal direction, a hole is arranged on the first mounting plate, and the hole penetrates the first mounting plate from top to bottom.

[0009] Preferably, the base frame of the movable support is sleeved on the fixed tube, and the base frame is located below the first mounting plate.

[0010] Preferably, a through hole is arranged on a side wall of the base frame of the movable support, the through hole penetrates the base frame from inside to outside, the base frame is fixedly connected to the fixed tube through bolts, and a hole is arranged on the second mounting plate, and the hole penetrates the second mounting plate from top to bottom.

[0011] Preferably, the main pipeline of the waste gas collecting assembly is connected to the waste gas treatment equipment, the branch pipeline is fixedly inserted into the hole arranged on the first mounting plate, the connecting pipeline is fixedly inserted into the hole arranged on the second mounting plate, and the conical cover is close to the discharge head.

[0012] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0013] By arranging the fixed support on the foaming agent conveying pipe, arranging the waste gas collecting assembly on the fixed support, and connecting the waste gas collecting assembly to the waste gas treatment equipment, the harmful gas sprayed by the discharge head can be collected and treated, so that the harmful gas sprayed by the discharge head can be prevented from polluting the surrounding environment, and the harmful gas can be prevented from being inhaled by the surrounding workers, thereby being beneficial to the health of the surrounding workers. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is an enlarged view of A of the utility model; Figure 1

[0016] Figure 3 It is a schematic diagram of the positional relationship structure of the fixed support and the waste gas collecting assembly of the utility model;

[0017] Figure 4 It is a schematic diagram of the positional relationship structure of the movable support and the waste gas collecting assembly of the utility model.

[0018] ​In the figure: 1, foaming machine main body; 2, foaming agent delivery pipe; 3, fixed support; 4, moving support; 5, waste gas collection assembly; 6, support frame; 7, discharge head; 8, fixed pipe; 9, first mounting plate; 10, threaded hole; 11, base frame; 12, second mounting plate; 13, perforation; 14, main pipeline; 15, branch pipeline; 16, bellows; 17, connecting pipe; 18, conical cover; 19, protective net. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application will be further described in conjunction with the specific embodiments.

[0020] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, a kind of high-efficiency foaming machine for sponge production and processing, including foaming machine main body 1, support frame 6 is fixedly installed on foaming machine main body 1, foaming agent delivery pipe 2 can pass through from support frame 6, foaming agent delivery pipe 2 is connected on foaming machine main body 1, one end of foaming agent delivery pipe 2 is fixedly installed with discharge head 7, fixed bracket 3 is fixedly covered on foaming agent delivery pipe 2, fixed bracket 3 is made of fixed pipe 8 and first mounting plate 9, first mounting plate 9 has two and is symmetrically fixedly installed at the two ends of fixed pipe 8, moving bracket 4 is covered on fixed pipe 8, moving bracket 4 is made of base frame 11 and second mounting plate 12, second mounting plate 12 has two and is symmetrically fixedly installed at the two ends of base frame 11, waste gas collection assembly 5 is fixedly installed on fixed bracket 3 and moving bracket 4, waste gas collection assembly 5 is made of main pipeline 14, branch pipeline 15, bellows 16, connecting pipe 17, conical cover 18 and protective net 19, branch pipeline 15 has two and is fixedly installed on main pipeline 14, bellows 16 is fixedly installed with two branch pipelines 15 one end respectively, connecting pipe 17 has two and is fixedly installed with two bellows 16 one end respectively, conical cover 18 has two and is fixedly installed with connecting pipe 17 one end respectively, protective net 19 has two and is fixedly installed on the inner wall of two conical covers 18, when producing sponge, foaming machine main body 1 can be mixed by foaming agent delivery pipe 2, discharge head 7 and foaming material is sprayed out, in this process, discharge head 7 will be harmful gas generated by the foaming reaction of raw materials in the foaming tank on foaming machine main body 1 together with the spray, at this time, waste gas treatment equipment connected with waste gas collection assembly 5 can be started, so that waste gas treatment equipment can collect and treat the harmful gas sprayed by discharge head 7 through waste gas collection assembly 5;When the relative position of conical cover 18 and discharge head 7 needs to be adjusted, the bolt for fixing moving bracket 4 can be removed first, then moving bracket 4 can be slid on fixed pipe 8, at this time, connecting pipe 17, conical cover 18 and protective net 19 on waste gas collection assembly 5 will be driven by moving bracket 4, when the relative position of conical cover 18 and discharge head 7 is appropriate, moving bracket 4 can be fixed on fixed pipe 8 by using bolt, by setting fixed bracket 3 on foaming agent delivery pipe 2, setting waste gas collection assembly 5 on fixed bracket 3, connecting waste gas collection assembly 5 with waste gas treatment equipment, harmful gas sprayed by discharge head 7 can be collected and treated, so as to avoid the harmful gas sprayed by discharge head 7 polluting the surrounding environment, thereby avoiding harmful gas being inhaled into the body by surrounding workers, finally, it is beneficial to the health of surrounding workers, by setting moving bracket 4, connecting waste gas collection assembly 5 with moving bracket 4, the relative position of conical cover 18 and discharge head 7 can be adjusted, so that waste gas collection assembly 5 can more effectively collect harmful gas sprayed by discharge head 7 with waste gas treatment equipment.

