Anti-condensation injection molding feeding mechanism of injection molding machine

By designing an arc-shaped electric heating cylinder and a material tilting assembly, the problems of uneven material preheating and poor material feeding in the injection molding machine's feeding mechanism are solved, achieving uniform heating and preventing condensation of the material, thus improving injection molding efficiency and equipment stability.

CN223604871UActive Publication Date: 2025-11-28苏州市云康智能科技有限公司
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Patent Information

Application Number
CN202423099659.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-28
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

When using the existing injection molding machine feeding mechanism, the preheating position is difficult to fully preheat the material, and the position of the stirring device can easily reduce the size of the discharge port, affecting the normal material discharge.

Method used

The design incorporates an arc-shaped electric heating cylinder and a material turning assembly combined with an outer ceramic insulation layer. The arc-shaped electric heating cylinder heats the material evenly, while the material turning assembly prevents the material from condensing. The insulation effect is further enhanced by the cylinder insulation heating jacket and insulation cotton layer.

Benefits of technology

It achieves uniform heating and anti-condensation of materials, ensures smooth feeding, improves the melting quality and efficiency of materials, and reduces nozzle clogging.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an anti-condensation injection molding feeding mechanism of an injection molding machine, which relates to the technical field of injection molding machines and comprises an injection molding cylinder, a feeding connector is arranged above the injection molding cylinder, a feeding tank body is arranged above the feeding connector, an arc-shaped electric heating cylinder is arranged in the feeding tank body, and the arc-shaped electric heating cylinder is connected with the injection molding cylinder. A plurality of electric heating wires are arranged in the electric heating cylinder, a control valve is arranged at the lower end of the arc-shaped electric heating cylinder, the control valve is connected with the feeding connector, a material overturning assembly is arranged in the arc-shaped electric heating cylinder and comprises a rotary table, and a plurality of material overturning assemblies are annularly distributed on the outer wall of the rotary table at intervals; and a second motor is arranged at the rear end of the rotary table. The problems that when an existing injection molding machine feeding mechanism is used, it is difficult to comprehensively preheat materials at the preheating position, the position of a stirring device easily causes reduction of a discharging opening, and normal discharging of the materials is affected are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to injection molding machine technical field, concretely is a kind of injection molding machine anti-condensation injection molding feeding mechanism. BACKGROUND

[0002] Injection molding machine is also called injection molding machine or injection machine. It is the main molding equipment for making various shape plastic products by thermoplastic or thermosetting plastic using plastic molding die. It is divided into vertical, horizontal, all-electric type;

[0003] Publication No. CN212764474U, named "a feeding mechanism for injection molding machine", including melt pushing bin, one end of melt pushing bin is fixedly installed with driving motor, the output end of driving motor passes through melt pushing bin and is fixedly connected with the one end of transmission shaft, the outside of transmission shaft is fixedly connected with rotating auger, the other end of transmission shaft is fixedly connected with two anti-blocking scrapers, both sides of melt pushing bin inner wall are fixedly installed with heating element, the feeding mechanism can preheat the raw materials in the storage bin during use, the preheated raw materials enter the melting bin, greatly improve the melting quality and efficiency of raw materials, the inner wall of storage bin is scraped by turning scraper, to avoid waste caused by raw material adhesion, anti-blocking scraper cleans the variable-diameter nozzle continuously during operation, which can effectively prevent nozzle blockage and has high stability during operation.

[0004] The preheating position of the existing injection molding machine feeding mechanism is difficult to preheat the material comprehensively, and the position of the stirring device can easily reduce the discharge port, affecting the normal discharge of the material. Therefore, the existing requirements are not met, and a kind of injection molding machine anti-condensation injection molding feeding mechanism is proposed. Utility model content

[0005] The utility model aims at providing a kind of injection molding machine anti-condensation injection molding feeding mechanism to solve the problems that the preheating position of the existing injection molding machine feeding mechanism is difficult to preheat the material comprehensively and the position of the stirring device can easily reduce the discharge port, affecting the normal discharge of the material in the above background technology.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a kind of injection molding machine anti-condensation injection molding feeding mechanism, comprising: injection cylinder, the upper portion of the injection cylinder is provided with feed interface, the upper portion of the feed interface is provided with feeding tank body, the inside of the feeding tank body is provided with arc electric heating cylinder, the inside of the arc electric heating cylinder is provided with multiple electric heating wires, the lower end of the arc electric heating cylinder is provided with control valve, and the control valve is connected with feed interface, the inside of the arc electric heating cylinder is provided with turnover assembly, the turnover assembly includes rotary table, multiple turnover assemblies are arranged in annular interval on the outer wall of the rotary table, the rear end of the rotary table is provided with second motor.

[0007] Preferably, the material turning assembly comprises a support, and an arc-shaped material turning plate is arranged at one end of the support away from the rotary table.

[0008] Preferably, an outer ceramic heat preservation layer is arranged on the outer wall of the feeding tank body.