[0021] Further, the fixed pipe 8 on the fixed support 3 is fixedly sleeved on the foaming agent conveying pipe 2, a plurality of threaded holes 10 are longitudinally and uniformly formed on one side wall of the fixed pipe 8, a hole is formed on the first mounting plate 9, the hole penetrates the first mounting plate 9 from top to bottom, the fixed support 3 can fix the waste gas collecting assembly 5 on the foaming agent conveying pipe 2, and the waste gas collecting assembly 5 is close to the discharge head 7 on the foaming agent conveying pipe 2, so that the waste gas collecting assembly 5 can effectively collect harmful gas in cooperation with the waste gas treatment equipment.

[0022] Further, the base frame 11 on the movable support 4 is movably sleeved on the fixed pipe 8, and the base frame 11 is located below the first mounting plate 9, a through hole 13 is formed on one side wall of the base frame 11, the through hole 13 penetrates the base frame 11 from inside to outside, the base frame 11 is fixedly connected with the fixed pipe 8 through bolts, a hole is formed on the second mounting plate 12, the hole penetrates the second mounting plate 12 from top to bottom, the movable support 4 can slide along the fixed pipe 8, and when the movable support 4 slides on the fixed pipe 8, the relative position of the conical cover 18 on the waste gas collecting assembly 5 and the discharge head 7 changes.

[0023] Further, the main pipe 14 on the waste gas collecting assembly 5 can be connected with the waste gas treatment equipment, the branch pipe 15 is fixedly inserted into the hole formed on the first mounting plate 9, the connecting pipe 17 is fixedly inserted into the hole formed on the second mounting plate 12, the conical cover 18 is close to the discharge head 7, when the fan on the waste gas treatment equipment works, negative pressure generated by the fan can suck the harmful gas sprayed from the discharge head 7 into the conical cover 18, at this time, the foreign matters outside are blocked by the protective net 19, then the waste gas sequentially passes through the connecting pipe 17, the corrugated pipe 16, the branch pipe 15 and the main pipe 14, and finally enters the waste gas treatment equipment; when the movable support 4 slides along the fixed pipe 8, the connecting pipe 17, the conical cover 18 and the protective net 19 are moved, and at this time, the corrugated pipe 16 is stretched or compressed.

[0024] The preferred embodiments of the present application are described above, and are not used to limit the present application, although the present application is described in detail with reference to the foregoing embodiments, and the technical solutions recorded in the foregoing embodiments can be modified by those skilled in the art, or some technical features can be replaced equivalently. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application. The protection scope of the present application is defined by the appended claims and equivalents thereof.

Claims

1. A high-efficiency foaming machine for sponge production and processing, comprising a foaming machine body (1), wherein a foaming agent delivery pipe (2) is connected to the foaming machine body (1), characterized in that: The fixed support (3) is fixedly sleeved on the foaming agent conveying pipe (2), the fixed support (3) is composed of a fixed pipe (8) and a first mounting plate (9), the first mounting plate (9) is two and is fixedly installed on both ends of the fixed pipe (8) in a symmetrical manner, the movable support (4) is sleeved on the fixed pipe (8), the movable support (4) is composed of a base frame (11) and a second mounting plate (12), the second mounting plate (12) is two and is fixedly installed on both ends of the base frame (11) in a symmetrical manner, the fixed support (3) and the movable support (4) are fixedly installed with a waste gas collecting assembly (5), the waste gas collecting assembly (5) is composed of a main pipe (14), a branch pipe (15), a corrugated pipe (16), a connecting pipe (17), a conical cover (18) and a protective net (19), the branch pipe (15) is two and is fixedly installed on the main pipe (14), the corrugated pipe (16) is fixedly installed on one end of the two branch pipes (15) respectively, the connecting pipe (17) is two and is fixedly installed on one end of the two corrugated pipes (16) respectively, the conical cover (18) is two and is fixedly installed on one end of the connecting pipe (17) respectively, and the protective net (19) is two and is fixedly installed on the inner walls of the two conical covers (18) respectively.

2. The high-efficiency foaming machine for sponge production and processing according to claim 1, characterized in that: The foaming machine main body (1) is fixedly installed with a support frame (6), and the foaming agent conveying pipe (2) can pass through the support frame (6).

3. The high-efficiency foaming machine for sponge production and processing according to claim 2, characterized in that: One end of the foaming agent conveying pipe (2) is fixedly installed with a discharge head (7).

4. The high-efficiency foaming machine for sponge production and processing according to claim 3, characterized in that: The fixed pipe (8) on the fixed support (3) is fixedly sleeved on the foaming agent conveying pipe (2), a plurality of threaded holes (10) are longitudinally and uniformly formed in one side wall of the fixed pipe (8), and a hole is formed in the first mounting plate (9) and penetrates the first mounting plate (9) from top to bottom.

5. The high-efficiency foaming machine for sponge production and processing according to claim 4, characterized in that: The base frame (11) on the movable support (4) is movably sleeved on the fixed pipe (8), and the base frame (11) is located below the first mounting plate (9).

6. The high-efficiency foaming machine for sponge production and processing according to claim 5, characterized in that: A through hole (13) is formed in one side wall of the base frame (11) on the movable support (4), the through hole (13) penetrates the base frame (11) from inside to outside, the base frame (11) can be fixedly connected with the fixed pipe (8) through bolts, and a hole is formed in the second mounting plate (12) and penetrates the second mounting plate (12) from top to bottom.

7. The high-efficiency foaming machine for sponge production and processing according to claim 6, characterized in that: The main pipe (14) of the waste gas collecting assembly (5) can be connected with a waste gas treatment device, the branch pipe (15) is fixedly inserted into the hole formed in the first mounting plate (9), the connecting pipe (17) is fixedly inserted into the hole formed in the second mounting plate (12), and the conical cover (18) is close to the discharge head (7).