[0009] Preferably, a barrel heat preservation heating sleeve is arranged on the outer wall of the injection molding barrel, and an electric heater is arranged in the barrel heat preservation heating sleeve.

[0010] Preferably, a heat preservation cotton layer is arranged on the outer wall of the barrel heat preservation heating sleeve.

[0011] Preferably, a screw is arranged in the injection molding barrel, one end of the screw is provided with a rotating seat, one end of the rotating seat is provided with an end cover, the rear end of the rotating seat is connected with a speed reducer through a shaft, and the rear end of the speed reducer is provided with a first motor.

[0012] Preferably, a splash-proof end cover is arranged at the top of the feeding tank body.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] 1、Through the arrangement of the feeding tank body, the material to be injection molded is sent into the injection molding barrel through the feeding interface, and in the feeding and placing process, the material stays in the arc-shaped electric heating barrel inside, the arrangement of the arc-shaped structure of the electric heating barrel can make the material naturally accumulate at the bottom, and then the material in the barrel is directly sent into the injection molding barrel through the control valve, the electric heating barrel heats the barrel body through the electric heating wire, and then heats the material in the barrel through the heat transfer mode, so that the effect of preventing the material from condensing is achieved.

[0015] 2、The rotary table is driven to rotate through the second motor, the arc-shaped material turning plate is followed to rotate, the material in the barrel is turned over in the rotating process, the material is loose, the material is heated more uniformly, and the stirring structure does not affect the normal discharging of the material; the outer ceramic heat preservation layer can effectively improve the heat preservation effect of the tank body, the internal heat is dissipated more slowly, and the internal material is more difficult to condense. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the utility model;

[0017] Figure 2 It is a screw structure schematic view of the utility model;

[0018] Figure 3 It is an internal structure schematic view of the feeding tank body of the utility model;

[0019] Figure 4This is a schematic diagram of the cylindrical heat insulation heating jacket structure of this utility model;

[0020] In the diagram: 1. Injection cylinder; 2. Cylinder insulation and heating jacket; 3. Reducer; 4. First motor; 5. Feeding interface; 6. Feeding tank; 7. Splash-proof end cap; 8. Second motor; 9. Rotary seat; 10. Screw; 11. End cap; 12. Arc-shaped electric heating cylinder; 13. Control valve; 14. Turntable; 15. Support; 16. Tilting plate; 17. Outer ceramic insulation layer; 18. Insulation cotton layer; 19. Electric heater. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Please see Figures 1-4 This utility model provides an embodiment of an anti-condensation injection feeding mechanism for an injection molding machine, comprising: an injection cylinder 1, a feeding port 5 provided on the top of the injection cylinder 1, a screw 10 provided inside the injection cylinder 1, a rotating seat 9 provided at one end of the screw 10, an end cap 11 provided at one end of the rotating seat 9, a reducer 3 connected to the rear end of the rotating seat 9 via a shaft, and a first motor 4 provided at the rear end of the reducer 3; the first motor 4 drives the screw 10 to rotate, thereby driving the internal material to move towards the injection end through the screw 10;

[0023] A feeding tank 6 is provided above the feeding interface 5. An arc-shaped electric heating cylinder 12 is provided inside the feeding tank 6. Multiple electric heating wires are provided inside the arc-shaped electric heating cylinder 12. A control valve 13 is provided at the lower end of the arc-shaped electric heating cylinder 12 and is connected to the feeding interface 5. A material turning assembly is provided inside the arc-shaped electric heating cylinder 12. The material turning assembly includes a turntable 14. Multiple material turning assemblies are arranged in a ring at intervals on the outer wall of the turntable 14. A second motor 8 is provided at the rear end of the turntable 14.

[0024] By setting the feeding tank 6, the material to be injected is fed into the injection cylinder 1 through the feeding port 5. During the feeding and placement process, the material stays in the arc-shaped electric heating cylinder 12 inside. The arc-shaped structure of the electric heating cylinder allows the material to naturally accumulate to the bottom, which facilitates the subsequent feeding of the material in the cylinder directly into the injection cylinder 1 through the control valve 13. The electric heating cylinder heats the cylinder body through an electric heating wire (not shown in the figure), and then heats the material in the cylinder through heat transfer, which has the effect of preventing the material from condensing.

[0025] The top of the feeding tank body 6 is provided with a splash-proof end cover 7, and the outer wall of the feeding tank body 6 is provided with an outer ceramic heat preservation layer 17. The use of the outer ceramic heat preservation layer 17 can effectively improve the heat preservation effect of the tank body, make the internal heat dissipate more slowly, and make the internal material more difficult to condense. The splash-proof end cover 7 avoids throwing the material to the outside during the material turning process, and can improve the sealing performance of the tank body, so that the heat is more difficult to dissipate, and the heat preservation effect is improved.

[0026] The material turning assembly includes a support 15, and the end of the support 15 away from the turntable 14 is provided with an arc-shaped material turning plate 16. The second motor 8 drives the turntable 14 to rotate, so that the arc-shaped material turning plate 16 rotates with the turntable 14. During the rotation, the arc-shaped material turning plate 16 turns the material in the cylinder, so that the material is loose and heated more uniformly.

[0027] Please refer to Figure 4 The outer wall of the injection cylinder 1 is provided with a cylinder heat preservation heating sleeve 2, the inside of the cylinder heat preservation heating sleeve 2 is provided with an electric heater 19, and the outer wall of the cylinder heat preservation heating sleeve 2 is provided with a heat preservation cotton layer 18.

[0028] The multiple electric heaters 19 heat the injection cylinder 1, the heat preservation cotton layer 18 can improve the heat preservation effect of the place, and the heat is more difficult to dissipate.

[0029] Working principle: when in use, the required injection material is sent into the injection cylinder 1 through the feeding tank body 6 and the feeding interface 5. During the feeding and placing process, the material stays in the arc-shaped electric heating cylinder 12 inside. The arc-shaped structure of the electric heating cylinder can make the material naturally accumulate at the bottom, so that the material in the cylinder can be directly sent into the injection cylinder 1 through the control valve 13 in the subsequent process. The electric heating cylinder heats the cylinder body through the electric heating wire, and then heats the material in the cylinder through heat conduction, which has the effect of preventing material condensation.

[0030] The use of the outer ceramic heat preservation layer 17 can effectively improve the heat preservation effect of the tank body, make the internal heat dissipate more slowly, and make the internal material more difficult to condense. The splash-proof end cover 7 avoids throwing the material to the outside during the material turning process, and can improve the sealing performance of the tank body, so that the heat is more difficult to dissipate, and the heat preservation effect is improved.

[0031] The second motor 8 drives the turntable 14 to rotate, so that the arc-shaped material turning plate 16 rotates with the turntable 14. During the rotation, the arc-shaped material turning plate 16 turns the material in the cylinder, so that the material is loose and heated more uniformly.

[0032] The first motor 4 drives the screw rod 10 to rotate, the internal material is driven by the screw rod 10 to move to the injection end, a plurality of electric heaters 19 are used for heating the injection cylinder 1, the material is heated during injection, and the heat preservation cotton layer 18 can improve the heat preservation effect, so that the heat is more difficult to dissipate.

[0033] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims instead of the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the involved claims.

Claims

1. An anti-condensation injection molding feeding mechanism for an injection molding machine, comprising an injection cylinder (1), characterized in that: The upper part of the injection cylinder (1) is provided with a feeding interface (5), the upper part of the feeding interface (5) is provided with a feeding tank body (6), the inside of the feeding tank body (6) is provided with an arc-shaped electric heating cylinder (12), the inside of the arc-shaped electric heating cylinder (12) is provided with a plurality of electric heating wires, the lower end of the arc-shaped electric heating cylinder (12) is provided with a control valve (13), the control valve (13) is connected with the feeding interface (5), the inside of the arc-shaped electric heating cylinder (12) is provided with a material turning assembly, the material turning assembly comprises a rotating table (14), a plurality of material turning assemblies are arranged in a ring shape and at intervals on the outer wall of the rotating table (14), the rear end of the rotating table (14) is provided with a second motor (8).

2. An anti-condensation injection molding feed mechanism for an injection molding machine as defined in claim 1, wherein: The material turning assembly comprises a support (15), one end of the support (15) away from the rotating table (14) is provided with an arc-shaped material turning plate (16).

3. An anti-condensation injection molding feed mechanism for an injection molding machine as defined in claim 1, wherein: The outer wall of the feeding tank body (6) is provided with an outer ceramic heat preservation layer (17).

4. A condensation-proof injection molding feed mechanism for an injection molding machine as defined in claim 1, wherein: The outer wall of the injection cylinder (1) is provided with a cylinder heat preservation heating sleeve (2), the inside of the cylinder heat preservation heating sleeve (2) is provided with an electric heater (19).

5. An anti-condensation injection molding feed mechanism for an injection molding machine as defined in claim 4, wherein: The outer wall of the cylinder heat preservation heating sleeve (2) is provided with a heat preservation cotton layer (18).

6. An anti-condensation injection molding feed mechanism for an injection molding machine as described in claim 1, wherein: The inside of the injection cylinder (1) is provided with a screw rod (10), one end of the screw rod (10) is provided with a rotating seat (9), one end of the rotating seat (9) is provided with an end cover (11), the rear end of the rotating seat (9) is connected with a speed reducer (3) through a shaft rod, the rear end of the speed reducer (3) is provided with a first motor (4).

7. An anti-condensation injection molding feed mechanism for an injection molding machine as described in claim 1, wherein: The top of the feeding tank body (6) is provided with a splash-proof end cover (7).

Citation Information

Patent Citations

  • Feeding mechanism for injection molding machine

    CN212764474U